Spun Yarn Systems - Rieter

Spun Yarn Systems 

. Company . . . . Presentation . . . . 2008 . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . 

. August . . 2008 

. . . . . . . . . . . . . . . . . . . . . .


Spinning Systems for your Success 

Company Presentation SYS August 2008 EB M-SYS 

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Production System from Bale to Yarn 

Blowroom and 

Carding 

Spinning 

Preparation 

Ring 

Spinning 

Rotor 

Spinning 


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SYS Production System 

Rieter Ring System 


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Rieter Rotor System with Process Shortening 


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A 11 UNIfloc – The High Flexible Bale Opener 

• Unique take-off roller with 

individually replaceable teeth 

• Effective take-off of small tufts 

for successful cleaning 

processes 

• Up to 130 bales per machine 

side and 4 assortments 


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B 71 / B 75 UNImix – Blending Machine 

• Efficient blending with the 

3-point blending process: 

• B 71 with blending performance 

of up to 800 kg/h 

• B 75 with blending performance 

of up to 1200 kg/h 


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C 60 Card – The Concept for Excellence 

• Innovative new carding concept 

with a working width of 1.5 m 

• Production up to 240 kg/h for rotor 

spinning applications 

• Up to 50 % more production on 

the same carding floor area 

• Efficient trash removal thanks to 

higher centrifugal forces 

• Modular machine design for 

• fast and easy maintenance 

• customized card configuration 

with 1 or 3 licker-in 


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RSB-D 40 - Drawing in Perfection 

• 1 100 m/min delivery speed, 

90 % practical efficiency, 

0.4 CV % (1m) at maximum 

speed 

• Self-adjusting autoleveller 

AUTOset 

• Rieter Quality Monitor RQM 

incl. thick place detection 

• Technological assistance 

with the expert system 

SLIVERprofessional 

• Proven automation with CANlink 


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RSB-D 40 - Drawing in Perfection 

• 1 100 m/min delivery speed, 

90 % practical efficiency, 

0.4 CV % (1m) at maximum 

speed 

• Self-adjusting autoleveller 

AUTOset 

• Rieter Quality Monitor RQM 

incl. thick place detection 

• Technological assistance 

with the expert system 

SLIVERprofessional 

• Proven automation with CANlink 


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SB-D 11 – Single-Head Drawframe without levelling 

• Best price-/ performance ratio 

• High productivity by max. 

1 100 m/min 

• High efficiency with 

• Automatic can changer for 

600 mm and 1 000 mm cans 

• Empty can feeding 

magazine 

with 1-2 cans 

• Pneumatically supported 

sliver insertion 


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Combing Preparation E 32 UNIlap / E 35 OMEGAlap 

• UNIlap E 32 for combing sets 

with an output up to 300 kg/h 

• OMEGAlap E 35 for combing sets with 

an output up to 520 kg/h 

• New winding principle with a 

revolutionary belt technology 

• Outstanding lap quality and uniformity 


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E 66, E 76 Combers - The Benchmark in Combing 

• 500 nips per minute (real) 

• E 66 - Production up to 

72 kg/h 

• E 76 - Production up to 

74 kg/h 

• Best yarn quality with up to 3% 

raw material savings 

• ROBOlap and SERVOlap for 

E 76 - Unique mill proven 

combing automation 


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E 25 SERVOlap– Lap transport system 

• Fully automatic lap transport 

system SERVOlap E 25 

• Transport of 8 laps at a time from 

UNIlap / OMEGAlap to comber. 

• Empty tubes are automatically 

transported back 


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F 35 Roving Frame - The Perfect Preparation for Ring Spinning 

• High efficiency due to only 

2 minutes doffing time 

• Low energy consumption with 

multi-motor drive system 

• Smooth and even running with 

tooth belt for flyer and spindle 

• Up to 160 spindles 


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G 35 Ring Spinning Machine - Experience in Quality and Flexibility 

• SERVOgrip - revolutionary 

doffing without underwinding 

• FLEXIstart – spinning start and 

spin-off in quarter sections by 

push button 

• INTERcool - 15% cost savings 

with integrated cooling system 

• Ri-Q-Draft - highest flexibility 

with drafts up to 80-fold 

• ISM – individual spindle 

monitoring 


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K 45 ComforSpin Machine - Competence in Compacting 

• Market leader in compact 

spinning 

• Perfect COM4 ® yarn structure 

for unrivalled comfort in wearing 

• Constant long-term yarn quality 

• Compacting unit with: 

• Wear-free suction drum 

• Controlled fiber guidance 

• High compacting efficiency 

• Adjustable clamping 

distance 


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ISM - Individual Spindle Monitoring 

• ISM improves quality and 

productivity of ring spinning 

machines G 35 and K 45 

• One sensor per each spindle 

• Status indication with LED: 

running spindle, slipper spindle, 

ends down 

• 3 level operator guide system: 

spindle, section and machine 

head 

• Data collection and analysis 

with SPIDERweb possible 


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R 40 Rotor Spinning Machine - Innovation in Automated Rotor Spinning 

• Superior yarn quality with the most 

advanced SC-R spinbox 

• Maximum productivity with up to 

500 spinning positions 

• Delivery speed up to 350 m/min and 

rotor speed up to 160’000 rpm 

• Unique AEROpiecing ® technology for 

ComfoRo ® yarn with invisible, 

yarn-like piecings 

• Extremely short cycle time for piecing 

and package change (< 25 s) 


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BT 923 – Benchmark in Semi-automated Rotor Spinning 

• C 120 spin box with optimal 

trash removal 

• Rotor speed up to 110’000 rpm 

and delivery up to 200 m/min 

• Up to 360 spinning units 

• 2 independent side drives and 

2 conveyor belts for more 

flexibility 

• Semiautomatic AMIspin ® 

piecing system and Qtop ® 

• Optional slub yarn device 


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Spinning Systems for your Success 


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Spun Yarn Systems – Systems for success 

System Supply - More than products 

Management 

system 

Technology 

system 

Support system 

Com4 ® 

ComfoRo ® 


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SYS Support System 

Service at your Doorstep 


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Spare Parts – for Permanent Production Quality 

• Spare parts, technology parts 

and wear parts for consistent 

yarn quality 

• Conversion and retrofit kits 

for upgrades of older 

generations of machines 

• Worldwide service network 

for short delivery periods 


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Rieter In-mill Training 

• Tailor made courses in 

customer spinning mills 

• Highly qualified instructors 

• Training with respect to mill 

specific demands 


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SYS Technology System 

Research from Fibre to Fabric 

Com4 ® 

ComfoRo ® 


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SYS Technology System 

Competitive Advantage with Rieter Yarns 

Com4 ® 

ComfoRo ® 


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SYS Technology System - Rieter Yarns 

Com4 ® 

• Market-leading compact yarn produced on the 

K 45 ComforSpin machine 

• Low hairiness, unmatched tenacity and elongation 

values 

• New Com4 ® applications: 

- Com4 ® core – compacted core-spun yarn 

- Com4 ® twin – compacted spin-twisted yarn 

- Com4 ® vario – compacted effect yarn 

- Com4 ® light – adapted compacting effect 

Com4 ® 


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SYS Technology System - Rieter Yarns 

ComfoRo ® 

• ComfoRo ® rotor yarn with unequalled yarn uniformity 

• Innovative AEROpiecing ® piecing technology on the 

robot of the R 40 for invisible, yarn-like piecings 

• Superior pilling resistance and high elasticity in the 

end products 

• Cooperation with ComfoRo ® partners in down stream 

processing (weaving, warping, knitting, finishing) 

ComfoRo ® 


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SYS Management System 

Engineering from Project to Production 

Feasibility studies Mill planning Project management 

- Simulation 

- Spinning schedule 

- Production costs 

- Layout 

- Automation 

- Infrastructure 

- Engineering 

- Coordination 

- Hand-over 


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Mill Automation from Bale to Yarn 


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SPIDERweb - The Mill Monitoring System 

• One single data system for mill 

monitoring from blowroom to 

spinning 

• Quick identification of weak 

points in production 

• Optimized selection of raw 

material blends on the basis 

of sound quality data 

• Long term database allows 

efficiency comparison of lots 

• Remote access to mill data with 

SPIDERweb 


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Spun Yarn Systems - Rieter

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