Chainflex cables

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Price indexThe price index allowscomparisons with similarChainflex ® cables of theigus ® program.Product designationDesignation of the selectedChainflex ® cable.Chapter colourEvery cable type has its owncolour allowing faster catalogbrowsing.Application areaDescription of typicalcable applicatons.Delivery programTable with part no., numberof cores and conductornominal cross section,copper index and weight.Cable typeHere: Control cableOrder example andorder information.Strain-relief elementsi = Technical notesExampleQuicklink www.igus.eu/en/CF99Direct link to this product's online catalog:Free CAD-data, pdf files and more.15
FleeceChainflex ® ...The tricks and ingenious features of...Extruded, non-tensionproofcentre elementCores strandedin LayersSingle-wire bundleswith short pitchlengthsPicture 1: Chainsuitablecablestrandedin layersFrom the customer's point of view, a flexible energy supply system onlyneeds to function properly. However, this demand presupposes the perfectoperation of all components, including the cables being used in thissystem. And this is exactly where problems came up in the early 1980s.Due to constantly – and frequently even tremendously – increasing loadsresulting from the application of automation technology, guided cablesoften failed although the energy supply system itself was functioning perfectly.In extreme cases, failures caused by "corkscrews" and core rupturesbrought the entire production process to a standstill and resulted in highcosts.In order to find a solution to this unsatisfactory situation for its customers,igus ® decided to take the initiative. As the first company worldwide, igus ®began to develop complete Energy Chain Systems ® . Chainflex ® cablesand Energy Chains ® are now being offered as a delivery from a singlesource and with a system guarantee depending on the application in eachcase. Based on the increasing know-how gained since 1989 and on thevery sophisticated series of tests that have been conducted since then,design principles were and are still being created that help prevent machinedowntimes in factories throughout the world today.How can "corkscrews" be prevented?Total shield withoptimized braiding angleCenterelement forhigh tensilestresses16Centerelement forhigh tensilestressesHighly abrasionresistant,gussetfilledextrudedjacketGusset-filledextrudedinner jacketPicture 2:Litz wire andcore structuresof a Chainflex ® cablePicture 3: igus ®stranding inbundles aroundcenter cordHere, the term "corkscrew" does not refer to a useful instrument for wineconnoisseurs. Instead, it refers to the permanent deformation of guided,moved cables caused by excessive stressing – which, in most cases,results in core rupture almost immediately afterwards. How does this happen?How can "corkscrews" be prevented? An important factor here – inaddition to a sensible design of the total Energy Chain System ® – is theconstruction of the guided cables. Basically speaking, a clear distinctioncan be made between cables stranded in bundles and cables strandedin layers (see picture 4).Properties of stranding in layersStranding in layers is significantly easier to produce and is therefore offeredon the market in so-called "chain-suitable" cables at low cost. But whatappears to be tempting at first glance can quickly turn into an expensivemistake when a "corkscrew" immobilizes the system being operated withthese cables. How do these problems arise? A look at the cable structurecan be quite helpful (see picture 1).In the case of stranding in layers, the cable cores are mostly strandedmore or less firmly and relatively long in several layers around a centerand are then provided with a jacket extruded to the form of a tube. In thecase of shielded cables, the cores are wrapped up with fleece or foils.But what, for example, happens to a similarly structured 12-core cableduring normal operation?The bending process compresses, in the movement of the core, the innerradius of the cable and stretches the core in the outer radius. Initially, thisworks quite well because the elasticity of the material is still sufficient.But very soon, material fatigue causes permanent deformations, and then,due to excursion from the specified paths, the cores make their"own compressing and stretching zones": The corkscrew is created, thenfollowed rather quickly by core ruptures most of the time.
Page 1 and 2: asts.Starting at 1 mlength.No minim
Page 3 and 4: Chainflex ® cable's classification
Page 5 and 6: Chainflex ®Chainflex ®cableJacket
Page 7 and 8: Chainflex ®Chainflex ®CableJacket
Page 13 and 14: Chainflex ® ReadyCable ®Cable typ
Page 15 and 16: Chainflex ® accessoryPageConnector
Page 17: How to use the catalog:Chainflex ®
Page 21 and 22: Chainflex ® ...The tricks and inge
Page 23 and 24: Sectional views throughDetailed str
Page 25 and 26: Chainflex ® are thespecial cables
Page 27 and 28: Example 1: tested,tested, tested!Se
Page 29 and 30: Example 2: tested,tested, tested! T
Page 31 and 32: Example 3: tested,tested, tested!
Page 33 and 34: Example 4:tested, tested, tested!CF
Page 35 and 36: Example 5: tested!Dispersion and at
Page 37 and 38: Example 6: tested!Selection from te
Page 39 and 40: Example 8: tested, tested!Fibre opt
Page 41 and 42: Example 9: tested!Fast imagesFast i
Page 43 and 44: Example 10: tested!Light in the col
Page 45 and 46: Example 11: tested!Completely turne
Page 47 and 48: Example 12: tested,tested, tested!S
Page 49 and 50: Example 13: tested live!Container c
Page 51 and 52: Example 14: tested!Comparison of sh
Page 53 and 54: ontrol cables
Page 55 and 56: CF130.ULPVC7,5-10xdPVC Control cabl
Page 59 and 60: CF140.ULPVC7,5-15xdFine-wire strand
Page 63 and 64: CF5PVC6,8-7,5xdPVC Control cableCha
Page 65 and 66: CF5PVC6,8-7,5xdPVC Control cableCha
Page 67 and 68: CF6PVC6,8-7,5xdEspecially bendingre
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CF6PVC6,8-7,5xdPVC Control cableCha
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CF77.UL.DPUR6,8-7,5xdPUR Control ca
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CF78.ULPUR6,8-7,5xdFine-wire strand
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CF170.DPUR7,5-10xdPUR Control cable
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CF180PUR7,5-15xdFine-wire strandedc
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CF2PUR5 x dExtremely highflexible s
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CF2PUR5 x dPUR Control cableChainfl
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CF9TPE5 x dTPE Control cableChainfl
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CF9TPE5 x dTPE Control cableChainfl
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CF10TPE5 x dExtremely highflexible
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CF10TPE5 x dTPE Control cableChainf
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CF9.ULTPE5 x dTPE Control cableChai
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CF9.ULClass 6.4.4TPE5 x d90Image ex
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CF10.ULTPE5 x dHighly flexiblespeci
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CF10.ULTPE5 x dTPE Control cableCha
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CF98TPE4 x dTPE Control cableChainf
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CF99TPE4 x dExtremely highlyflexibl
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ata cablesus cables Encoder cables
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CF240PVC10-12 x dPVC Data cableChai
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CF211PVC10 x dCenter elementfor hig
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CF112PUR10 x dEspecially bendingres
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CF113PUR10 x dEspecially bendingres
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CF11TPE10 x dEspecially bendingresi
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CF12TPE10 x dEspecially bendingresi
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SelectionChainflex ®bus cableSelec
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SelectionChainflex ®bus cableSelec
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CFBUS.PVCPVC12,5 x dNew! PVC Bus ca
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CFBUS.PURPUR12,5 x dNew! PUR Bus ca
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CFBUSTPE10-12.5 x dTPE Bus cableCha
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CFBUSTPE10-12.5 x dTPE Bus cableCha
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CF11.LCTPE10 x dEspecially bendingr
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CF11.LC.DTPE10 x dEspecially bendin
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CF14TPE12,5 x dEspecially bendingre
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CF211PVC10 x dCenter elementfor hig
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CF211PVC10 x dPVC Measuring system
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CF113.DPUR10 x dEspecially bendingr
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CF113.DPUR10 x dPUR Measuring syste
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CF113.DPUR10 x dPUR Measuring syste
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CF111.DTPE12 x dCenter elementfor h
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CF111.DTPE12 x dTPE Measuring syste
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CF11.DTPE10 x dEspecially bendingre
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CF11.DTPE10 x dTPE Measuring system
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CF11.DTPE10 x dTPE Measuring system
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CF Koax 1TPE10 x dEspecially bendin
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ibre optic cables
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InfoThe safest and often cheapest w
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CFLKPUR12,5 x dPUR Fibre optic cabl
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CFLG.2HPUR12,5 x dFOC-fibresPUR Fib
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CFLG.LBTPE5 x dFOC cores with hight
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CFLG. GTPE15 x dTPE Fibre optic cab
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166ervo cables
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CF210.ULPVC10 x dBending-resistantc
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CF21.ULPVC7,5 x dHighly flexiblespe
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CF21.ULPVC7,5 x dPVC Servo cableCha
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CF270.UL.DPUR10 x dBending-resistan
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CF270.UL.DPUR10 x dPUR Servo cableC
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CF27.DPUR7,5 x dHighly flexiblespec
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CF27.DPUR7,5 x dPUR Servo cableChai
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182ower cable
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CF30PVC7,5 x dPVC Power cableChainf
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CF31PVC7,5 x dHighly flexiblespecia
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CF34.UL.DTPE7,5 x dTPE Power cableC
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CF35.ULTPE7,5 x dHighly flexiblespe
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CF37.DTPE7,5 x dTPE power cableChai
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CF38TPE7,5 x dTPE power cableChainf
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CF300.UL.DTPE7,5 x dHighly flexible
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CFPETPE7,5 x dHighly flexiblespecia
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CF310.ULTPE7,5 x dHighly flexiblesp
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CF330.DTPE7,5 x dHighly flexiblespe
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CF340TPE7,5 x dHighly flexiblespeci
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CF FLATTPE5 x dHighly flexible brai
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CFBRAIDTPE7,5 x dHighly flexiblespe
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CF CRANEiguprene10 x digupren Power
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CFAIRPU10 x dPneumatic hoseChainfle
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CF Clean AIRPE10 x dPneumatic hoseC
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obotwistable cables
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InfoChainflex ® cables for robotsE
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CFROBOT9PUR± 180°Highly flexibles
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CFROBOT8PUR± 180°Especially bendi
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CFROBOT4PUR± 180°Highly flexible
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CFROBOT5TPE± 180°FOC cores with h
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CFROBOT6/7PUR± 180°Highly flexibl
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CF ROBOTTPE± 90°Extremely bendres
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ameraideo-, vision engineering/bus
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FireWireTPE12,5 x dTPE Bus cableCha
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FireWireTPE12,5 x dTPE Bus cableCha
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USBTPE12,5 x dTPE Bus cableChainfle
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USBTPE12,5 x dTPE Bus cableChainfle
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GigETPE12,5 x dEspecially bendingre
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FOCPUR12,5 x dGradient fibersPUR Fi
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FOCPUR12,5 x dPUR Fibre optic cable
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ROBOT-FOCTPE12,5 x dFOC wires with
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CF Koax 1TPE10 x dEspecially bendin
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CF Koax 1TPE10 x dTPE Koax cableCha
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ContentCamera reference list - Sele
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ContentCamera reference list - Sele
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etworketwork-/Ethernet-/FOC-cable/F
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CFLG.6GTPE15 x dTPE Fibre optic cab
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CFLG.12GTPE15 x dTPE Fibre optic ca
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CAT5Chainflex ® network techniqueC
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ProfibusPVCChainflex ® network tec
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ProfibusPURChainflex ® network tec
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ProfibusTPEChainflex ® network tec
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F.INInitiators
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CF.INICF9CF.INIChainflex ® Sensor/
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CF.INICF10CF.INIChainflex ® Sensor
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ContentChainflex ® ReadyCable ®Ca
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ContentChainflex ® ReadyCable ®29
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ContentChainflex ® ReadyCable ®BA
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ContentChainflex ® ReadyCable ®DA
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ContentChainflex ® ReadyCable ®RE
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ServoPVCChainflex ® -PVC-Servo cab
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ServoPURChainflex ® -PUR-Servo cab
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PowerPVCChainflex ® -PVC power cab
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PowerTPEChainflex ® -TPE power cab
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DataPVCChainflex ® -PVC Data cable
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DataPVCChainflex ® -PVC Data cable
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MeasuringPVCChainflex ® -PVC Measu
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DataPURChainflex ® -PUR Data cable
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MeasuringPURChainflex ® -PUR Measu
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MeasuringPURChainflex ® -PUR Measu
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DataTPEChainflex ® -TPE Data cable
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MeasuringTPEChainflex ® -TPE Measu
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BusTPEChainflex ® -TPE Bus cable
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ControlPVCChainflex ® -PVC Control
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ControlPVCChainflex ® -PVC Control
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ControlTPEChainflex ® -TPE Control
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gusconnectors®
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SERIESAigus ® connectors SERIES Aa
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SERIESAigus ® connectors SERIES Aa
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SERIESBigus ® connectors SERIES Ba
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SERIESBigus ® connectors SERIES Ba
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SERIESM17igus ® connectors SERIES
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SERIESCigus ® connectors SERIES Ca
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SERIESDigus ® connectors SERIES Da
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SERIES Sigus ® connectors SERIES S
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ToolsAccessoriesigus ® tools, acce
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SUB-Digus ® Connectors SUB-Daccord
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SUB-Digus ® Connectors SUB-Daccord
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SERIESHSK-Kigus ® Cable glands HSK
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SERIESHSK-Migus ® Cable glands HSK
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SERIESHSK-M-EMVigus ® Cable glands
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SERIESHSK-M-EMV-Digus ® Cable glan
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VAKAT
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ChainfixOverview Strain Relief Syst
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ChainfixChainfix for Energy Chain S
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Chainfixigus ® Chainfix Strain Rel
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ChainfixChainfix - Snap on Solution
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ChainfixChainfix Tiewrap Platesigus
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VAKAT
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Increase cash flowIncrease your cas
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igus ® ReadyChain ®Increase cash-
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ReadyChain®FactoryLongstanding exp
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ApplicationsExamples for successful
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PlanningReduce your planning expens
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Chainflex ®PageTechnical Data and
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Designing the Filling Cables and Ho
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Designing the Filling Electrical Ro
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Design InformationDesigningwith igu
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Special Cables Information Load-Car
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Special Cables Information Electrot
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Special Cables Information Chemical
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Special Cables Information Approbat
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Noteswww.igus.euinfo@igus.deigus ®
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igus ® at www.igus.euMoreigus ®pr
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CF12CFBUSBus CablesCF11.LCCF11.LC.D
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Chainflex ® according to Industrie
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Energy Chain Systems ®System Plann
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Fax order Fax inquiry Chainflex ®F
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Table of contents according to part
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Give us your opinion!Yes, we can! C
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.eu/...®Ordering and deliveries we
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