Chainflex cables

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lasts or your money back!...the Chainflex ® design and why we feel so confident about this designGusset-filled extruded jacketHere, not only the material is an important factor but also the productionprocess. In the case of the so-called "chain-suitable" cables,the jackets are usually produced extruded to the form of a tubeand therefore do not provide the stranded structure with the necessarysupport for constant bending processes. The stranded structurecan fall apart.Therefore, igus ® is the first manufacturer of Energy Chain Systems ®to offer the so-called the "gusset-filled extruded" jacket.Here, the jacket material is injected between the core strandingpowdered with talc and ensures that the stranded structure doesnot open up and also makes sure that the cores are guided as ina channel. The special characteristic of this type of production isthat the intermediate spaces, which are created between the coresduring the stranding process, are completely filled with jacket materialby the high extrusion pressure. As a result, the jacket materialcreates a channel-like guide which allows the cores to carry out adefined longitudinal movement. The jacket also provides a supportingfunction for the stranding.The quality bundles of igus ® Chainflex ® cables● Strain-relieving center● Stranding in bundles● Gusset-filled extruded inner jacket in shielded cables● Enclosed shield braid● Optimized shield braiding angle● Gusset-filled extruded jacket7 basic rules for a good cable1. Strain-relieving centerClear space is created in the center of a cable accordingto the number of cores and the cross section of eachcable. This center should be filled, as far as possible, witha genuine center cord (and not, as frequently the case,with fillers or dummy cores consisting of waste materials).These measures will then efficiently protect the strandedstructure situated above and prevent the stranding fromwandering into the middle of the cable.2. Litz wire structureWith respect to the selection of litz wires, the maximumflexibility has proved to be the best solution. Although veryflexible conductors can be made using very thin individualwires, these conductors tend toward extreme formationof kinks. Long-term series of tests provided the result ofa shielded combination of single-wire diameter, pitch lengthand pitch direction as the best bending-resistant solution.3. Core insulationThe insulation materials must be made so that they do notstick to one another within the cable. Furthermore, theinsulation is also required to support the stranded individualwires of the conductor. Accordingly, only the highestquality,high-pressure-extruded PVC or TPE materials thathave proved their tested reliability in millions of core kilometersare then used in Energy Chain ® applications.4. StrandingThe stranded structure must be stranded around a stable,tension-proof center with an optimized short pitch length.However, due to the insulating materials being used, thisstranded structure should still be defined in mobile formwithin the stranding. Starting from a quantity of 12 cores,however, the method of stranding in bundles should beapplied.5. Inner jacketA gusset-filled extruded inner jacket must be used insteadof inexpensive fleeces, fillers or accessory fillers. This measureensures that the stranded structure is efficiently guidedin longitudinal direction. Moreover, the stranded structurecannot fall apart or wander off.6. ShieldingThe total shield should be made tight using an optimizedshield braiding angle over an extruded inner jacket. Looseopen braids or wrapped stranding reduce the EMC protectionconsiderably and can fail very quickly due to shieldwire breakage. A tight total braid shield also has a torsionprotection effect on the stranded structure.7. Outer jacketThe material-optimized outer jacket can fulfil many differentrequirements: From UV-resistant to low-temperature-flexible,and from oil-resistant to cost-optimized. Butthese outer jackets must have one thing in common: Ajacket material must be highly abrasion-resistant but notbe allowed to stick to anything. It must be flexible but alsoprovide a supporting function. In any case, the jacketshould also be extruded under pressure (gusset-filled).19
Sectional views throughDetailed structure of igus ® control, data, servo and motorChainflex ® control cable,unshieldedIndividual bundles with optimized pitchlength and pitch directionCenter element forhigh tensile stressesSingle-wire diameteroptimized for Energy Chains ®Highly abrasion-resistant, gusset-filledextruded jacketChainflex ®control cable, shieldedTotal shield with optimized braidingangle (covering approx. 70% linear,approx. 90% optical)Gusset-filled extruded innerjacket supports strandingCenter element for hightensile stressesTension-proof centerelement in individual bundlesPressure extruded jacketChainflex ® data/sensor cable, shieldedStranded elements with optimizedpitch length and pitch directionGusset-filled extruded inner jacketsupports strandingCenter element for hightensile stressesPair braid shieldTotal shield with optimized braidingangle (covering approx. 70% linear,approx. 90% optical)20Pressure extruded jacket
Page 1 and 2: asts.Starting at 1 mlength.No minim
Page 3 and 4: Chainflex ® cable's classification
Page 5 and 6: Chainflex ®Chainflex ®cableJacket
Page 7 and 8: Chainflex ®Chainflex ®CableJacket
Page 13 and 14: Chainflex ® ReadyCable ®Cable typ
Page 15 and 16: Chainflex ® accessoryPageConnector
Page 17 and 18: How to use the catalog:Chainflex ®
Page 19 and 20: FleeceChainflex ® ...The tricks an
Page 21: Chainflex ® ...The tricks and inge
Page 25 and 26: Chainflex ® are thespecial cables
Page 27 and 28: Example 1: tested,tested, tested!Se
Page 29 and 30: Example 2: tested,tested, tested! T
Page 31 and 32: Example 3: tested,tested, tested!
Page 33 and 34: Example 4:tested, tested, tested!CF
Page 35 and 36: Example 5: tested!Dispersion and at
Page 37 and 38: Example 6: tested!Selection from te
Page 39 and 40: Example 8: tested, tested!Fibre opt
Page 41 and 42: Example 9: tested!Fast imagesFast i
Page 43 and 44: Example 10: tested!Light in the col
Page 45 and 46: Example 11: tested!Completely turne
Page 47 and 48: Example 12: tested,tested, tested!S
Page 49 and 50: Example 13: tested live!Container c
Page 51 and 52: Example 14: tested!Comparison of sh
Page 53 and 54: ontrol cables
Page 55 and 56: CF130.ULPVC7,5-10xdPVC Control cabl
Page 59 and 60: CF140.ULPVC7,5-15xdFine-wire strand
Page 63 and 64: CF5PVC6,8-7,5xdPVC Control cableCha
Page 67 and 68: CF6PVC6,8-7,5xdEspecially bendingre
Page 71 and 72: CF77.UL.DPUR6,8-7,5xdPUR Control ca
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CF78.ULPUR6,8-7,5xdFine-wire strand
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CF170.DPUR7,5-10xdPUR Control cable
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CF180PUR7,5-15xdFine-wire strandedc
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CF2PUR5 x dExtremely highflexible s
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CF2PUR5 x dPUR Control cableChainfl
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CF9TPE5 x dTPE Control cableChainfl
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CF9TPE5 x dTPE Control cableChainfl
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CF10TPE5 x dExtremely highflexible
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CF10TPE5 x dTPE Control cableChainf
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CF9.ULTPE5 x dTPE Control cableChai
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CF9.ULClass 6.4.4TPE5 x d90Image ex
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CF10.ULTPE5 x dHighly flexiblespeci
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CF10.ULTPE5 x dTPE Control cableCha
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CF98TPE4 x dTPE Control cableChainf
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CF99TPE4 x dExtremely highlyflexibl
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ata cablesus cables Encoder cables
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CF240PVC10-12 x dPVC Data cableChai
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CF211PVC10 x dCenter elementfor hig
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CF112PUR10 x dEspecially bendingres
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CF113PUR10 x dEspecially bendingres
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CF11TPE10 x dEspecially bendingresi
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CF12TPE10 x dEspecially bendingresi
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SelectionChainflex ®bus cableSelec
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SelectionChainflex ®bus cableSelec
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CFBUS.PVCPVC12,5 x dNew! PVC Bus ca
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CFBUS.PURPUR12,5 x dNew! PUR Bus ca
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CFBUSTPE10-12.5 x dTPE Bus cableCha
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CFBUSTPE10-12.5 x dTPE Bus cableCha
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CF11.LCTPE10 x dEspecially bendingr
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CF11.LC.DTPE10 x dEspecially bendin
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CF14TPE12,5 x dEspecially bendingre
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CF211PVC10 x dCenter elementfor hig
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CF211PVC10 x dPVC Measuring system
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CF113.DPUR10 x dEspecially bendingr
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CF113.DPUR10 x dPUR Measuring syste
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CF113.DPUR10 x dPUR Measuring syste
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CF111.DTPE12 x dCenter elementfor h
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CF111.DTPE12 x dTPE Measuring syste
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CF11.DTPE10 x dEspecially bendingre
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CF11.DTPE10 x dTPE Measuring system
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CF11.DTPE10 x dTPE Measuring system
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CF Koax 1TPE10 x dEspecially bendin
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ibre optic cables
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InfoThe safest and often cheapest w
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CFLKPUR12,5 x dPUR Fibre optic cabl
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CFLG.2HPUR12,5 x dFOC-fibresPUR Fib
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CFLG.LBTPE5 x dFOC cores with hight
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CFLG. GTPE15 x dTPE Fibre optic cab
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166ervo cables
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CF210.ULPVC10 x dBending-resistantc
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CF21.ULPVC7,5 x dHighly flexiblespe
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CF21.ULPVC7,5 x dPVC Servo cableCha
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CF270.UL.DPUR10 x dBending-resistan
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CF270.UL.DPUR10 x dPUR Servo cableC
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CF27.DPUR7,5 x dHighly flexiblespec
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CF27.DPUR7,5 x dPUR Servo cableChai
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182ower cable
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CF30PVC7,5 x dPVC Power cableChainf
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CF31PVC7,5 x dHighly flexiblespecia
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CF34.UL.DTPE7,5 x dTPE Power cableC
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CF35.ULTPE7,5 x dHighly flexiblespe
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CF37.DTPE7,5 x dTPE power cableChai
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CF38TPE7,5 x dTPE power cableChainf
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CF300.UL.DTPE7,5 x dHighly flexible
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CFPETPE7,5 x dHighly flexiblespecia
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CF310.ULTPE7,5 x dHighly flexiblesp
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CF330.DTPE7,5 x dHighly flexiblespe
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CF340TPE7,5 x dHighly flexiblespeci
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CF FLATTPE5 x dHighly flexible brai
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CFBRAIDTPE7,5 x dHighly flexiblespe
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CF CRANEiguprene10 x digupren Power
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CFAIRPU10 x dPneumatic hoseChainfle
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CF Clean AIRPE10 x dPneumatic hoseC
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obotwistable cables
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InfoChainflex ® cables for robotsE
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CFROBOT9PUR± 180°Highly flexibles
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CFROBOT8PUR± 180°Especially bendi
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CFROBOT4PUR± 180°Highly flexible
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CFROBOT5TPE± 180°FOC cores with h
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CFROBOT6/7PUR± 180°Highly flexibl
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CF ROBOTTPE± 90°Extremely bendres
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ameraideo-, vision engineering/bus
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FireWireTPE12,5 x dTPE Bus cableCha
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FireWireTPE12,5 x dTPE Bus cableCha
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USBTPE12,5 x dTPE Bus cableChainfle
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USBTPE12,5 x dTPE Bus cableChainfle
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GigETPE12,5 x dEspecially bendingre
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FOCPUR12,5 x dGradient fibersPUR Fi
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FOCPUR12,5 x dPUR Fibre optic cable
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ROBOT-FOCTPE12,5 x dFOC wires with
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CF Koax 1TPE10 x dEspecially bendin
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CF Koax 1TPE10 x dTPE Koax cableCha
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ContentCamera reference list - Sele
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ContentCamera reference list - Sele
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etworketwork-/Ethernet-/FOC-cable/F
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CFLG.6GTPE15 x dTPE Fibre optic cab
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CFLG.12GTPE15 x dTPE Fibre optic ca
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CAT5Chainflex ® network techniqueC
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ProfibusPVCChainflex ® network tec
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ProfibusPURChainflex ® network tec
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ProfibusTPEChainflex ® network tec
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F.INInitiators
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CF.INICF9CF.INIChainflex ® Sensor/
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CF.INICF10CF.INIChainflex ® Sensor
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ContentChainflex ® ReadyCable ®Ca
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ContentChainflex ® ReadyCable ®29
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ContentChainflex ® ReadyCable ®BA
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ContentChainflex ® ReadyCable ®DA
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ContentChainflex ® ReadyCable ®RE
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ServoPVCChainflex ® -PVC-Servo cab
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ServoPURChainflex ® -PUR-Servo cab
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PowerPVCChainflex ® -PVC power cab
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PowerTPEChainflex ® -TPE power cab
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DataPVCChainflex ® -PVC Data cable
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DataPVCChainflex ® -PVC Data cable
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MeasuringPVCChainflex ® -PVC Measu
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DataPURChainflex ® -PUR Data cable
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MeasuringPURChainflex ® -PUR Measu
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MeasuringPURChainflex ® -PUR Measu
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DataTPEChainflex ® -TPE Data cable
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MeasuringTPEChainflex ® -TPE Measu
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BusTPEChainflex ® -TPE Bus cable
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ControlPVCChainflex ® -PVC Control
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ControlPVCChainflex ® -PVC Control
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ControlTPEChainflex ® -TPE Control
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gusconnectors®
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SERIESAigus ® connectors SERIES Aa
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SERIESAigus ® connectors SERIES Aa
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SERIESBigus ® connectors SERIES Ba
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SERIESBigus ® connectors SERIES Ba
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SERIESM17igus ® connectors SERIES
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SERIESCigus ® connectors SERIES Ca
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SERIESDigus ® connectors SERIES Da
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SERIES Sigus ® connectors SERIES S
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ToolsAccessoriesigus ® tools, acce
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SUB-Digus ® Connectors SUB-Daccord
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SUB-Digus ® Connectors SUB-Daccord
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SERIESHSK-Kigus ® Cable glands HSK
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SERIESHSK-Migus ® Cable glands HSK
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SERIESHSK-M-EMVigus ® Cable glands
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SERIESHSK-M-EMV-Digus ® Cable glan
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VAKAT
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ChainfixOverview Strain Relief Syst
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ChainfixChainfix for Energy Chain S
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Chainfixigus ® Chainfix Strain Rel
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ChainfixChainfix - Snap on Solution
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ChainfixChainfix Tiewrap Platesigus
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VAKAT
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Increase cash flowIncrease your cas
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igus ® ReadyChain ®Increase cash-
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ReadyChain®FactoryLongstanding exp
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ApplicationsExamples for successful
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PlanningReduce your planning expens
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Chainflex ®PageTechnical Data and
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Designing the Filling Cables and Ho
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Designing the Filling Electrical Ro
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Design InformationDesigningwith igu
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Special Cables Information Load-Car
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Special Cables Information Electrot
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Special Cables Information Chemical
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Special Cables Information Approbat
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Noteswww.igus.euinfo@igus.deigus ®
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igus ® at www.igus.euMoreigus ®pr
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CF12CFBUSBus CablesCF11.LCCF11.LC.D
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Chainflex ® according to Industrie
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Energy Chain Systems ®System Plann
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Fax order Fax inquiry Chainflex ®F
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Table of contents according to part
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Give us your opinion!Yes, we can! C
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.eu/...®Ordering and deliveries we
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