2009 Fox Racing Shox Owner's Manual - Bike-Components

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5. Insert tape covered tip of flat blade screw driver into seal lifter slot and push the seal up slowing about 3 mm. Be very careful. Move to opposite side and repeat. Keep working each slot a little at a time until the seal pops up and out of dust wiper seal gland bore. 6. Push the seal up about two inches (50 mm). Place a shop towel under the seal. This will keep dirt from getting into the fork during the cleaning process. Fox Racing Shox 2009 Owners Manual Dust Wiper Seal Quick Clean & Lube Page 185
7. Pour a small amount of suspension fluid on the seal and spin the seal clockwise slowly as you push the seal up upwards. The edge of the two tape strips will remove small debris from under the seal lips as you spin the seal by hand. Repeat as needed. 8. Using a shop towel clean off any excess oil and dirt from the upper tube. Push the dust wiper seal to the top past the end of the tape. Remove the two strips of tape from the upper tube. Clean the upper tube with soapy water to remove any residue adhesive film. Remove the shop towel that is covering the top of the lower leg. Fox Racing Shox 2009 Owners Manual Dust Wiper Seal Quick Clean & Lube Page 186
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2009 Fox Racing Shox Owner’s Manu
Page 3 and 4:
Adjusting Rebound .................
Page 5 and 6:
Installing Your Fork ..............
Page 7 and 8:
Changing Springs ..................
Page 9 and 10:
32 TALAS RL (OE Edition) ..........
Page 11 and 12:
Welcome to FOX Racing Shox & FOX- H
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Forks • Verify that the brakes on
Page 15 and 16:
Rear Shocks • If the shock ever l
Page 17 and 18:
Installing a 32 mm Fork Note: This
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Brakes Linear-pull Linear-pull brak
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Caution: Torque calipers to brake m
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Warning! Do not use a tire if any m
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1. Position your front wheel into t
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Figure 4: 15QR Lever Resistance Poi
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15QR Axle Lever Cam Tension Adjustm
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8. To safely secure your front whee
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32 FLOAT RLC weight travel 3.74 lbs
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6. Being careful not to further com
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6 (Factory setting) Average Rebound
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5 (Factory setting) Average Compres
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Travel Spacer Orientation Seal Orie
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Installing Your Fork Be sure your f
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Sag Troubleshooting Symptom Too muc
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• Torque wrench • Oil drain pan
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Seal Orientation Be sure that the l
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1 803-00-078 32 mm Cartridge Seal K
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F29 120 RLC, F29 100 RLC, F29 80 RL
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5. Carefully sit on the bike and as
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Knob Setting (CLICKS OUT FROM FULL
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Knob Setting (CLICKS IN FROM FULL O
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Turn the knob clockwise to increase
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32 F120 RL, F100RL, F80RL weight tr
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6 Average Rebound (Factory setting)
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Installing Your Fork (See “32 Rem
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32 Remote RL Fork Setup Guide Figur
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Figure 3: Positioning the Shimano L
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Figure 6: Actuation Lever and Thumb
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32 F120 R, F100R, F80R weight trave
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6 Average Rebound (Factory setting)
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Note: Sag and spring rate will self
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32 TALAS RL weight travel features/
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4. Install a zip tie with light fri
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KNOB SETTING (CLICKS OUT FROM FULL
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32 TALAS R weight travel features/a
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4. Install a zip tie with light fri
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KNOB SET- TING (CLICKS OUT FROM FUL
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32 Vanilla RLC weight travel featur
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Vanilla Coil Spring Setting Guideli
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Locking Out the Fork The blue compr
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9 Firm Compression Too firm and you
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Adjusting Rebound The rebound knob
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32 Vanilla R weight travel features
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Vanilla Coil Spring Setting Guideli
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3. Wipe the spring dry with a rag a
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11. Using a crown race setter to in
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The 36 is designed for use with dis
Page 135 and 136: Fox Racing Shox 2009 Owners Manual
Page 137 and 138: 2. Thread the axle in until hand ti
Page 139 and 140: 4. Close both QR Levers by rotating
Page 141 and 142: Installing Your Fork Be sure your f
Page 143 and 144: Sag Troubleshooting Symptom Too muc
Page 145 and 146: Adjusting Low-Speed Compression (RC
Page 147 and 148: 4. Pull the air-shaft assembly from
Page 149 and 150: 36 TALAS RC2 & R weight travel feat
Page 151 and 152: 4. Using the 36 TALAS Air Spring Se
Page 153 and 154: 1 Slow Rebound Too slow and your fo
Page 155 and 156: Hydraulic Bottom-Out System The 36
Page 157 and 158: Installing Your Fork Be sure your f
Page 159 and 160: Harsh ride; full travel not utilize
Page 161 and 162: Adjusting Low-Speed Compression (RC
Page 163 and 164: Installing a 40 mm Fork 1. Verifyin
Page 165 and 166: Caution: Fox Racing Shox does not m
Page 167 and 168: Figure 4: 40 Upper Crown Installati
Page 169 and 170: 7. Installing the Front Wheel: Figu
Page 171 and 172: . Depending on the shape and size o
Page 173 and 174: 40 RC2 weight travel features/adjus
Page 175 and 176: 40 Coil Spring Settings FOX Part #
Page 177 and 178: Adjusting High-Speed Compression (R
Page 179 and 180: 2. Remove the black spring spacers
Page 181 and 182: ment in the fork or if it makes str
Page 183 and 184: 18. Slide the lower leg down furthe
Page 185: 3. Cut two four-inch (100 mm) strip
Page 189 and 190: 11. Apply FLOAT Fluid to the foam r
Page 191 and 192: 15. If you cannot push the seal in
Page 193 and 194: Oil Volumes - Forks 2002-2009 Fork
Page 195 and 196: 2003-2006 TALAS 125 & 130 (R, RL, R
Page 197 and 198: 2009+ 36 TALAS III (R and RC2 dampe
Page 199 and 200: General Maintenance There may be a
Page 201 and 202: Adjusting the ProPedal Switch The P
Page 203 and 204: DHX Air 4.0 weight 0.94 lbs. / 429
Page 205 and 206: 6. Repeat steps 2-5 until proper sa
Page 207 and 208: • For a softer ride, decrease the
Page 209 and 210: 5. Pressurize your main air chamber
Page 211 and 212: Boost Valve The Boost Valve creates
Page 213 and 214: General Maintenance Some things to
Page 215 and 216: Reading Your Spring Rate Adjusting
Page 217 and 218: Note: If the knob feels gritty duri
Page 221 and 222: Reading Your Spring Rate Adjusting
Page 223 and 224: For a softer ride, decrease the sho
Page 227 and 228: spring orientation. Correct spring
Page 229 and 230: VAN R weight 0.74 lbs. / 339 g (8.7
Page 231 and 232: Note: If after the preload ring eng
Page 233 and 234: ProPedal The ProPedal on your VAN R
Page 235 and 236: General Maintenance There may be a
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• OPEN • PROPEDAL Use each sett
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FLOAT RP2 weight features/ adjustme
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6. Repeat steps 2-5 until proper sa
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FLOAT R (rear shock) weight 0.44 lb
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Air Spring Setting Guidelines Shock
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Measuring Sag In general, sag on yo
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"Stuck Down" Shock Procedure Under
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emove wire rings and air sleeves. C
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15. When replacing the air sleeve w
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OE Custom Products These products a
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General Maintenance There may be a
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Adjusting Compression Some bicycles
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32 TALAS RLC (OE Edition) weight tr
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6. Being careful not to further com
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6 (Factory setting) Average Rebound
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5 (Factory setting) Average Compres
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32 TALAS RL (OE Edition) weight tra
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3. Using the Air Spring Settings ta
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1 Slow Rebound Too slow and your fo
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For safety reasons, it is recommend
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32 F90 RL (OE Edition) weight trave
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7. Compare your sag measurement to
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12 Fast Rebound Too fast and you wi
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F29 100 RL & F29 80 RL (OE Edition)
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7. Compare your sag measurement to
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12 Fast Rebound Too fast and you wi
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14. Youre done. Go ride. Travel Spa
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36 mm Forks item new every ride/rac
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Solutions: Check damper suspension
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Control Direction Use the diagrams
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Dropout Thickness Inspection Over t
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Torque Values air-sprung 32mm FORKS
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40 part description torque value in
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Using the FOX High Pressure Pump Fo
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Warranty Information Warranty Polic
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• Also, thank you for taking spec
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2009 Fox Racing Shox Owner's Manual - Bike-Components

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