BOILERMATE BOILERMATE - Gledhill Spare Parts

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2.0 INSTALLATION2.1 SITE REQUIREMENTSThe appliance is designed to be installed in an airing/cylinder cupboard and therelevant minimum dimensions are provided in section 1.2 Technical Data.Because of the ease of installation we recommend that the cupboard constructionis completed and painted before installation of the appliance. The cupboard doorcan be fitted after installation.If the unit needs to be stored prior to installation it should be stored upright in adry environment and on a level base/floor.Installation and maintenance access is needed to the front of the appliance andabove the F & E cistern. See Technical Data section for further details.The minimum dimensions contained in section 1.2 Technical Data allow for thepassage/connection of pipes to the appliance from any direction as long as theappliance is installed on the installation base provided. If the installation base isnot used extra space may be needed to allow connection to the pipework and thewhole of the base area should be continuously supported on a material which willnot easily deteriorate if exposed to moisture.The floor of the cupboard needs to be level and even and capable of supportingthe weight of the appliance when full. Details of the weight when full is providedin section 1.2 Technical Data.An electrical supply must be available which iscorrectly earthed, polarized and in accordancewith the latest edition of the IEE requirementsfor electrical Installations BS 7671.The electrical mains supply needs to be230V/50Hz.Connection must be made using a double-polelinked isolator with a contact separation of3mm in both poles which is located within 1mof the appliance. The supply must only servethe appliance.The supply to the standard appliance shall befused at 3 amp.If the ‘Switch’ electrical emergency backupis being provided, the minimum breakingcapacity of the main isolation switch andcable sizes/lengths at 230V shall follow therecommendations in the table below.The appliance is designed to operate as quietly as practicable. However, some noise(from pumps etc) is inevitable in any heating system. This will be most noticeablein cupboards formed on bulkheads, or at the mid span of a suspended floor. In thesecases the situation can be improved by placing the appliance on a suitable sounddeadening material (i.e. carpet underlay or similar).Cupboard temperatures will normally be higher than in a conventional systemand the design of the cupboard and door will need to take this into account. Noventilation is normally required to the cupboard.A suitable location will be needed for the separate feed and expansion cistern.This will often be at high level in the cupboard housing the BoilerMate 2000. Thedimensions and clearances are provided in section 1.2 Technical Data. The locationwill need to provide a suitable route for the cold feed and expansion pipe as wellas the open safety vent pipe. The location will also need to provide a suitableroute and discharge position for the warning/overflow pipe and the ballvalve supplyfrom the mains cold water system.Nominalfull loadcurrentMin rating ofisolatingswitchCable sizeMax. recommendedcable run-based on9.2V drop and 0.4second disconnectiontime using a type1 or B breaker41.0 Amps 45 Amps 10 mm 2 49 metresRecommended circuitprotection device - based on0.4 second disconnectiontime45 A type 1 - MCB to BS 387145A type B circuit breaker to BS EN60898Electrical Supply requirements for BoilerMate 2000 with SwitchPage 18
2.0 INSTALLATION2.2 INSTALLATIONPreparation/placing the appliance inposition.Details of the recommended positions fortermination of the first fix pipework areprovided in section 1.2 Technical Data. Thepipework can be located or its positionchecked using the template provided witheach appliance. If these have been followedinstallation is very simple and much quickerthan any other system.The appliance is supplied shrink wrapped on atimber installation base. Carrying handles arealso provided in the back of the casing.HANDLINGWhen lifting the unit work with someone of similar buildand height if possible.Choose one person to call the signals.Lift from the hips at the same time, then raise the unit tothe desired level.Move smoothly in unison.A specific manual handling assessment is shown in Appendix Dat the rear of this manual.The feed and expansion cistern complete withballvalve, cold feed/expansion and overflow/warning fittings are provided in a separatebox. If flexible connections have been orderedthese will also be inside the feed and expansioncistern.The appliance should be handled carefully toavoid damage and the recommended methodis shown opposite. Before installation thesite requirements should be checked andconfirmed as acceptable. The plastic cover andprotective wrapping should be removed fromthe appliance the installation base (provided)placed in position.The appliance can then be lifted into positionin the cupboard on top of the base and thefront panel removed by unscrewing the 2screws and lifting the door up and out, readyfor connection of the pipework and electricalsupplies. The feed and expansion cisternsupport shall be installed ensuring that thebase is fully supported and the workinghead of the appliance is not exceeded andthe recommended access is provided formaintenance - see section 1.2 Technical Data.Note: Although the above guidance is providedany manual handling/lifting operations willneed to comply with the requirements ofthe Manual Handling Operations Regulationsissued by the H.S.E.Page 19The appliance can be moved using a sack truckon the rear face although care should be takenand the route should be even.In apartment buildings containing a numberof storeys we would recommend that theappliances are moved vertically in a mechanicallift.If it is proposed to use a crane expert adviceshould be obtained regarding the need forslings, lifting beams etc.<strong>BOILERMATE</strong> 2000
Page 1 and 2: BOILERMATE 2000DESIGN, INSTALLATION
Page 3 and 4: 1.0 DESIGN1.1 INTRODUCTIONThese ins
Page 5 and 6: 1.0 DESIGN1.2 TECHNICAL DATAWeightW
Page 7 and 8: *350mmMin maintenanceaccess to comp
Page 9 and 10: 1.0 DESIGN1.2 TECHNICAL DATAAWAITIN
Page 11 and 12: 1.0 DESIGN1.3 SYSTEM DETAILSHot and
Page 13 and 14: 1.0 DESIGN1.3 SYSTEM DETAILSPipe Si
Page 15 and 16: 1.0 DESIGN1.3 SYSTEM DETAILSHeating
Page 17: 1.0 DESIGN1.3 SYSTEM DETAILS‘Swit
Page 21 and 22: 2.0 INSTALLATION2.2 INSTALLATIONIt
Page 23 and 24: 2.0 INSTALLATION2.2 INSTALLATIONEle
Page 25 and 26: 2.0 INSTALLATION2.2 INSTALLATIONWIR
Page 27 and 28: 2.0 INSTALLATION2.3 COMMISSIONINGOp
Page 29 and 30: 2.0 INSTALLATION2.3 COMMISSIONINGNo
Page 31 and 32: 3.0 SERVICING3.1 ANNUAL SERVICINGNo
Page 33 and 34: 3.0 SERVICING1 2 3 45 6 7 891112/13
Page 35 and 36: 3.0 SERVICING P
Page 37 and 38: APPENDIX BMANIFOLDSManifold type: 1
Page 39 and 40: APPENDIX BThe size of the distribut
Page 41 and 42: APPENDIX DPage 41BOILERMATE 2000
Page 43 and 44: APPENDIX E
Page 45: Page 45BOILERMATE 2000

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