7.5 clutch release cover - harley-davidson-sweden.se

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HOMEFigure 7-31. Main Drive Gear Large Oil Seal Installer(Part No. HD-41496)Figure 7-33. Final Drive Sprocket Locking Tool(Part No. HD-41184)f2273x7xTransmissionSprocketTransmissionCaseRight Side ViewMain DriveGearMainshaftOil SealSpacerSleeveSprocketNutf1172a6xLockplateSprocketLocking Toolf1855x7xPivot Shaftf1856x7xQuad SealTransmissionSprocketLubricateContact SurfacesSocketScrewFigure 7-32. Install Transmission Sprocket ComponentsINSTALLATION1. Install new main drive gear bearing using the MAINDRIVE GEAR REMOVER/INSTALLER (Part No. HD-35316B). To prevent damage, always apply force to thebearing outer race during installation. Install a newretaining ring with the beveled side out and the 90°opening facing the rear. See inset of Figure 7-32. Installthe main drive gear in the transmission case using thespecial tool.2. Verify that the two locating dowels are in place on theright side of the transmission case. Hang a new gasketon the dowels. Inserting the mainshaft through the mainSprocketNutSprocketLocking ToolFigure 7-34. Install Final Drive Sprocket Locking Tooldrive gear, place the side door against the case. Tightenthe 5/16 inch mounting screws to 13-16 ft-lbs (18-22Nm). Tighten the 1/4 inch screw to 84-108 in-lbs (9-12Nm).7-24 2004 Touring: Transmission
HOME3. With the garter spring side out (toward the transmissioncase), place a new seal on lip of MAIN DRIVE GEARLARGE OIL SEAL INSTALLER (Part No. HD-41496).See Figure 7-31. Slide the tool over the mainshaft sothat it is positioned squarely over the bearing bore in thetransmission housing. Hand press the seal into the bore;a rubber mallet may be used to lightly tap the driver, ifnecessary. Install the quad seal. See Figure 7-32.4. Apply a small amount of the appropriate H-D transmissionlubricant to outside diameter of spacer sleeve.5. Install spacer sleeve on the main drive gear with chamferfacing inboard. Install the transmission sprocket.Install the belt on the sprocket as the sprocket isinstalled on the main drive gear.WrenchPilotFigure 7-35. Mainshaft Locknut Wrench/Pilot(Part No. HD-94660-37B )6. Install the sprocket nut. The procedure is based onwhether a new or used nut is being installed.CAUTIONExercise caution to avoid getting oil on the threads ofthe sprocket nut or the integrity of the lock patch may becompromised.New sprocket nut: smear a small quantity of cleanengine oil on the inside face of both the sprocket nut andthe sprocket. Limit the application to where the surfacesof the two parts contact each other. Install the sprocketnut until finger tight.NOTEThe transmission sprocket nut has left handed threads. Turnthe nut counterclockwise to install on the main drive gear.SprocketNutPilotf1857x7xUsed sprocket nut: apply Loctite 262 (red) to thethreads of the sprocket nut. Also smear a small quantityof Loctite or clean engine oil on the inside face of boththe sprocket nut and the sprocket. Limit the applicationto where the surfaces of the two parts contact eachother. Install the sprocket nut until finger tight.7. Lock transmission sprocket with FINAL DRIVESPROCKET LOCKING TOOL, Part No. HD-41184. SeeFigure 7-33. Insert handle of tool below pivot shaftinboard of bottom frame tube and attach to sprocket.Snug thumbscrew to lock position of tool on sprocket.See Figure 7-34.MainshaftLocknutWrenchf1858x7x8. Install pilot of MAINSHAFT LOCKNUT WRENCH (PartNo. HD-94660-37B) on threaded end of mainshaft. SeeFigure 7-35. Slide sleeve of locknut wrench over pilotand onto sprocket nut. Tighten sprocket nut to 60 ft-lbs(81 Nm). As the nut is tightened the handle of thesprocket locking tool rises to contact the pivot shaft,thereby preventing sprocket/mainshaft rotation. See Figure7-36.9. Scribe a straight line on the transmission sprocket nutcontinuing the line over onto the transmission sprocketas shown in Figure 7-37. Tighten the transmissionsprocket nut an additional 35° to 40°.TorqueWrenchFigure 7-36. Install Mainshaft Locknut Pilot/Wrenchand Torque Sprocket Nut10. Install lockplate over nut so that two diagonally oppositeholes align with two tapped holes in sprocket. To find thebest fit, lockplate can be rotated to a number of positionsand can be placed with either side facing sprocket.2004 Touring: Transmission 7-25
Page 1 and 2: HOMESPECIFICATIONS 7.1TRANSMISSION
Page 3 and 4: HOMETRANSMISSION POWER FLOW 7.2GENE
Page 5 and 6: HOMESHIFTER LINKAGE 7.3ADJUSTMENT84
Page 7 and 8: HOMEInnerRampRetainingRingCableFitt
Page 10 and 11: HOME7411b. Lubricate O-ring with cl
Page 12: HOMECLUTCH RELEASE COVER 7.5REMOVAL
Page 17: HOMEABRetaining RingCountershaft 5t
Page 20 and 21: HOMEf1103axx99512 11152025202418221
Page 22: HOMEMAIN DRIVE GEAR 7.7REMOVAL7970N
Page 27 and 28: HOMEd. Using the seal driver, hand
Page 29 and 30: HOME7968WasherRetainingRingSplinedS
Page 31 and 32: HOMEf1894x7x10. Install the primary

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