BOILERMATE BOILERMATE - Gledhill Spare Parts

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2.0 INSTALLATION2.3 COMMISSIONINGImportant Do’s and Don’ts1. DO check the incoming mains water pressure and flow rate are adequate.(The preferred range of mains pressure is 2-3bar).2. DO check that all connections are in accordance with the labelling on thethermal store.3. DO adjust the ballvalve so that the water level in the F & E cistern whenthe system is cold is correct and does not overflow when the whole of thesystem is at maximum temperature.4. DO make sure that there is adequate clearance above the F & Ecistern to service the ballvalve.5. DO ensure that the range rated appliances are set at the highest outputand the boiler thermostat is set to maximum for all boilers.6. DO ensure that the water level in the F & E cistern is at least 250mm abovethe highest point on the radiator circuit or the highest point of the system.7. DO insulate any exposed pipework in the BoilerMate cupboard.8. DO plumb the overflow/warning pipe in a 20mm internal diameter pipematerial which is suitable for use with a heating F & E cistern, in accordancewith BS 5449 (such as copper) and ensure it has a continuous fall anddischarges in a conspicuous external position.9. DO check the pump settingsa. The boiler pump should be set to give a temperature difference acrossthe boiler of 8°C or less.b. The heating pump should be set to give a temperature difference acrossthe flow and return of not more than 11°C.c. The hot water plate heat exchanger pump should be set at maximum.10. DO ensure that the bypass valve for the heating system (if fitted) is setcorrectly.11. DON’T use a combined feed and vent on BoilerMate installations.12. DON’T use a BoilerMate on a sealed primary i.e. closed system.13. DON’T use pipe smaller than 28mm between the boiler and theBoilerMate when the boiler rating exceeds 20kW (about 68,000 Btu/h).14. DON’T use dipped flow and return between the boiler and the BoilerMateunless the boiler is fitted with an overheat thermostat. If necessary checkwith the suppliers of the boiler.15. DON’T operate the ‘switch’ backup facility until the system is fully fitted, ventedand commissioned.16. DON’T place any clothing or other combustible materials against or on top ofthis appliance.Page 30
3.0 SERVICING3.1 ANNUAL SERVICINGNo annual servicing of the BoilerMate 2000is necessary.However, if required, the operation of thecontrols and a hot water performance test canbe carried out when servicing the boiler toprove the appliance is working satisfactorilyand within its specification.3.2 CHANGINGCOMPONENTSFree of charge replacements for any faultycomponents are available from Gledhill duringthe in-warranty period (normally 12 months).After this, spares can be obtained direct fromGledhill using the ‘Speed Spares’ service, orthrough any of the larger plumbers merchants/specialist heating spares suppliers.Help and advice is also available from theTechnical Helpline on 08449 310000.However, all components are readily accessibleand can be changed quickly and easily by theinstaller using common plumbing practice.If it is necessary to replace any of thepumps fitted to the appliance the pump head(motor pack) only should be removed asrecommended by Grundfos. Assuming it iswithin warranty this will be accepted by amerchant as being covered by the Grundfosnational service exchange agreement, as longas it is a complete pump i.e. alleged faultymotor pack and new base is left with themerchant. It is important when a pumphas been replaced to ensure that any air isadequately vented.Page 31BOILERMATE 2000
Page 1 and 2: BOILERMATE 2000DESIGN, INSTALLATION
Page 3 and 4: 1.0 DESIGN1.1 INTRODUCTIONThese ins
Page 5 and 6: 1.0 DESIGN1.2 TECHNICAL DATAWeightW
Page 7 and 8: *350mmMin maintenanceaccess to comp
Page 9 and 10: 1.0 DESIGN1.2 TECHNICAL DATAAWAITIN
Page 11 and 12: 1.0 DESIGN1.3 SYSTEM DETAILSHot and
Page 13 and 14: 1.0 DESIGN1.3 SYSTEM DETAILSPipe Si
Page 15 and 16: 1.0 DESIGN1.3 SYSTEM DETAILSHeating
Page 17 and 18: 1.0 DESIGN1.3 SYSTEM DETAILS‘Swit
Page 19 and 20: 2.0 INSTALLATION2.2 INSTALLATIONPre
Page 21 and 22: 2.0 INSTALLATION2.2 INSTALLATIONIt
Page 23 and 24: 2.0 INSTALLATION2.2 INSTALLATIONEle
Page 25 and 26: 2.0 INSTALLATION2.2 INSTALLATIONWIR
Page 27 and 28: 2.0 INSTALLATION2.3 COMMISSIONINGOp
Page 29: 2.0 INSTALLATION2.3 COMMISSIONINGNo
Page 33 and 34: 3.0 SERVICING1 2 3 45 6 7 891112/13
Page 35 and 36: 3.0 SERVICING P
Page 37 and 38: APPENDIX BMANIFOLDSManifold type: 1
Page 39 and 40: APPENDIX BThe size of the distribut
Page 41 and 42: APPENDIX DPage 41BOILERMATE 2000
Page 43 and 44: APPENDIX E
Page 45: Page 45BOILERMATE 2000

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