â€¢ ANGLAIS TECH - Trilogiq

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■ ■ ■ ■ ■ ■ ■ Introduction...........................................................................................................................................................................4 • The Trilogiq Group...........................................................................................................................................6 • In-house production..........................................................................................................................................7 • Global presence ...............................................................................................................................................8 • Our customers..................................................................................................................................................12 Philosophy of Lean Manufacturing .................................................................................................................14 • History ..................................................................................................................................................................16 • The 7 mudas ....................................................................................................................................................17 • Priority on line side productivity ............................................................................................................18 • The new logistics: at the service of the work station ...............................................................19 • The Kaizen attitude.......................................................................................................................................20 • LeanTek ® : the Kaizen system ...................................................................................................................21 • Lean-Manufacturing Objectives.............................................................................................................22 The main LeanTek ® applications........................................................................................................................26 • Special flow racks ........................................................................................................................................28 • Trolleys..................................................................................................................................................................32 • Service trolleys ................................................................................................................................................35 • Workstations .....................................................................................................................................................37 • Lean Manufacturing supermarkets .......................................................................................................40 • Kaizen in practice.........................................................................................................................................44 Delivery options.............................................................................................................................................................46 • Bulk components ............................................................................................................................................48 • Series production...........................................................................................................................................49 • The Hoshin truck.............................................................................................................................................50 • The rack kit........................................................................................................................................................51 Trilogiq services .............................................................................................................................................................52 • The web site: www.trilogiq.com..........................................................................................................54 • Kaizen seminars .............................................................................................................................................55 • Computer-Aided Design ............................................................................................................................56 • Computer-Aided prototype design at our TechCenters...........................................................60 • The LeanTek ® assembly school ..............................................................................................................61 LeanTek ® components and their uses ............................................................................................................62 • Tubes .....................................................................................................................................................................64 • Connector joints .............................................................................................................................................74 • Multifunction connectors ............................................................................................................................92 • Roller tracks and conveyor systems .................................................................................................104 • Accessories ....................................................................................................................................................114 • Embases Metal-Base ® ..............................................................................................................................135 • Fastenings .......................................................................................................................................................138 Trilogiq AGC MOVE ..............................................................................................................................................144 • Flexible design AGC ...............................................................................................................................145 • The customised AGC...............................................................................................................................150 • Main components ......................................................................................................................................151 • Characteristics..............................................................................................................................................153 • Product range ...............................................................................................................................................154 ■ ■ ■ ■ • Stopping distance ......................................................................................................................................155 • Accessories ....................................................................................................................................................156 Help with assembly..................................................................................................................................................158 • The 4 golden rules of assembly ........................................................................................................160 • Rules for cutting tubes and roller tracks.........................................................................................164 • The stages in assembling a mobile flow rack ..........................................................................166 • Constructing a Metal-Base ® base.....................................................................................................167 • Reinforcing applications - Diagonal bracing.............................................................................168 • Special shapes ............................................................................................................................................169 • Tube doubling...............................................................................................................................................169 Functional Guide .......................................................................................................................................................170 • Ergonomic picking units .........................................................................................................................172 • Reinforced metal bases ..........................................................................................................................174 • Small trains and wagons.......................................................................................................................176 • Self tracking bases ....................................................................................................................................177 • The shooters...................................................................................................................................................181 • Tubular bases................................................................................................................................................182 • Curved tubes.................................................................................................................................................182 • Guides ..............................................................................................................................................................183 • Corner racks (bends)................................................................................................................................185 • Rapid level adjustment for flow racks ............................................................................................186 • Automatic return system ..........................................................................................................................187 • Returning empty containers...................................................................................................................188 • Dynamic conveyors...................................................................................................................................189 • Panel fitting ....................................................................................................................................................196 • Fasteners..........................................................................................................................................................197 Technical specifications.........................................................................................................................................198 • Load characteristics of connector joints ........................................................................................200 • Tube deflection.............................................................................................................................................202 • Tube strength .................................................................................................................................................203 • Roller track strength ...................................................................................................................................205 Index ...................................................................................................................................................................................206
4 Introduction Ever since 1992, Trilogiq has been advising and supporting manufacturing companies committed to Lean Manufacturing. LeanTek ® delivers the ideal way to implement this method effectively in every manufacturing environment. Inherently innovative and subject to continual development, LeanTek ® incorporates all the experience and requirements of its users. Trilogiq also offers a range of local services ranging from a basic introduction to LeanTek ® assembly through to courses in Lean Manufacturing. 5
Page 4 and 5: The Trilogiq Group With its own eng
Page 6 and 7: Direct presence Trilogiq has a dire
Page 8 and 9: 14 Philosophy of Lean-Manufacturing
Page 10 and 11: Priority on line side productivity
Page 12 and 13: Lean-Manufacturing Objectives 22 Qu
Page 14 and 15: 26 The main LeanTek ® applications
Page 16 and 17: Lean manufacturing requires the eli
Page 18 and 19: 34 Illustration of how to eliminate
Page 20 and 21: 38 The Lean Manufacturing method re
Page 22 and 23: 42 Although some supermarkets are s
Page 24 and 25: 46 Delivery options Trilogiq offers
Page 26 and 27: The Hoshin truck The most responsiv
Page 28 and 29: The web site: www.trilogiq.com www.
Page 30 and 31: Computer-Aided Design ➀ ➁ 58
Page 32 and 33: 62 LeanTek ® components and their
Page 34 and 35: Tubes 400 cm 66 T1,25-400 T2-400 De
Page 36 and 37: Tubes Associated accessories 70 GF-
Page 38 and 39: Connector joints Standard joints 74
Page 40 and 41: Joints Standard joints 78 F-E Cross
Page 42 and 43: Joints Standard joints 82 F-L60 60
Page 44 and 45: Joints Sliding joints 86 F-V4 Paire
Page 46 and 47: Joints The ESD range 90 F-G ESD F-H
Page 48 and 49: Connectors Multifunction connectors
Page 50 and 51: Connectors Multifunction connectors
Page 52 and 53:
Connectors Ø 33 mm 33-M1 Delivery
Page 54 and 55:
Roller tracks and conveyor systems
Page 56 and 57:
Roller tracks Multidirectional roll
Page 58 and 59:
Accessories 114 LeanTek ® offers y
Page 60 and 61:
Accessories Picking racks TF-2 200
Page 62 and 63:
Accessories Label holder strips LS-
Page 64 and 65:
Accessories Tubes castors TF-125 Ø
Page 66 and 67:
Accessories Castor accessories F-P
Page 68 and 69:
Accessories Self tracking base SG-4
Page 70 and 71:
Accessories Fastenings S1 ESD screw
Page 72 and 73:
Accessories Tools Our LeanTek ® pr
Page 74 and 75:
Application 1: Transport of parts a
Page 76 and 77:
The customised AGC Main components
Page 78 and 79:
Product range Stopping distance 3 T
Page 80 and 81:
158 Help with assembly Some simple
Page 82 and 83:
The 4 golden rules of assembly ■
Page 84 and 85:
The stages in assembling a mobile f
Page 86 and 87:
Functional Guide From product to fu
Page 88 and 89:
Reinforced metal bases For wheeled
Page 90 and 91:
Self tracking bases 178 Step 1: Ste
Page 92 and 93:
Tubular bases Bases (with and witho
Page 94 and 95:
Rapid level adjustment for flow rac
Page 96 and 97:
Dynamic conveyors Using LeanTek ®
Page 98 and 99:
Dynamic conveyors Suspended conveyo
Page 100 and 101:
198 Technical specifications At Tri
Page 102 and 103:
Tube deflection Test method. Deflec
Page 104 and 105:
206 Accessories ...................
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â€¢ ANGLAIS TECH - Trilogiq

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