MODEL V2648XL, V2648 - MinnPar

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CONDOR® Model <strong>V2648</strong>/53XL. <strong>V2648</strong>/53MAINTENANCE MANUAL•TABLE OF CONTENTSINTRODUCTION ..................................................................................................................... iCONDOR® SERVICE INFORMATION .............................................................................. iiSELF-PROPELLED WARRANTY ........................................................................................ iiiTable of Contents ...................................................................................................................... 1Specifications ............................................................................................................................ 3Recommended Tool List ........................................................................................................... 4Serial Nwnber Location ............................................................................................................ 5Serial Nwnber To Model Designation ...................................................................................... 6Hydraulic System Description .................................................................................................. 7Pressure Adjustment Procedures ............................................................................................ 11Electrical System Description ................................................................................................. 15Machine Options Description ................................................................................................. 19Assembly Diagrams Section ................................................................................................... 23Battery Service ........................................................................................................................ 45Preventive Maintenance .......................................................................................................... 53Hydraulic Fluid Specifications ............................................................................................... 63Battery Charger Troubleshooting Guide ................................................................................ 65Bolt Torque Chart ................................................................................................................... 75MANUAL 92357-002lUNEl997
• NOTESMANUAL 923S7-OO2JUNE 1997
Page 1 and 2: TIME CONDOR CorporationSELF-PROPELL
Page 3 and 4: iINTRODUCTIONThe primary purpose of
Page 5 and 6: iiiTABLE OF CONTENTSIN'TRODUCTION
Page 7 and 8: ... D. PLATFORM AND UPPERCONTROL ST
Page 9 and 10: ..LOWERCONTROLSREDEMERGENCY _____ t
Page 11 and 12: • D.TRANSPORTINGThis CONDOR® can
Page 13 and 14: APPENDIX: DECALS ILLUSTRATION~,..0r
Page 15 and 16: APPENDIX: DECALS ILLUSTRATION1OPERA
Page 17 and 18: APPENDIX: DECALS ILLUSTRATION6UP$DO
Page 19 and 20: --.APPENDIX: DECALS ILLUSTRATION201
Page 21: TIME CONDOR CorporationSELF-PROPELL
Page 24 and 25: iiTIME CONDOR CorporationCONDOR® S
Page 26 and 27: Effectiye January 1, 1993WARRANTy P
Page 28 and 29: D. PROCESSING OF WARRANTY CLAIMDuri
Page 32 and 33: .,SPECIFICATIONSSPECIFICATIONSV2648
Page 34 and 35: Serial Number Location •21The CON
Page 36 and 37: HYDRAULIC SYSTEM DESCRIPTION•The
Page 38 and 39: -----------------------------------
Page 40 and 41: PRESSURE ADJUSTMENT PROCEDURES•NO
Page 42 and 43: L6613Nflf7:OQ-LS£Z6 'IVilNVW!-"!",
Page 44 and 45: ELECTRICAL SYSTEM DESCRIPTIONThe fo
Page 46 and 47: UPPER CONTROL FUNCTIONS (cont'd)•
Page 48 and 49: MACHINE OPTIONS DESCRIPTIONThe foll
Page 50 and 51: L66I3Nill
Page 52 and 53: BATTERY SERVICEBATTERY SERVICING TO
Page 54 and 55: --The average state of charge of th
Page 56 and 57: DETERMINING CAUSES OF BATTERY FAILU
Page 58 and 59: FIGURE: YSA TTERY TESTING CHARTSTEP
Page 60 and 61: PREVENTIVE MAINTENANCEIn conjunctio
Page 62 and 63: PREVENTIVE MAINTENANCE INSPECTIONTh
Page 64 and 65: PREVENTIVENUUNTENANCEDAILY INSPECTI
Page 66 and 67: B. ARMSTACKVisual Inspection:Lift C
Page 68 and 69: PREVENTIVE MAINTENANCE50 HOUR INSPE
Page 70 and 71: HYDRAULIC FLUID SPECIFICATIONSFORCO
Page 72 and 73: TROUBLESHOOTING GUIDE115 VAC BATTER
Page 74 and 75: CAUTIONDO NOT charge batteries with
Page 76 and 77: Connect the black lead of the power
Page 78 and 79: SECTION 3 -AMMETER READS 30 AMPS FO
Page 80 and 81:
•If the charger remains on longer
Page 82 and 83:
APPENDIX ATIME CONDOR CorporationNO
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MANUAL 92357-002JUNE 1997•
Page 86 and 87:
IMPORTANTYou are required by ANSIIS
Page 88 and 89:
RESPONsmILITIES MANUALReprint from
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RESPONSIBILITIES MANUALtrainee.The
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RESPONSIBILITIES MANUALReprint from
Page 94 and 95:
Page 96 and 97:
Page 98 and 99:
RESPONSIBILITIES MANUAL(7) Electroc
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Figure 1 - Typical Examples of Equi
Page 102 and 103:
INTRODUCTIONiThe primary purpose of
Page 104 and 105:
CONDOR® MODEL V2648/S3 & V2648/S3X
Page 106 and 107:
FIGURE B-Recommended Spare Parts Li
Page 108 and 109:
TIME CONDOR CORPORATION PARTS DEPAR
Page 110 and 111:
FIGURE 1: Final InStallation.ITEM P
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FIGURE 2: Decal Installation.ITEM P
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FIGURE3: Chassis Assembly -V26481XL
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~-------"'-~.......CALAVAR SERVICE.
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• FIGURE 4: Hose KitP2PlHYDRAULIC
Page 121 and 122:
.FIGURE 5: Steer CylinderITEM PART
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• FIGURE 7: Hub Motor Assembly110
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• FIGURE 9: Belley Pan Assembly2
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• FIGURE 10: Motor & Pump Assembl
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--. - ~ 2 2PL27/8 ~ m(2.875 REF) [V
Page 131 and 132:
A14FIGURE 11: Pump ASSembly.SECTION
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FIGURE 12: Motor 24VDC ASSembly.ITE
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FIGURE 13: Valve Insta1lation •CR
Page 137 and 138:
FIGURE 13: Valve Assembly •ITEM P
Page 139 and 140:
FIGURE 14: Charger 115V/60HZ-25N24V
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FIGURE 14: Charger 115V/25AMOd .•
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FIGURE 15: Wiring Installation - V2
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FIGURE 16: Box Assembly - Lower Con
Page 147 and 148:
Page 149 and 150:
Page 151 and 152:
Page 153 and 154:
FIGURE 17: Armstack ASSemblY.~IT~E~
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FIGURE 17: Armstack ASSembly.~IT~E=
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FIGURE 17: AnnstackAssemblyG~IT~E=M
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FIGURE 18: Platform InstallationGIT
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FIGURE 19: Upper Control Box ASSemb
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FIGURE 19: Upper Control Box ASSemb
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BILL OF MATERIALS INQUIRY Date: 07/
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• FIGURE 22: Motion Alarm (Option
Page 169 and 170:
• FIGURE 24: Descend Alarm (Optio
Page 171 and 172:
• FIGURE 26: Hour Meter (XL-Optio
Page 173 and 174:
• FIGURE 28: Low-Voltage Warning
Page 175 and 176:
TIME CONDOR CorporationSELF-PROPELL
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MODEL V2648XL, V2648 - MinnPar

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