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Perkins Motor Operation and Maintenance Manual (English) - REED

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68 SEBU8325-01<br />

<strong>Maintenance</strong> Section<br />

Fuel System - Prime<br />

Fuel System - Prime<br />

i04429191<br />

If air enters the fuel system, the air must be purged<br />

from the fuel system before the engine can be<br />

started. Air can enter the fuel system when the<br />

following events occur:<br />

• The fuel tank is empty or the fuel tank has been<br />

partially drained.<br />

• The low-pressure fuel lines are disconnected.<br />

• A leak exists in the low-pressure fuel system.<br />

• The fuel filter is replaced.<br />

• A new injection pump is installed.<br />

Use the following procedure in order to remove air<br />

from the fuel system:<br />

1. Turn the keyswitch to the RUN position. Leave the<br />

keyswitch in the RUN position for 3 minutes. If<br />

a manual purging screw is installed, the purging<br />

screw should be slackened during priming the fuel<br />

system.<br />

NOTICE<br />

Do not crank the engine continuously for more than<br />

30 seconds. Allow the starting motor to cool for two<br />

minutes before cranking the engine again.<br />

4. Cycle the throttle lever from the low idle position to<br />

thehighidlepositionthreetimes.Thecycletime<br />

for the throttle lever is one second to six seconds<br />

for one complete cycle.<br />

Note: In order to purge air from the fuel injection<br />

pump on engines with a fixed throttle, the engine<br />

should be run at full load for 30 seconds. The load<br />

should then be decreased until the engine is at high<br />

idle. The process should be repeated three times.<br />

Repeating the process three times will assist in<br />

removing trapped air from the fuel injection pump.<br />

5. Check for leaks in the fuel system.<br />

i02699996<br />

Fuel System Primary Filter<br />

(Water Separator) Element -<br />

Replace<br />

Fuel leaked or spilled onto hot surfaces or electrical<br />

components can cause a fire. To help prevent<br />

possible injury, turn the start switch off when<br />

changing fuel filters or water separator elements.<br />

Cleanupfuelspillsimmediately.<br />

Illustration 36<br />

Injector nuts<br />

g01003929<br />

NOTICE<br />

Do not allow dirt to enter the fuel system. Thoroughly<br />

clean the area around a fuel system component that<br />

will be disconnected. Fit a suitable cover over disconnected<br />

fuel system component.<br />

2. Crank the engine with the throttle lever in the<br />

CLOSED position until the engine starts.<br />

Note: If necessary, loosen the union nuts (1) on the<br />

fuel injection lines at the connection with the fuel<br />

injector until fuel is evident. Stop cranking the engine.<br />

Tighten the union nuts (1) to a torque of 30 N·m<br />

(22lbft).<br />

3. Start the engine <strong>and</strong> run the engine at idle for 1<br />

minute.

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