01 Z3 COIL - Enduro Fork Seals

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INSTRUCTIONSZ3 CoilGENERAL RULES1. Where specified, assemble and disassemblethe shock absorption systemusing the MARZOCCHI special tools only.2. On reassembling the suspension system,always use new seals.3. Clean all metal parts with a special,preferably biodegradable solvent, suchas trichloroethane or trichloroethylene.4. Before reassembling, lubricate all partsin contact with each other using siliconefat spray or a specific oil for seals.5. Always grease the lip seal rings beforereassembling.6. Use wrenches with metric size only.Wrenches with inch size might damagethe fastening devices even whentheir size is similar to that of the wrenchesin metric size.
FAILURES, CAUSES AND REMEDIESThis paragraph reports some failures that may occur when using the fork. It also indicates possible causes and suggests a remedy. Alwaysrefer to this table before doing any repair work.FAILURES CAUSES REMEDIESZ3 CoilOil leaking though the top of slider1. Oil seal is worn out2. Stanchion tube is scored3. Excessive dirt on oil seal1. Replace oil seal2. Replace crown/stanchions assembly,oil seals and dust seals3. Clean the oil seal seat and replace oil sealOil leaking through the bottom of sliderO-rings at pumping element bottom andadjusting rod damaged.Replace the O-ringsFork has not been used for some time andis locked outOil seals and dust seals tend to stick tostanchionsRaise dust seal and lubricate stanchiontube, dust seal and oil sealExcessive play of stanchions in the sliders Pilot bushings are worn Replace pilot bushingsAdjuster position does not affect fork operation1. Dirt inside legs2. O-ring into pumping element damaged.1. Clean carefully and change oil2. Replace O-ring.
Page 2 and 3: Z3 Coil(100)17580Ø30 +0.050L.MAX=4
Page 6 and 7: Z3 CoilRECOMMENDATIONS FORMAINTENAN
Page 8 and 9: DISASSEMBLYGENERAL- The reference n
Page 10 and 11: FIG. 4Remove foot nuts (26) and (29
Page 12 and 13: FIG. 10Fit the bit of a small screw
Page 14 and 15: Z3 CoilREASSEMBLYCAUTION: before re
Page 16 and 17: VALVE AND PUMPING RODASSEMBLYFIG. 2
Page 18 and 19: HOW TO FILL WITH OILFIG. 27Pour oil

01 Z3 COIL - Enduro Fork Seals

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