Global Century Spare Parts

Global Century(phase 3)Spare PartsHydraulic unit LPG(phase 3)WM016048 MMe 2006-12-05 Rev.02.1

1 Service and maintenance1.1 Separation of power supplySeparation is done by removing the main fuse of the pump onthe station.WARNING!To prevent damage which may resultin electric shock or fire, disconnect themain power prior to any work.CAUTION!Unauthorised personnel may notexecute service and maintenance. Thismay cause personal injury or propertydamage.CAUTION!Avoid the heat element of theelectronics head, risk of skin burn.WARNING!Use your protective equipment.(Protective mask, gloves etc.)1.2 Electrostatic discharge (ESD)Before service/maintenance of a pump discharging must bedone. This is done when you open the covers of the pumpwith a key.If an extensive repair work is to be done, discharge should bedone regularly by touching the key.WARNING!The key must have direct contact withthe skin.NOTE!Avoid direct contact with electronicparts of the pump.© CopyrightMMe 2006-12-05 Rev.02.1 - 3 - WM016048

2 What does the denomination of the pumpindicateNumber of products inNumber of products outNumber of hydraulic modules or hydraulic positions in use.Number of nozzles side A if lane oriented model, orNumber of nozzles 1 st end if island oriented model, orNumber of nozzles per side if model is symmetric.Number of nozzles side B if lane oriented model, orNumber of nozzles 2 nd end if island oriented model with 2 equipped ends, or* if model is symmetric => Y1 to Y4 defines both sides/ends.S(COL/X) XX-XXX P Y1/Y2/Y3/Y4 // Z1/Z2/Z3/Z4Nozzle definitionside A / end 1Nozzle definitionside B / end 2Pump orientation:I = IslandL = LaneTechnical input:P = Pump (suction pump hydraulic)D = Dispenser (remote pump hydraulic)VR = Vapour recoveryA = Alcohol mixLPG = Liquid pressurized gasFigure 1 What does the model name of the pump indicateNozzle definition:40 = Flow per minute (example)B = BlindedSAT OUT = Satellite outlet2.1 Serial numberExample3-94555-001-A =Figure 2 Marking signphase - TO number - No. - pump sideTO number = Manufacturing order numberNo. = unique number within the manufacturing order number© CopyrightMMe 2006-12-05 Rev.02.1 - 4 - WM016048

3 ContentBarrier............................................................................see document WM016047Connection Instructions ................................................see document WM016047Electronic Head .............................................................see document WM016047Spare Parts Cables.........................................................see document WM0160471 Service and maintenance ............................................................................. 31.1 Separation of power supply............................................................................................................... 31.2 Electrostatic discharge (ESD)............................................................................................................ 32 What does the denomination of the pump indicate .................................. 42.1 Serial number ..................................................................................................................................... 43 Content .......................................................................................................... 54 Framework.................................................................................................... 65 Tubes, Couplings and valves ....................................................................... 86 Meeter, filter and vapour eliminator........................................................ 107 Nozzle, Hose and sight glass ...................................................................... 118 Junction box and WIP ............................................................................... 129 Notes............................................................................................................. 1410 Market & Service.................................................................................... 15© CopyrightMMe 2006-12-05 Rev.02.1 - 5 - WM016048

4 Framework© CopyrightMMe 2006-12-05 Rev.02.1 - 6 - WM016048

6a. 6b. 6c. 6d.6e.Part number Description1 WT001154 Support box-shape LPG air separator2 Column*WM016818-0002 *Island, LPG, (grey RAL 7047)*WM016725-0003 *Blinded, (grey RAL 7047)3 WM012860 Support, L-shape, LPG4 WM014079-0001 Base, hydraulics, (grey RAL 7047)5 WM012858 Support, LPG hydraulics6 Nozzle boot (Nozzle, hose and sight glass; see page 11)Std6a WE000487 Support, flat6b WM000159 Nozzle bootWB000228-0003 Nut, M6WB000579-0001 Screw, slotted raised CSK, M6 X 20WB000229-0003 Lock nut, M6Elaflex6c WM008671 Nozzle bootWB000211-0001 Screw, hexagon socket CAP, M6 X 166d WM008692 HookWB000652-0001Screw, hexagon socket, button, M6X16Boessenkool6c WM008671 Nozzle bootWB000211-0001 Screw, hexagon socket CAP, M6 X 166e WM008693 HookWB000652-0001 Screw, hexagon socket, button, M6X167 WR000252-0001 Front panel, white (RAL 9010) (hydraulic door)8 WM014094-0001 Top panel, hydraulics, grey (RAL 7047)9 WM014080-0001 Side panel, grey (RAL 7047)* If the pump is produced 2006 you have the old version of thevapour barrier support. On these pumps you must change barriersupport (WM015025) and cover plate (WR000097-0001) when youreplace a column.© CopyrightMMe 2006-12-05 Rev.02.1 - 7 - WM016048

5 Tubes, Couplings and valves© CopyrightMMe 2006-12-05 Rev.02.1 - 8 - WM016048

Part number Description1 WT001108 Coupling, 90 degree male2 WT001198 Tube inlet meter3 WT001074 Check valve male 3/4"4 WT001197 Tube outlet filter5 WT001096 Ball valve female 1/2"6 WM014574 Tube vapour, filter-pressure gauge7 WM014583 Tube, fuel delivery, inlet8 WT001201 Tube outlet air separator9 WT001081 Safety valve 3/8"WT001100 Coupling straight male 3/8"-3/8"10 WM014572 Tube fuel delivery, meter-sight glass11 WT001202 Tube outlet differential valve12 Solenoid valveWM004830 Solenoid valve, presetWM002190 Solenoid valve, ON/OFF13 WT001138 Coupling T female14 WT001095 Ball valve female 1/4"WT001102 Coupling straight male 1/4" - 12 (between WT001095 and WT01138)15 WT001199 Tube inlet solenoid valveWT001200 Tube outlet without solenoid valve16 WM014586 Tube vapour, outlet© CopyrightMMe 2006-12-05 Rev.02.1 - 9 - WM016048

6 Meeter, filter and vapour eliminatorPart number Description1 Air separatorWT000434 Without temperature sensorWT000473 With temperature sensor2 WT001054 Meter3 WT000529 Filter4 WT000555 Differential valve© CopyrightMMe 2006-12-05 Rev.02.1 - 10 - WM016048

7 Nozzle, Hose and sight glass1. 2. 3. 4.5. 6. 7. 8.9. 10. 11Part number Description1 WE000594 Nozzle, Boessenkool2 WE000603 Nozzle, Elaflex, ZVG13 WM000169 Nozzle OPW, Brevetti Nettuno T34 WM002174 Valve break-away5 WM004691 Hose ID=13, L=33506 WM004691-0001 Hose, ID=13, L=38007 WT001124 Coupling, 90º, female G3/4", male M30x28 WT001119 Sight glass9 WT001121 Protection base for sight glass moulded10 WT001122 Cap for sight glass moulded, cover11 WM001498 Bracket for the pressure gauge© CopyrightMMe 2006-12-05 Rev.02.1 - 11 - WM016048

8 Junction box and WIPPart number Description1 WM004177 WIP boxJunction box2 WM003288 3 phase, 230V (power connection of LPG)3 WM001736 Data4 WM001736 Data (tank level switch input)© CopyrightMMe 2006-12-05 Rev.02.1 - 12 - WM016048

© CopyrightMMe 2006-12-05 Rev.02.1 - 13 - WM016048

9 Notes__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________© CopyrightMMe 2006-12-05 Rev.02.1 - 14 - WM016048

10 Market & ServiceSwedenDresser Wayne ABLimhamnsvägen 109Box 30049SE-200 61 MalmöTel + 46 40-36 05 00Fax + 46 40-15 03 81www.wayne.seE-mail: info@wayne.seItalyDresser Wayne Pignone -Deg Italia S.p.a.Via Giovanni Piantanida, 1250127 FIRENZE (FI), ItalyTel +39 055 3039 200Fax +39 055 3039 007UKDresser Wayne, DI UK LtdButlerfield Industrial Estate,Bonnyrigg, Midlothian,Scotland. EH19 3JQTel. +44 (0)1875 402141Fax +44 (0)1875 400010www.wayneuk.comE-mail: Sales@bonx-wayne.comGermanyWayne GermanyDresser Europe GmbHGrimsehlstr. 4437574 EinbeckTel. +49 (0) 5561 / 794 -0Fax +49 (0) 5561 / 794 -187www.wayne-europe.comE-Mail: info@wayne-europe.com© CopyrightMMe 2006-12-05 Rev.02.1 - 15 - WM016048

More than a century of experienceÜber 100 Jahre ErfahrungMer än 100 års erfarenhetБолее, чем столетний опыт работыWayne Dresser develops,manufactures and marketscomplete operative systemsfor fuel handling at servicestations. Everything fromdevelopment and design toefficient production andassembly of components ispursued under one roof.Wayne Dresser entwickelt,produziert und vermarktetkomplette funktionierendeSysteme für die Abgabe vonKraftstoffen an Tankstellen.. Vonder Entwicklung über das Designbis zur Herstellung undInstallation liefern wir alles auseiner Hand.Wayne Dresser utvecklar,tillverkar och marknadsförkompletta operativa systemför drivmedelshantering påservicestationer. Under ettoch samma tak ryms allt frånutveckling och konstruktiontill rationell tillverkning ochsammansättning av komponenter.Wayne Dresser разрабатывает,производит и продаетсовершенные оперативныесистемы для торговли топлива настанциях обслуживания. Всеначиная от разработок иконструкции до эффективногопроизводства и сборкикомпонентов происходит впределах одного предприятия.The operations of WayneDresser comprise fourinteracting parts:Die Niederlassungen vonWayne Dresser umfassen vierineinander greifende Bereiche:Verksamheten omfattarfyra samverkande delar:Действия Wayne Dresserвключают четыревзаимосвязанных направления:• Equipment such aspetrol pumps, paymentterminals, point-of-saleterminals and servicestation operativesystems.• Software for recordingand for internalcommunication at thestation, as well asbetween the station andthe oil company, banksand credit institutes.• Project design withoverall responsibility tothe customer.• Field service, technicalsupport and supply ofspare parts.• Ausrüstungen wieZapfsäulen, Zahlterminals,Kassenterminals undTankstellensysteme• Software für Registrierungund Kommunikation aufder Tankstelle u. zwischenStation undMineralölfirma sowieBanken undKreditinstituten.• Projektgestaltung mitumfassenderVerantwortlichkeit demKunden gegenüber.• Service, technische Unterstützungund Lieferungvon Ersatzteilen.• Utrustning sombensinpumpar, betalterminaler,butiksterminaler ochstationsdatorer.• Programvara förregistrering och kommunikationinternt påstationen samt mellanstationen och oljebolaget,banker ochkreditinstitut.• Projektering medtotalansvar gentemotuppdragsgivaren.• Service på fältet,teknisk support ochreservdelsförsörjning.• Оборудование, например,топливораздаточныеколонки, платежныетерминалы, терминалыточек продажи и системыуправления АЗС.• Программное обеспечениедля регистрации и длявнутренней связи на АЗС, атакже между АЗС инефтяной компанией,банками и институциямикредитов.• Проектирование с полнойответственностью кклиенту.• Обслуживание на местах,техническая поддержка ипоставка запасных частей.Wayne Dresser makes iteasier for the motorist to fillup and make his motoringpurchases, while effectivelymeeting the needs of theservice station owner foroperating supervision andfor conforming to thedemands of the authoritieson measuring accuracy,minimising pollution andensuring safety.Wayne Dresser erleichtert demFahrer die Betankung und damitverbundene Einkäufe,unterstützt gleichzeitig denStationär bei der übersichtlichenFührung seines Betriebes unterBerücksichtigung derbehördlichen Vorschriftenhinsichtlich Messgenauigkeit,Umwelt- undSicherheitsauflagen.Wayne Dresser gör detlättare för bilisten att tankaoch handla. Samtidigttillgodoses stationsägarenskrav på en effektiv driftskontrolloch myndighetskravenpå mätnoggrannhet,miljövänlighet ochdriftssäkerhet.Wayne Dresser упрощаетпроцесс заправки иприобретения покупок приэффективном согласованиипотребностей владельца АЗСдля оперативного управления идля соблюдения требованийгосударственных иметрологических служб, атакже уменьшения загрязненияокружающей среды иобеспечения безопасности.Headquarters3814 Jarrett WayAustin, TX 78728Phone: +1 512.388.8311Fax: +1 512.388.8302www.wayne.comWayne PignoneDeg Italia S.p.a.Via Giovanni Piantanida, 1250127 Florence ,ItalyPhone +39 055 3039 200Fax +39 055 3039 007Wayne BrazilEstrada do Timbo126-BonsucessoRio de Janeiro, BrazilPhone: +55-21-2598-7711Fax: +55-21-2598-7860Wayne China1221 Dong Lu RoadPudong, Shanghai 200135ChinaPhone: +8 21-5899-3976Fax: +8 21-5899-0974Wayne SwedenLimhamnsvägen 109Box 30049SE-200 61 Malmo SwedenPhone: +46 40 360500Fax: +46 40150381www.wayne.se