2009 Fox Racing Shox Owner's Manual - Bike-Components

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Installing Your Fork Be sure your fork is properly installed before proceeding. If your fork came pre-installed on your bicycle, continue to the next section, otherwise see “Installing a 32 mm Fork” on page 16. Before You Ride 9. Check that quick-release levers are properly adjusted and tightened. 10. Clean the outside of your fork with soap and water and wipe dry with a soft dry rag. Do not spray water directly on the seal/upper tube junction. Caution: Do not use a high pressure washer on your fork. 11. Inspect entire exterior of fork for damage. The fork should not be used if any of the exterior parts appear to be damaged. Contact your local dealer or FOX Racing Shox for further inspection and repair. 12. Check headset adjustment. If loose, adjust according to manufacturers recommendations. 13. Check that brake cables or hoses are properly fastened. 14. Check that the front and rear brakes operate properly on flat land. Setting Sag To get the best performance from your fork, it is necessary to set and adjust sag. Generally, sag should be set to 15-25% of total fork travel. 1. Unscrew the blue aircap (shown below) on top of the left fork leg to expose the Schrader valve. 2. Attach a FOX Racing Shox High Pressure Pump to the Schrader valve. 3. Using the Air Spring Settings table below, pump your fork to the appropriate setting using the FOX High Pressure Pump, then remove the pump (see “Using the FOX High Pressure Pump” on page 316). 4. Install a zip tie with light friction on the upper tube and push it down until it contacts the fork seal. 5. Carefully sit on the bike and assume a normal riding position. The fork should compress slightly. 6. Being careful not to further compress the fork, dismount the bicycle. Measure the distance between the seal and the zip tie. This distance is sag. Fox Racing Shox 2009 Owners Manual 32 F90 RL (OE Edition) Page 283
7. Compare your sag measurement to the Sag Setup table below. If your sag is lower than on the table, screw on the pump fitting, note the current air pressure setting and depress the black bleed-valve to reduce the gauge pressure by 5 PSI. Measure sag again and repeat adjustment, if necessary. If your sag is higher than on the table, screw on the pump fitting, note the current air pressure setting and pump to increase the gauge pressure by 5 PSI. Measure sag again and repeat adjustment if necessary. 8. Screw the blue aircap back on, and go ride. Air Spring Setting Guidelines Rider Weight Air Pressure < 125 lbs. 45 PSI 125 - 135 lbs. 50 PSI 135 - 145 lbs. 55 PSI 145 - 155 lbs. 65 PSI 155 - 170 lbs. 75 PSI 170 - 185 lbs. 85 PSI 185 - 200 lbs. 95 PSI 200 - 215 lbs. 105 PSI 215 - 230 lbs 115 PSI 230 - 250 lbs. 125 PSI Sag Setup Travel XC/Race FIRM PLUSH 80 mm (3 1/8") 12 mm (1/2") 20 mm (3/4") 100 mm (4") 15 mm (5/8") 25 mm (1") 120 mm (4.7") 18 mm (3/4") 30 mm (1 1/4") Sag Troubleshooting Symptom Too much sag Remedy (+) air pressure in 5 PSI increments Fox Racing Shox 2009 Owners Manual 32 F90 RL (OE Edition) Page 284
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2009 Fox Racing Shox Owner’s Manu
Page 3 and 4:
Adjusting Rebound .................
Page 5 and 6:
Installing Your Fork ..............
Page 7 and 8:
Changing Springs ..................
Page 9 and 10:
32 TALAS RL (OE Edition) ..........
Page 11 and 12:
Welcome to FOX Racing Shox & FOX- H
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Forks • Verify that the brakes on
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Rear Shocks • If the shock ever l
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Installing a 32 mm Fork Note: This
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Brakes Linear-pull Linear-pull brak
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Caution: Torque calipers to brake m
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Warning! Do not use a tire if any m
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1. Position your front wheel into t
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Figure 4: 15QR Lever Resistance Poi
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15QR Axle Lever Cam Tension Adjustm
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8. To safely secure your front whee
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32 FLOAT RLC weight travel 3.74 lbs
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6. Being careful not to further com
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6 (Factory setting) Average Rebound
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5 (Factory setting) Average Compres
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Travel Spacer Orientation Seal Orie
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Installing Your Fork Be sure your f
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Sag Troubleshooting Symptom Too muc
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• Torque wrench • Oil drain pan
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Seal Orientation Be sure that the l
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1 803-00-078 32 mm Cartridge Seal K
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F29 120 RLC, F29 100 RLC, F29 80 RL
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5. Carefully sit on the bike and as
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Knob Setting (CLICKS OUT FROM FULL
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Knob Setting (CLICKS IN FROM FULL O
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Turn the knob clockwise to increase
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32 F120 RL, F100RL, F80RL weight tr
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6 Average Rebound (Factory setting)
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Installing Your Fork (See “32 Rem
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1 803-00-078 32 mm Cartridge Seal K
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32 Remote RL Fork Setup Guide Figur
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Figure 3: Positioning the Shimano L
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Figure 6: Actuation Lever and Thumb
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32 F120 R, F100R, F80R weight trave
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6 Average Rebound (Factory setting)
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Note: Sag and spring rate will self
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Turn the knob clockwise to increase
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32 TALAS RL weight travel features/
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4. Install a zip tie with light fri
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KNOB SETTING (CLICKS OUT FROM FULL
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32 TALAS R weight travel features/a
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4. Install a zip tie with light fri
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KNOB SET- TING (CLICKS OUT FROM FUL
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32 Vanilla RLC weight travel featur
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Vanilla Coil Spring Setting Guideli
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Locking Out the Fork The blue compr
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9 Firm Compression Too firm and you
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Adjusting Rebound The rebound knob
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32 Vanilla R weight travel features
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Vanilla Coil Spring Setting Guideli
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3. Wipe the spring dry with a rag a
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11. Using a crown race setter to in
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The 36 is designed for use with dis
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Fox Racing Shox 2009 Owners Manual
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2. Thread the axle in until hand ti
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4. Close both QR Levers by rotating
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Adjusting Low-Speed Compression (RC
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4. Pull the air-shaft assembly from
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36 TALAS RC2 & R weight travel feat
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4. Using the 36 TALAS Air Spring Se
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1 Slow Rebound Too slow and your fo
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Hydraulic Bottom-Out System The 36
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Harsh ride; full travel not utilize
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Adjusting Low-Speed Compression (RC
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Installing a 40 mm Fork 1. Verifyin
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Caution: Fox Racing Shox does not m
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Figure 4: 40 Upper Crown Installati
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7. Installing the Front Wheel: Figu
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. Depending on the shape and size o
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40 RC2 weight travel features/adjus
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40 Coil Spring Settings FOX Part #
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Adjusting High-Speed Compression (R
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2. Remove the black spring spacers
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ment in the fork or if it makes str
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18. Slide the lower leg down furthe
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3. Cut two four-inch (100 mm) strip
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7. Pour a small amount of suspensio
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11. Apply FLOAT Fluid to the foam r
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15. If you cannot push the seal in
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Oil Volumes - Forks 2002-2009 Fork
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2003-2006 TALAS 125 & 130 (R, RL, R
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2009+ 36 TALAS III (R and RC2 dampe
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General Maintenance There may be a
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Adjusting the ProPedal Switch The P
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DHX Air 4.0 weight 0.94 lbs. / 429
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6. Repeat steps 2-5 until proper sa
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• For a softer ride, decrease the
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5. Pressurize your main air chamber
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Boost Valve The Boost Valve creates
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General Maintenance Some things to
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Reading Your Spring Rate Adjusting
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Note: If the knob feels gritty duri
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Reading Your Spring Rate Adjusting
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For a softer ride, decrease the sho
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spring orientation. Correct spring
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VAN R weight 0.74 lbs. / 339 g (8.7
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Note: If after the preload ring eng
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Page 235 and 236: General Maintenance There may be a
Page 237 and 238: • OPEN • PROPEDAL Use each sett
Page 239 and 240: FLOAT RP2 weight features/ adjustme
Page 241 and 242: 6. Repeat steps 2-5 until proper sa
Page 243 and 244: FLOAT R (rear shock) weight 0.44 lb
Page 245 and 246: Air Spring Setting Guidelines Shock
Page 247 and 248: Measuring Sag In general, sag on yo
Page 249 and 250: "Stuck Down" Shock Procedure Under
Page 251 and 252: emove wire rings and air sleeves. C
Page 253 and 254: 15. When replacing the air sleeve w
Page 255 and 256: OE Custom Products These products a
Page 257 and 258: General Maintenance There may be a
Page 259 and 260: Adjusting Compression Some bicycles
Page 261 and 262: 32 TALAS RLC (OE Edition) weight tr
Page 263 and 264: 6. Being careful not to further com
Page 265 and 266: 6 (Factory setting) Average Rebound
Page 267 and 268: 5 (Factory setting) Average Compres
Page 269 and 270: 32 TALAS RL (OE Edition) weight tra
Page 271 and 272: 3. Using the Air Spring Settings ta
Page 273 and 274: 1 Slow Rebound Too slow and your fo
Page 275 and 276: For safety reasons, it is recommend
Page 277 and 278: Installing Your Fork Be sure your f
Page 279 and 280: Sag Troubleshooting Symptom Too muc
Page 281 and 282: Turn the knob clockwise to increase
Page 283: 32 F90 RL (OE Edition) weight trave
Page 287 and 288: 12 Fast Rebound Too fast and you wi
Page 289 and 290: Installing Your Fork Be sure your f
Page 291 and 292: Sag Troubleshooting Symptom Too muc
Page 293 and 294: Turn the knob clockwise to increase
Page 295 and 296: 1 803-00-078 32 mm Cartridge Seal K
Page 297 and 298: F29 100 RL & F29 80 RL (OE Edition)
Page 299 and 300: 7. Compare your sag measurement to
Page 301 and 302: 12 Fast Rebound Too fast and you wi
Page 303 and 304: 14. Youre done. Go ride. Travel Spa
Page 305 and 306: 36 mm Forks item new every ride/rac
Page 307 and 308: Solutions: Check damper suspension
Page 309 and 310: Control Direction Use the diagrams
Page 311 and 312: Dropout Thickness Inspection Over t
Page 313 and 314: Torque Values air-sprung 32mm FORKS
Page 315 and 316: 40 part description torque value in
Page 317 and 318: Using the FOX High Pressure Pump Fo
Page 319 and 320: Warranty Information Warranty Polic
Page 321 and 322: • Also, thank you for taking spec
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2009 Fox Racing Shox Owner's Manual - Bike-Components

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