7.5 clutch release cover - harley-davidson-sweden.se

HOME3. With the garter spring side out (toward the transmissioncase), place a new seal on lip of MAIN DRIVE GEARLARGE OIL SEAL INSTALLER (Part No. HD-41496).See Figure 7-31. Slide the tool over the mainshaft sothat it is positioned squarely over the bearing bore in thetransmission housing. Hand press the seal into the bore;a rubber mallet may be used to lightly tap the driver, ifnecessary. Install the quad seal. See Figure 7-32.4. Apply a small amount of the appropriate H-D transmissionlubricant to outside diameter of spacer sleeve.5. Install spacer sleeve on the main drive gear with chamferfacing inboard. Install the transmission sprocket.Install the belt on the sprocket as the sprocket isinstalled on the main drive gear.WrenchPilotFigure 7-35. Mainshaft Locknut Wrench/Pilot(Part No. HD-94660-37B )6. Install the sprocket nut. The procedure is based onwhether a new or used nut is being installed.CAUTIONExercise caution to avoid getting oil on the threads ofthe sprocket nut or the integrity of the lock patch may becompromised.New sprocket nut: smear a small quantity of cleanengine oil on the inside face of both the sprocket nut andthe sprocket. Limit the application to where the surfacesof the two parts contact each other. Install the sprocketnut until finger tight.NOTEThe transmission sprocket nut has left handed threads. Turnthe nut counterclockwise to install on the main drive gear.SprocketNutPilotf1857x7xUsed sprocket nut: apply Loctite 262 (red) to thethreads of the sprocket nut. Also smear a small quantityof Loctite or clean engine oil on the inside face of boththe sprocket nut and the sprocket. Limit the applicationto where the surfaces of the two parts contact eachother. Install the sprocket nut until finger tight.7. Lock transmission sprocket with FINAL DRIVESPROCKET LOCKING TOOL, Part No. HD-41184. SeeFigure 7-33. Insert handle of tool below pivot shaftinboard of bottom frame tube and attach to sprocket.Snug thumbscrew to lock position of tool on sprocket.See Figure 7-34.MainshaftLocknutWrenchf1858x7x8. Install pilot of MAINSHAFT LOCKNUT WRENCH (PartNo. HD-94660-37B) on threaded end of mainshaft. SeeFigure 7-35. Slide sleeve of locknut wrench over pilotand onto sprocket nut. Tighten sprocket nut to 60 ft-lbs(81 Nm). As the nut is tightened the handle of thesprocket locking tool rises to contact the pivot shaft,thereby preventing sprocket/mainshaft rotation. See Figure7-36.9. Scribe a straight line on the transmission sprocket nutcontinuing the line over onto the transmission sprocketas shown in Figure 7-37. Tighten the transmissionsprocket nut an additional 35° to 40°.TorqueWrenchFigure 7-36. Install Mainshaft Locknut Pilot/Wrenchand Torque Sprocket Nut10. Install lockplate over nut so that two diagonally oppositeholes align with two tapped holes in sprocket. To find thebest fit, lockplate can be rotated to a number of positionsand can be placed with either side facing sprocket.2004 Touring: Transmission 7-25