01 Z3 COIL - Enduro Fork Seals

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VALVE AND PUMPING RODASSEMBLYFIG. 21After having overhauled or replaced thevalve unit and after having cleaned theinside of the tube, reassemble. Assemblevalve components (16), in correct sequence.Then fit pumping elements (12) and (14)with seal ring (13) and rebound spring(15) into the valve assembly (16).FIG. 22Lubricate the O-rings (24-25) and reassemblethe foot buffer (18) onto pumpingelement ends (14) and (12).FIG. 23Fit this assembly into the stanchion tubeand properly seat the valve assembly(16).Insert the stop ring (17).<strong>Z3</strong> Coil2524Dx.12-1416151318 1425 24Sx.1618 1217
<strong>Z3</strong> CoilCROWN AND STANCHIONSASSEMBLYFIG. 24Fit the crown and stanchions assembly (1)- with the dust seals in place - gently intothe sliders seals.IMPORTANT: to avoid any damages tosealing surfaces, keep the stanchions dulylubricated and squared into the sliders.Press the crown and stanchions assemblyfully down and check that threaded ends ofpumping elements (14) and (12) are comingout through the bottom of the sliders.Check to see that the stanchions slideunrestricted by cycling the fork up anddown several times.The tube should slide freely inside the sealassembly without any side play. In the eventit is too hard or too soft, repeat the previoussteps described above and check componentsto ensure they are not damaged.Seat the dust seals (19) on top of thesliders.FIG. 25Screw the foot nuts (26) and (29) on thethreaded elements of pumping elements(14) and (12).Tighten to 12 Nm.Check to verify that the stanchions slideproperly through the stroke by pumpingthem up and down several times.FIG. 26Fit the retainer (D) into the slider (E) toreassemly the adjuster unit (28).12NmDx.1Sx.19 19 292628 D E
Page 2 and 3: Z3 Coil(100)17580Ø30 +0.050L.MAX=4
Page 4 and 5: INSTRUCTIONSZ3 CoilGENERAL RULES1.
Page 6 and 7: Z3 CoilRECOMMENDATIONS FORMAINTENAN
Page 8 and 9: DISASSEMBLYGENERAL- The reference n
Page 10 and 11: FIG. 4Remove foot nuts (26) and (29
Page 12 and 13: FIG. 10Fit the bit of a small screw
Page 14 and 15: Z3 CoilREASSEMBLYCAUTION: before re
Page 18 and 19: HOW TO FILL WITH OILFIG. 27Pour oil

01 Z3 COIL - Enduro Fork Seals

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