Perkins Motor Operation and Maintenance Manual (English) - REED

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50 SEBU8325-01 Maintenance Section Maintenance Interval Schedule i04431375 Maintenance Interval Schedule When Required Battery - Replace .................................................. 52 Battery or Battery Cable - Disconnect .................. 53 Engine - Clean ...................................................... 59 Engine Air Cleaner Element (Dual Element) - Clean/Replace .................................................... 60 Engine Air Cleaner Element (Single Element) - Inspect/Replace .................................................. 62 Fuel System - Prime ............................................. 68 Severe Service Application - Check ..................... 74 Daily Cooling System Coolant Level - Check ................ 57 Driven Equipment - Check .................................... 59 Engine Air Cleaner Service Indicator - Inspect ..... 62 Engine Air Precleaner - Check/Clean ................... 63 Engine Oil Level - Check ...................................... 64 Fuel System Primary Filter/Water Separator - Drain ................................................................... 69 V-Belts - Inspect/Adjust/Replace .......................... 76 Walk-Around Inspection ........................................ 77 Turbocharger - Inspect .......................................... 75 Water Pump - Inspect ........................................... 78 Every 3000 Service Hours Alternator Belt - Inspect/Adjust/Replace ............... 52 Fuel Injector - Test/Change ................................... 67 Every 3000 ServiceHoursor2Years Cooling System Coolant (Commercial Heavy-Duty) - Change ............................................................... 54 Every 4000 Service Hours Aftercooler Core - Clean/Test ............................... 51 Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change ............. 55 Every 50 Service Hours or Weekly Fuel Tank Water and Sediment - Drain ................. 72 Every 500 Service Hours V-Belts - Inspect/Adjust/Replace .......................... 76 Every 500 Service Hours or 1 Year Battery Electrolyte Level - Check .......................... 53 Cooling System Supplemental Coolant Additive (SCA) - Test/Add ................................................. 58 Crankcase Breather (Canister) - Replace ............. 59 Engine Air Cleaner Element (Dual Element) - Clean/Replace .................................................... 60 Engine Oil and Filter - Change ............................. 64 Fuel System Primary Filter (Water Separator) Element - Replace .............................................. 68 Fuel System Secondary Filter - Replace .............. 70 Hoses and Clamps - Inspect/Replace .................. 73 Radiator - Clean .................................................... 74 Every 1000 Service Hours Engine Valve Lash - Inspect/Adjust ...................... 66 Every 2000 Service Hours Aftercooler Core - Inspect ..................................... 51 Alternator - Inspect ............................................... 52 Engine Mounts - Inspect ....................................... 63 Starting Motor - Inspect ........................................ 75
SEBU8325-01 51 Maintenance Section Aftercooler Core - Clean/Test i02690449 Aftercooler Core - Clean/Test 1. Remove the core. Refer to the OEM information for the correct procedure. 2. Turn the aftercooler core upside-down in order to remove debris. Personal injury can result from air pressure. Personal injury can result without following proper procedure. When using pressure air, wear a protective face shield and protective clothing. Maximum air pressure at the nozzle must be less than 205 kPa (30 psi) for cleaning purposes. 3. Pressurized air is the preferred method for removing loose debris. Direct the air in the opposite direction of the fan's air flow. Hold the nozzle approximately 6 mm (.25 inch) away from the fins. Slowly move the air nozzle in a direction that is parallel with the tubes. This will remove debris that is between the tubes. 4. Pressurized water may also be used for cleaning. The maximum water pressure for cleaning purposes must be less than 275 kPa (40 psi). Use pressurized water in order to soften mud. Clean thecorefrombothsides. NOTICE Do not use a high concentration of caustic cleaner to clean the core. A high concentration of caustic cleaner can attack the internal metals of the core and cause leakage. Only use the recommended concentration of cleaner. Personal injury can result from air pressure. Personal injury can result without following proper procedure. When using pressure air, wear a protective face shield and protective clothing. Maximum air pressure at the nozzle must be less than 205 kPa (30 psi) for cleaning purposes. 8. Dry the core with compressed air. Direct the air in the reverse direction of the normal flow. 9. Inspect the core in order to ensure cleanliness. Pressure test the core. If necessary, repair the core. 10. Install the core. Refer to the OEM information for the correct procedure. 11. After cleaning, start the engine and accelerate theenginetohighidlerpm.Thiswillhelpinthe removal of debris and drying of the core. Stop the engine. Use a light bulb behind the core in order to inspect the core for cleanliness. Repeat the cleaning, if necessary. Aftercooler Core - Inspect i02690450 Note: Adjust the frequency of cleaning according to the effects of the operating environment. Inspect the aftercooler for these items: damaged fins, corrosion, dirt, grease, insects, leaves, oil, and other debris. Clean the aftercooler, if necessary. For air-to-air aftercoolers, use the same methods that are used for cleaning radiators. 5. Back flush the core with a suitable cleaner. 6. Steam clean the core in order to remove any residue. Flush the fins of the aftercooler core. Remove any other trapped debris. 7. Wash the core with hot, soapy water. Rinse the core thoroughly with clean water. Personal injury can result from air pressure. Personal injury can result without following proper procedure. When using pressure air, wear a protective face shield and protective clothing. Maximum air pressure at the nozzle must be less than 205 kPa (30 psi) for cleaning purposes.
Page 1 and 2: SEBU8325-01 July 2012 Operation and
Page 3 and 4: SEBU8325-01 3 Table of Contents Tab
Page 5 and 6: SEBU8325-01 5 Safety Section Safety
Page 7 and 8: SEBU8325-01 7 Safety Section Genera
Page 9 and 10: SEBU8325-01 9 Safety Section Fire P
Page 11 and 12: SEBU8325-01 11 Safety Section Engin
Page 13 and 14: SEBU8325-01 13 Product Information
Page 21 and 22: SEBU8325-01 21 Operation Section Li
Page 23 and 24: SEBU8325-01 23 Operation Section Fe
Page 25 and 26: SEBU8325-01 25 Operation Section En
Page 27 and 28: SEBU8325-01 27 Operation Section En
Page 29 and 30: SEBU8325-01 29 Operation Section Co
Page 31 and 32: SEBU8325-01 31 Operation Section Co
Page 33 and 34: SEBU8325-01 33 Maintenance Section
Page 49: SEBU8325-01 49 Maintenance Section
Page 79 and 80: SEBU8325-01 79 Warranty Section War
Page 81 and 82: SEBU8325-01 81 Index Section Forewo
Page 83 and 84: Product and Dealer Information Note

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