7.5 clutch release cover - harley-davidson-sweden.se

HOMESprocket Nutf1977x6xSeal ProtectorSleeveDriver45°TransmissionSprocket35°Scribe Lineon Nut and SprocketFigure 7-38. Main Drive Gear Seal Installer(Part No. HD-41405 )f1853x7xFigure 7-37. Tighten/Secure Sprocket NutOil Seal11. If holes in lockplate do not align with those in sprocket,tighten sprocket nut as necessary (up to the 45° maximum)until sprocket and lockplate holes are in alignment.See Figure 7-37.CAUTIONMaximum allowable tightening of sprocket nut is 45° ofcounterclockwise rotation after a torque of 60 ft-lbs (81Nm). Do not loosen sprocket nut when attempting toalign holes.Seal ProtectorSleeveFigure 7-39. Slide Protector Sleeve/Oil Seal on Mainshaft12. Insert two socket head screws through lockplate intosprocket holes. Tighten screws to 90-110 in-lbs.NOTEThe socket head screws have a thread locking compoundthat allows them to be reused up to three times. The fourthtime the screws are removed, replace with new screws (H-DPart No. 3594).13. Adjust the belt tension and complete installation of rearwheel. See Section 6.4 SECONDARY DRIVE BELTAND SPROCKETS, ADJUSTMENT, steps 6-10.SealDriverf1854x7x14. If the main drive gear oil seal was not installed with theneedle bearings (or if a faulty seal is discovered with themain drive gear installed in the transmission case), analternative method is provided using the MAIN DRIVEGEAR SEAL INSTALLER, HD-41405. See Figure 7-38.NOTEIf a serviceable seal is already installed, proceed to step 15.To install the oil seal with the main drive gear in thetransmission case, proceed as follows:a. Verify that the garter spring is in place on the lip ofthe oil seal.Figure 7-40. Install Oil Seal Using Driverb. Place the seal protector sleeve over the end of themainshaft. Lightly lubricate the protector sleeve andseal ID with clean transmission oil.c. Squarely seat the oil seal on the seal protectorsleeve with the garter spring facing the transmissioncase. See Figure 7-39.7-26 2004 Touring: Transmission