MODEL V2648XL, V2648 - MinnPar

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PRESSURE ADJUSTMENT PROCEDURES•NOTES: All pressure adjustments are to be made with the pump motor running, and with the hydraulicfluid at operating temperature. Ensure that the tank is filled to its recommended level, and that thebatteries are fully charged. To simplify the adjustment procedure, install a pressure gauge at the "G 1 "port, and install another pressure gauge at the "G2" port, which are both located at the creep valve endof the main valve assembly. All relief valves adjust in the same manner: clockwise increases pressuresetting, and counterclockwise decreases pressure setting. All flow control cartridges adjust in the samemanner: clockwise decreases flow, and counterclockwise increases flow. Refer to FIG. 8 foradjustments.Drive Pressure Adjustment1. Chock both drive wheels to prevent them from spinning in the forward drive direction.2. With the drive speed selector in the low position, activate forward drive with the drive controller.3. While drive is activated, adjust "RVI" to 2700 psi while observing the gauge reading from the"GI" port.4. After setting, lock the adjustment screw with the jam nut.Higb Drive Pressure Adjustment1. Select high speed at upper control box.2. Observe the pressure reading at the "G 1 " port while climbing a grade, and note pressure readingat which the high drive shifts to low.3. Adjust the "SEQ" valve until the pressure reading is 1100 psi when high drive shifts to low.4. After setting, lock the adjustment screw with the jam nut.NOTE: The load control valves, "CB I " and "CB2", are factory set. If they are not functioning properly,they must be replaced; DO NOT ATTEMPT ADJUSTMENT.Lift PressurelDescent Speed Adjustment1. With pump running, and platform raised completely (cylinder bottomed out), observe thepressure reading on the gauge connected to the "G2" port. Adjust "RV2" to 2700 psi.2. Adjust "FCI" to obtain a 25-35 second descent from a fully raised position.MANUAL 92357-002JUNE 1997
To aid troubleshooting, some of the valves and cartridges are identical to others and can be swapped tohelp determine faulty components:l. "RV3" and "RV4" steer reliefs are identical with same pressure settings.2. "FCI" and "FC2" brake and descend flow control valves are identical while settings may differ.3. "CBI" and "CB2" are identical-- DO NOT ADJUST!4. "RVl" and "RV2" are identical with the same pressure settings.5. "CREEP" and "DECEL" solenoid cartridge valves are identical."G2" Gauge Port-tt-t---- (Reads Steer/Lift!High Drive Pressure)"G1" Gauge Port(Reads Drive OnlyPressure)"FC1" - Controls PlatformDescent Speed"RV2" Relief For Steer/Lift("G2" Gauge Port)"RV5" SecondaryLift ReliefCreep SpeedAdjustment"SEQ" (Sequence) ValveControls High Drive Shifting"RV1" Relief For Drive Only("G1" Gauge Port)"CB1" and "CB2" LoadControl Valves(DO NOT ADJUST)FIG. 8MANUAL 92357-002JUNEJ997
Page 1 and 2: TIME CONDOR CorporationSELF-PROPELL
Page 3 and 4: iINTRODUCTIONThe primary purpose of
Page 5 and 6: iiiTABLE OF CONTENTSIN'TRODUCTION
Page 7 and 8: ... D. PLATFORM AND UPPERCONTROL ST
Page 9 and 10: ..LOWERCONTROLSREDEMERGENCY _____ t
Page 11 and 12: • D.TRANSPORTINGThis CONDOR® can
Page 13 and 14: APPENDIX: DECALS ILLUSTRATION~,..0r
Page 15 and 16: APPENDIX: DECALS ILLUSTRATION1OPERA
Page 17 and 18: APPENDIX: DECALS ILLUSTRATION6UP$DO
Page 19 and 20: --.APPENDIX: DECALS ILLUSTRATION201
Page 21: TIME CONDOR CorporationSELF-PROPELL
Page 24 and 25: iiTIME CONDOR CorporationCONDOR® S
Page 26 and 27: Effectiye January 1, 1993WARRANTy P
Page 28 and 29: D. PROCESSING OF WARRANTY CLAIMDuri
Page 30 and 31: CONDOR® Model V2648/53XL. V2648/53
Page 32 and 33: .,SPECIFICATIONSSPECIFICATIONSV2648
Page 34 and 35: Serial Number Location •21The CON
Page 36 and 37: HYDRAULIC SYSTEM DESCRIPTION•The
Page 38 and 39: -----------------------------------
Page 42 and 43: L6613Nflf7:OQ-LS£Z6 'IVilNVW!-"!",
Page 44 and 45: ELECTRICAL SYSTEM DESCRIPTIONThe fo
Page 46 and 47: UPPER CONTROL FUNCTIONS (cont'd)•
Page 48 and 49: MACHINE OPTIONS DESCRIPTIONThe foll
Page 50 and 51: L66I3Nill
Page 52 and 53: BATTERY SERVICEBATTERY SERVICING TO
Page 54 and 55: --The average state of charge of th
Page 56 and 57: DETERMINING CAUSES OF BATTERY FAILU
Page 58 and 59: FIGURE: YSA TTERY TESTING CHARTSTEP
Page 60 and 61: PREVENTIVE MAINTENANCEIn conjunctio
Page 62 and 63: PREVENTIVE MAINTENANCE INSPECTIONTh
Page 64 and 65: PREVENTIVENUUNTENANCEDAILY INSPECTI
Page 66 and 67: B. ARMSTACKVisual Inspection:Lift C
Page 68 and 69: PREVENTIVE MAINTENANCE50 HOUR INSPE
Page 70 and 71: HYDRAULIC FLUID SPECIFICATIONSFORCO
Page 72 and 73: TROUBLESHOOTING GUIDE115 VAC BATTER
Page 74 and 75: CAUTIONDO NOT charge batteries with
Page 76 and 77: Connect the black lead of the power
Page 78 and 79: SECTION 3 -AMMETER READS 30 AMPS FO
Page 80 and 81: •If the charger remains on longer
Page 82 and 83: APPENDIX ATIME CONDOR CorporationNO
Page 84 and 85: MANUAL 92357-002JUNE 1997•
Page 86 and 87: IMPORTANTYou are required by ANSIIS
Page 88 and 89: RESPONsmILITIES MANUALReprint from
Page 90 and 91:
RESPONSIBILITIES MANUALtrainee.The
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RESPONSIBILITIES MANUALReprint from
Page 94 and 95:
Page 96 and 97:
Page 98 and 99:
RESPONSIBILITIES MANUAL(7) Electroc
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Figure 1 - Typical Examples of Equi
Page 102 and 103:
INTRODUCTIONiThe primary purpose of
Page 104 and 105:
CONDOR® MODEL V2648/S3 & V2648/S3X
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FIGURE B-Recommended Spare Parts Li
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TIME CONDOR CORPORATION PARTS DEPAR
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FIGURE 1: Final InStallation.ITEM P
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FIGURE 2: Decal Installation.ITEM P
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FIGURE3: Chassis Assembly -V26481XL
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~-------"'-~.......CALAVAR SERVICE.
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• FIGURE 4: Hose KitP2PlHYDRAULIC
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.FIGURE 5: Steer CylinderITEM PART
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• FIGURE 7: Hub Motor Assembly110
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• FIGURE 9: Belley Pan Assembly2
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• FIGURE 10: Motor & Pump Assembl
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--. - ~ 2 2PL27/8 ~ m(2.875 REF) [V
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A14FIGURE 11: Pump ASSembly.SECTION
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FIGURE 12: Motor 24VDC ASSembly.ITE
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FIGURE 13: Valve Insta1lation •CR
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FIGURE 13: Valve Assembly •ITEM P
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FIGURE 14: Charger 115V/60HZ-25N24V
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FIGURE 14: Charger 115V/25AMOd .•
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FIGURE 15: Wiring Installation - V2
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FIGURE 16: Box Assembly - Lower Con
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FIGURE 17: Armstack ASSemblY.~IT~E~
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FIGURE 17: Armstack ASSembly.~IT~E=
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FIGURE 17: AnnstackAssemblyG~IT~E=M
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FIGURE 18: Platform InstallationGIT
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FIGURE 19: Upper Control Box ASSemb
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FIGURE 19: Upper Control Box ASSemb
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BILL OF MATERIALS INQUIRY Date: 07/
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• FIGURE 22: Motion Alarm (Option
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• FIGURE 24: Descend Alarm (Optio
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• FIGURE 26: Hour Meter (XL-Optio
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• FIGURE 28: Low-Voltage Warning
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TIME CONDOR CorporationSELF-PROPELL
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MODEL V2648XL, V2648 - MinnPar

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