7.5 clutch release cover - harley-davidson-sweden.se

HOME7968WasherRetainingRingSplinedShifter ShaftCenteringScrew7. Using a side cutters, cut and remove clamps on transmissionside of oil supply and return hoses. Pull hosesfrom fittings on transmission housing.8. Cut and remove clamp on transmission side of crankcasebreather hose. Pull hose from fitting on oil fillerspout.9. Remove four bolts (with flat washers) to free front oftransmission from rear of crankcase. Loosen andremove bolts in a crosswise pattern. Move transmissionrearward until two ring dowels in lower flange are free ofcrankcase.NOTEIf the main drive gear was not removed from the transmissioncase, then it may be removed at this time. See Section 7.7MAIN DRIVE GEAR, REMOVAL.Figure 7-42. Shifter Pawl Centering Screw10. Remove the transmission case from the right side of thevehicle.ShifterLever SpringShifterPawlSlotNOTEIf removal is difficult, remove the twelve socket head bolts toseparate the oil pan from the transmission case. For bestresults, use a long 3/16 inch ball hex socket driver. Holes inthe lower frame crossmember allow access to bolts whichwould not otherwise be accessible.CenteringSpring7967Figure 7-43. Shifter Pawl AssemblySplinedShifter ShaftOil Pan OnlyNOTEPerform the following procedure if only the oil pan must beremoved.1. See Figure 7-44. Remove both the engine oil and transmissionlubricant drain plugs from the oil pan. Drain thefluids into suitable containers.3. Remove rear wheel and rear swingarm. See Section2.20 REAR SWINGARM, REMOVAL.NOTEThe main drive gear and bearing may be removed with thetransmission case in the frame. See Section 7.7 MAINDRIVE GEAR, REMOVAL.711932f1677x3xLEFTSIDE4. Remove the socket screw from the shifter lever. Removethe lever from the splined end of the shifter shaft. Marksplines on shaft and lever as they are removed to assistin assembly. See Figure 7-42.5685. Using a T50 TORX drive head, turn the centering screwout until it clears the centering spring slot of the shifterpawl assembly. Remove the retaining ring and flatwasher from the splined end of the shifter shaft. See Figure7-43. Push on end of shaft to free shifter pawlassembly from transmission case.6. Remove two allen head socket screws to release oilhose cover. See Figure 7-41.RIGHTSIDE14TransmissionDrain PlugFigure 7-44. Oil Pan Torque Sequence1012Engine OilDrain Plug2004 Touring: Transmission 7-29