MODEL V2648XL, V2648 - MinnPar

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.,F. DECK EXTENSIONLift lockpin, at right side of deck, and push extensiondeck forward (or out). When fully extended,lockpin will automatically lock. To retract, liftlockpin and pull extension deck all the way backuntillockpinautomatically locksextension deck in place.CAUTIONDo not lower extension deck onpeople or any objects!G. 'REMOVABLE' UPPER CONTROLBOXUnsnap overcenter latch at bottom of upper controlbox and pull plug out of receptacle. Bend cable sothat plug faces down. Snap cover onto receptacleat bottom of box. Lift box and store it in a secureplace to prevent unauthorized use of theCONDOR®.III.MOVING FROM JOB-SITE TOJOB-SITEA. LOADING AND UNLOADINGAlthough this CONDOR® is somewhat smallcompared with larger construction equipment, itrequires the same care and attention in loading,transporting, and unloading. At no time should itssize,or weight be under estimated. Beforeloading or unloading, inspect the CONDOR® forany physical damage or defects.The means by which you load or unload theCONDOR® should be of sufficient strength towithstand its weight.MODELV2648V2648XLV2653V2653XLWEIGHT(#)44001bs.45001bs.46001bs.47001bs.WEIGHT(KG)1860kg1905 kg1950 kg1996 kgB. RAMP METHODEnsure that the ramp is sufficiently strong tosupport the weight of the CONDOR®.The ramp should be set, not steeper than thisCONDOR®'s rated gradeability, which for ModelV2648/531XL is 14 0 or 25%, or a rise ono inchesin a run of 10 feet.Before driving the CONDOR® on a ramp, lowerthe platform completely, test the drive/steercontrols and the brake system.CAUTIONSelect "low" drive speed,not "high" and not "creep".The front of the CONDOR® should be uphill,meaning: Drive forward uphill and reversedown.Keep CONDOR® in alignment with the rampduring loading and unloading procedures.C. FORKLIFT LOADING ANDUNLOADING METHODEnsure that the forklift has sufficient capacity tohandle the weight of this CONDOR®.(SEE III. A. )This CONDOR® can be lifted from the rear,using the forklift pockets provided.NOTE THAT THE CENTER OF GRAVITYIS 50 INCHES FROM THE END OF THECONDOR®.The CONDOR® should only be raised to a heightsufficient to clear any obstructions.Keep forklift travel to a minimum, carryCONDOR® as close as possible to the ground,and set it down gently.MANUtu. 92357-001JUNE 1997
• D.TRANSPORTINGThis CONDOR® can be easily transportedbetween job-sites if the following rules andprocedures are followed:Block all wheels to prevent forward and reversemotion.Tie down the CONDOR® with chains or cables,running them through the tie-down holes only. Donot tie down over the guardrails or entry steps.Always tum the power off at the lower controlstation.E. FREEWHEEL OPERATIONCAUTIONThis CONDOR® must be on firm, levelground when releasing the parking brakes.To put the CONDOR® into freewheel mode,use the brake release handles on the rear axle.One handle is on the front side of the axle andthe other is on the rear side of the axle. Tumeach release handle 90° and at the same time,slightly rotate it. The brakes are now released.(Released brakes will automatically reset thenext time forward or reverse drive is used,then will engage when drive is stopped.)Never exceed 5 mph when moving theCONDOR® in the freewheel mode.IV. STORAGEWhen you get out ofthe platform, leave it all theway down.CAUTIONNever park the CONDOR®with platform raised.MANUAL 92357..001JUNE 1997
Page 1 and 2: TIME CONDOR CorporationSELF-PROPELL
Page 3 and 4: iINTRODUCTIONThe primary purpose of
Page 5 and 6: iiiTABLE OF CONTENTSIN'TRODUCTION
Page 7 and 8: ... D. PLATFORM AND UPPERCONTROL ST
Page 9: ..LOWERCONTROLSREDEMERGENCY _____ t
Page 13 and 14: APPENDIX: DECALS ILLUSTRATION~,..0r
Page 15 and 16: APPENDIX: DECALS ILLUSTRATION1OPERA
Page 17 and 18: APPENDIX: DECALS ILLUSTRATION6UP$DO
Page 19 and 20: --.APPENDIX: DECALS ILLUSTRATION201
Page 21: TIME CONDOR CorporationSELF-PROPELL
Page 24 and 25: iiTIME CONDOR CorporationCONDOR® S
Page 26 and 27: Effectiye January 1, 1993WARRANTy P
Page 28 and 29: D. PROCESSING OF WARRANTY CLAIMDuri
Page 30 and 31: CONDOR® Model V2648/53XL. V2648/53
Page 32 and 33: .,SPECIFICATIONSSPECIFICATIONSV2648
Page 34 and 35: Serial Number Location •21The CON
Page 36 and 37: HYDRAULIC SYSTEM DESCRIPTION•The
Page 38 and 39: -----------------------------------
Page 40 and 41: PRESSURE ADJUSTMENT PROCEDURES•NO
Page 42 and 43: L6613Nflf7:OQ-LS£Z6 'IVilNVW!-"!",
Page 44 and 45: ELECTRICAL SYSTEM DESCRIPTIONThe fo
Page 46 and 47: UPPER CONTROL FUNCTIONS (cont'd)•
Page 48 and 49: MACHINE OPTIONS DESCRIPTIONThe foll
Page 50 and 51: L66I3Nill
Page 52 and 53: BATTERY SERVICEBATTERY SERVICING TO
Page 54 and 55: --The average state of charge of th
Page 56 and 57: DETERMINING CAUSES OF BATTERY FAILU
Page 58 and 59: FIGURE: YSA TTERY TESTING CHARTSTEP
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PREVENTIVE MAINTENANCEIn conjunctio
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PREVENTIVE MAINTENANCE INSPECTIONTh
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PREVENTIVENUUNTENANCEDAILY INSPECTI
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B. ARMSTACKVisual Inspection:Lift C
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PREVENTIVE MAINTENANCE50 HOUR INSPE
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HYDRAULIC FLUID SPECIFICATIONSFORCO
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TROUBLESHOOTING GUIDE115 VAC BATTER
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CAUTIONDO NOT charge batteries with
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Connect the black lead of the power
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SECTION 3 -AMMETER READS 30 AMPS FO
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•If the charger remains on longer
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APPENDIX ATIME CONDOR CorporationNO
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MANUAL 92357-002JUNE 1997•
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IMPORTANTYou are required by ANSIIS
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RESPONsmILITIES MANUALReprint from
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RESPONSIBILITIES MANUALtrainee.The
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RESPONSIBILITIES MANUALReprint from
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Page 96 and 97:
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RESPONSIBILITIES MANUAL(7) Electroc
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Figure 1 - Typical Examples of Equi
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INTRODUCTIONiThe primary purpose of
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CONDOR® MODEL V2648/S3 & V2648/S3X
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FIGURE B-Recommended Spare Parts Li
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TIME CONDOR CORPORATION PARTS DEPAR
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FIGURE 1: Final InStallation.ITEM P
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FIGURE 2: Decal Installation.ITEM P
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FIGURE3: Chassis Assembly -V26481XL
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~-------"'-~.......CALAVAR SERVICE.
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• FIGURE 4: Hose KitP2PlHYDRAULIC
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.FIGURE 5: Steer CylinderITEM PART
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• FIGURE 7: Hub Motor Assembly110
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• FIGURE 9: Belley Pan Assembly2
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• FIGURE 10: Motor & Pump Assembl
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--. - ~ 2 2PL27/8 ~ m(2.875 REF) [V
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A14FIGURE 11: Pump ASSembly.SECTION
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FIGURE 12: Motor 24VDC ASSembly.ITE
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FIGURE 13: Valve Insta1lation •CR
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FIGURE 13: Valve Assembly •ITEM P
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FIGURE 14: Charger 115V/60HZ-25N24V
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FIGURE 14: Charger 115V/25AMOd .•
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FIGURE 15: Wiring Installation - V2
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FIGURE 16: Box Assembly - Lower Con
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Page 151 and 152:
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FIGURE 17: Armstack ASSemblY.~IT~E~
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FIGURE 17: Armstack ASSembly.~IT~E=
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FIGURE 17: AnnstackAssemblyG~IT~E=M
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FIGURE 18: Platform InstallationGIT
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FIGURE 19: Upper Control Box ASSemb
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FIGURE 19: Upper Control Box ASSemb
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BILL OF MATERIALS INQUIRY Date: 07/
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• FIGURE 22: Motion Alarm (Option
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• FIGURE 24: Descend Alarm (Optio
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• FIGURE 26: Hour Meter (XL-Optio
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• FIGURE 28: Low-Voltage Warning
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TIME CONDOR CorporationSELF-PROPELL
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MODEL V2648XL, V2648 - MinnPar

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