Hitachi ZX14-27 -3 - One Call Hire

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TRANSPORTINGMEMO 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MAINTENANCEProceduresIMPORTANT:Never adjust the setting of the engine and/or hydraulic components.Learn how to service your machine correctly. Follow thecorrect maintenance and inspection procedures shown in thismanual.Inspect machine daily before starting.• Check controls and instruments.• Check coolant, fuel and oil levels.• Check for leaks, kinked, frayed or damaged hoses andlines.• Walk around machine checking general appearance,noise, heat, etc.• Check for loose or missing parts.SA-435If there is any problem with your machine, repair it beforeoperating or contact your authorized dealer.IMPORTANT: • Use only recommended fuel andlubricants.• Use only genuine HITACHI parts. Failure todo so may result in serious injury or deathand/or machine breakdown.• Failure to use recommended fuel,lubricants, and genuine <strong>Hitachi</strong> parts willresult in loss of <strong>Hitachi</strong> product warranty.• Never adjust engine governor or hydraulicsystem relief valve.• Protect electrical parts from water andsteam.• Never disassemble electrical componentssuch as sensors, etc.7-1
Page 1 and 2:
ZX14-3 • ZX16-3 • ZX18-3 • ZX
Page 3:
INDEXEM1NC-EN3-1MACHINE NUMBERSSAFE
Page 6 and 7:
CONTENTSBREAK-IN ..................
Page 8 and 9:
CONTENTSMEMO ......................
Page 10 and 11:
MACHINE NUMBERSEngineTYPE:MFG. NO.:
Page 12 and 13:
MACHINE NUMBERSMEMO ...............
Page 14 and 15:
SAFETYFollow Safety Instructions•
Page 16 and 17:
SAFETYTidy Up Inside Operator’s S
Page 18 and 19:
SAFETYMove and Operate Machine Safe
Page 20 and 21:
Precautions for OperationsdWARNING:
Page 22 and 23:
SAFETYEquipment of OPG• In case t
Page 25 and 26:
SAFETYAvoid Injury from Rollaway Ac
Page 27 and 28:
SAFETYKeep Personnel Clear from Wor
Page 29 and 30:
SAFETYDig with Caution• Accidenta
Page 31 and 32:
SAFETYPark Machine Safely• Unless
Page 33 and 34:
SAFETYPractice Safe Maintenance•
Page 35 and 36:
SAFETYStay Clear of Moving Parts•
Page 37 and 38:
SAFETYReplace Rubber Hoses Periodic
Page 39 and 40:
Check Heat Shield Covers around Eng
Page 41 and 42:
SAFETYPrecautions for Welding and G
Page 43 and 44:
SAFETYHandle Chemical Products Safe
Page 45 and 46:
SAFETY SIGNSAll safety signs and th
Page 47 and 48:
SAFETY SIGNS• Stand clear of the
Page 49 and 50:
SAFETY SIGNSSS-1710• Serious inju
Page 51 and 52:
SAFETY SIGNS• Personal injury may
Page 53 and 54:
SAFETY SIGNSZX27-3SS3118030ROPS Cab
Page 55 and 56:
COMPONENTS NAMEComponents NameZX14-
Page 57 and 58:
Pedals, Levers and Monitor PanelOPE
Page 59 and 60:
OPERATOR'S STATIONKey Switch1- OFF
Page 61 and 62:
OPERATOR'S STATIONEngine Oil Pressu
Page 63 and 64:
OPERATOR'S STATIONRadio (ZX14-3, 16
Page 65 and 66:
OPERATOR'S STATIONRadio Operation1.
Page 67 and 68:
OPERATOR'S STATIONOpening/Closing C
Page 69 and 70:
Emergency Exit (ZX14-3, 16-3, 18-3
Page 71 and 72:
OPERATOR'S STATIONAdjusting Operato
Page 73 and 74:
OPERATOR'S STATIONSeat Belt21dWARNI
Page 75 and 76: Cab Door Release Lever (ZX14-3, 16-
Page 77 and 78: BREAK-INBreaking in New MachineIMPO
Page 79 and 80: Before Starting Engine1. Check that
Page 81 and 82: Starting in Cold Weather ZX14-3, 16
Page 83 and 84: Check Machine After Starting Engine
Page 85 and 86: OPERATING ENGINEStopping EngineStop
Page 87 and 88: DRIVING MACHINETravel LeversTravel
Page 89 and 90: DRIVING MACHINETravel Mode Switch (
Page 91 and 92: DRIVING MACHINETowing MachineIn cas
Page 93 and 94: Parking and Stopping on SlopesdWARN
Page 95 and 96: OPERATING MACHINEControl Lever (ISO
Page 97 and 98: Auxiliary PedalOPERATING MACHINEUse
Page 99 and 100: OPERATING MACHINEPrecautions for Bl
Page 101 and 102: Extending / Retracting Blade Width
Page 103 and 104: dBefore Starting Operation:OPERATIN
Page 105 and 106: OPERATING MACHINEOperating Backhoe
Page 107 and 108: OPERATING MACHINEAvoid Striking wit
Page 109 and 110: Precautions for Using Bucket HookdO
Page 111 and 112: OPERATING MACHINEUsing Rubber Crawl
Page 113 and 114: OPERATING MACHINEPipings for Breake
Page 115 and 116: OPERATING MACHINE3. Do not operate
Page 117 and 118: Precautions for Crusher OperationOP
Page 119 and 120: OPERATING MACHINEEmergency Boom Low
Page 121 and 122: TRANSPORTINGTransporting by RoadWhe
Page 123 and 124: Securing Machine to Trailer for Tra
Page 125: Lifting Machine with CranedTRANSPOR
Page 129 and 130: MAINTENANCEOpening/Closing Engine A
Page 131 and 132: Opening/Closing Right Side Covers (
Page 133 and 134: MAINTENANCEZX27-3Arm CylinderBoomWo
Page 135 and 136: MAINTENANCEMaintenance GuideA. Grea
Page 137 and 138: MAINTENANCEH. Electrical System (Se
Page 139 and 140: MAINTENANCEFuel OilIMPORTANT:Use on
Page 141 and 142: MAINTENANCEA. Greasing1Front Joint
Page 143 and 144: MAINTENANCE2.6 Swing cylinderSwing
Page 145 and 146: MAINTENANCE4Swing Bearing--- every
Page 147 and 148: MAINTENANCEB. Engine1Engine Oil---
Page 149 and 150: MAINTENANCE6. Remove oil filter (5)
Page 151 and 152: Change Gear Oil --- every 1000 hour
Page 153 and 154: MAINTENANCED. Hydraulic SystemdInsp
Page 155 and 156: MAINTENANCE2dDrain Hydraulic Oil Ta
Page 157 and 158: 5. Slowly loosen drain plug (2) on
Page 159 and 160: MAINTENANCE4Clean Suction Filter---
Page 161 and 162: MAINTENANCE6Replace Pilot Filter---
Page 163 and 164: 7dCheck Hoses and Lines--- daily---
Page 165 and 166: MAINTENANCELinesInterval(Hours)Dail
Page 167 and 168: Quick Coupler1. Connection Procedur
Page 169 and 170: MAINTENANCEfNOTE:When disconnecting
Page 171 and 172: MAINTENANCE1Check Water Separator--
Page 173 and 174: MAINTENANCE3Replace Fuel Filter---
Page 175 and 176: F. Air Cleaner1ddClean Air Cleaner
Page 177 and 178:
MAINTENANCEG. Cooling SystemfNOTE:W
Page 179 and 180:
MAINTENANCE1Check Coolant Level---
Page 181 and 182:
MAINTENANCEZX27-31. Loosen nut (2)
Page 183 and 184:
MAINTENANCE3. Remove the radiator c
Page 185 and 186:
MAINTENANCEH. Electrical SystemIMPO
Page 187 and 188:
Check Electrolyte Specific GravityM
Page 189 and 190:
MAINTENANCE2Replacing Fuses1. If an
Page 191 and 192:
MAINTENANCE3. Clean shank (6) surfa
Page 193 and 194:
MAINTENANCE3Adjust Track Sag (Rubbe
Page 195 and 196:
MAINTENANCE4Replace Rubber TrackdWA
Page 197 and 198:
MAINTENANCE5Check Track Sag (Steel
Page 199 and 200:
dConverting the TrackWARNING:• Co
Page 201 and 202:
MAINTENANCE6Clean Cab Floor (Cab Eq
Page 203 and 204:
13Check Tightening Torque of Bolts
Page 209 and 210:
MAINTENANCE UNDER SPECIAL ENVIRONME
Page 211 and 212:
STORAGEStoring Machine1. Thoroughly
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TROUBLESHOOTINGImpossible to Start
Page 215 and 216:
TROUBLESHOOTINGEngineProblem Cause
Page 217 and 218:
TROUBLESHOOTINGElectrical SystemPro
Page 219 and 220:
TROUBLESHOOTINGControl LeversProble
Page 221 and 222:
TROUBLESHOOTINGHydraulic SystemProb
Page 223 and 224:
SPECIFICATIONSSpecifications ZX14-3
Page 225 and 226:
Bucket Types and Applications ZX14-
Page 227 and 228:
SPECIFICATIONSWorking Ranges ZX16-3
Page 229 and 230:
SPECIFICATIONSSpecifications ZX18-3
Page 231 and 232:
Bucket Types and Applications ZX18-
Page 233 and 234:
SPECIFICATIONSWorking Ranges ZX27-3
Page 235 and 236:
Noise Level Results (2000/14/CE, ar
Page 237 and 238:
Ignition Block System (Optional)Pre
Page 239 and 240:
OPTIONAL ATTACHMENT AND DEVICENumer
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OPTIONAL ATTACHMENT AND DEVICEMetho
Page 243 and 244:
OPTIONAL ATTACHMENT AND DEVICEAlarm
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INDEXAAdjust Operator’s Seat.....
Page 247 and 248:
INDEXReplace Air Cleaner Element...
Page 249:
The EC Declaration of Conformity in
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Hitachi ZX14-27 -3 - One Call Hire

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