Hitachi ZX14-27 -3 - One Call Hire

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TROUBLESHOOTINGElectrical SystemProblem Cause SolutionNo Indicators in Gauge Panel Circuit boardSee your authorized dealer.OperateWiring harnessSee your authorized dealer.FuseReplace fuse.Indicator Light in Gauge Panel BulbReplace bulb.is InoperativeFuseReplace fuse.SenderDo sender check.Wiring harness failureSee your authorized dealer.Coolant Temperature Gauge FuseReplace fuse.Does Not WorkGaugeSee your authorized dealer.Gauge senderDo coolant temperature gauge sendercheck.Wiring harnessSee your authorized dealer.Fuel Gauge Does Not Work Fuse Replace fuse.GaugeSee your authorized dealer.Wiring harnessSee your authorized dealer.Mode SelectionProblem Cause SolutionFast/Slow Travel Speed Does Travel mode switchesSee your authorized dealer.Not FunctionSolenoid valve unitSee your authorized dealer.Damaged travel motorSee your authorized dealer.11-6
TROUBLESHOOTINGControl LeversProblem Cause SolutionMoves Hard Corroded joint See your authorized dealer.Worn out pusherSee your authorized dealer.Does Nothing Worn out pusher See your authorized dealer.Pilot valveSee your authorized dealer.Does Not Return to Neutral Pilot valve See your authorized dealer.Too Much Play Worn out pivot joint See your authorized dealer.Lever is Not Vertical In Neutral Pilot valve See your authorized dealer.Hydraulic SystemProblem Cause SolutionHydraulic Functions are Slow Low oil level Fill reservoir to full mark.Cold oilPush hydraulic warm up switch.Wrong oilDrain tank. Use correct oil.Engine speed too lowIncrease speed or see your authorizeddealer.Pilot circuitSee your authorized dealer.Worn pumpSee your authorized dealer.Restricted pump suction lineSee your authorized dealer.Hydraulic Oil Overheats Wrong oil Use correct oil.Air leak in pump suction lineSee your authorized dealer.Oil lines restrictedSee your authorized dealer.Low oil levelFill reservoir to full mark.Plugged filtersInstall new filters.Worn pumpSee your authorized dealer.Plugged radiator or oil coolerClean and straighten fins.Oil cooler bypassSee your authorized dealer.11-7
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ZX14-3 • ZX16-3 • ZX18-3 • ZX
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INDEXEM1NC-EN3-1MACHINE NUMBERSSAFE
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CONTENTSBREAK-IN ..................
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CONTENTSMEMO ......................
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MACHINE NUMBERSEngineTYPE:MFG. NO.:
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MACHINE NUMBERSMEMO ...............
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SAFETYFollow Safety Instructions•
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SAFETYTidy Up Inside Operator’s S
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SAFETYMove and Operate Machine Safe
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Precautions for OperationsdWARNING:
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SAFETYEquipment of OPG• In case t
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SAFETYAvoid Injury from Rollaway Ac
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SAFETYKeep Personnel Clear from Wor
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SAFETYDig with Caution• Accidenta
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SAFETYPark Machine Safely• Unless
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SAFETYPractice Safe Maintenance•
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SAFETYStay Clear of Moving Parts•
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SAFETYReplace Rubber Hoses Periodic
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Check Heat Shield Covers around Eng
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SAFETYPrecautions for Welding and G
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SAFETYHandle Chemical Products Safe
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SAFETY SIGNSAll safety signs and th
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SAFETY SIGNS• Stand clear of the
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SAFETY SIGNSSS-1710• Serious inju
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SAFETY SIGNS• Personal injury may
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SAFETY SIGNSZX27-3SS3118030ROPS Cab
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COMPONENTS NAMEComponents NameZX14-
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Pedals, Levers and Monitor PanelOPE
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OPERATOR'S STATIONKey Switch1- OFF
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OPERATOR'S STATIONEngine Oil Pressu
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OPERATOR'S STATIONRadio (ZX14-3, 16
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OPERATOR'S STATIONRadio Operation1.
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OPERATOR'S STATIONOpening/Closing C
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Emergency Exit (ZX14-3, 16-3, 18-3
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OPERATOR'S STATIONAdjusting Operato
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OPERATOR'S STATIONSeat Belt21dWARNI
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Cab Door Release Lever (ZX14-3, 16-
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BREAK-INBreaking in New MachineIMPO
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Before Starting Engine1. Check that
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Starting in Cold Weather ZX14-3, 16
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Check Machine After Starting Engine
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OPERATING ENGINEStopping EngineStop
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DRIVING MACHINETravel LeversTravel
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DRIVING MACHINETravel Mode Switch (
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DRIVING MACHINETowing MachineIn cas
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Parking and Stopping on SlopesdWARN
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OPERATING MACHINEControl Lever (ISO
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Auxiliary PedalOPERATING MACHINEUse
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OPERATING MACHINEPrecautions for Bl
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Extending / Retracting Blade Width
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dBefore Starting Operation:OPERATIN
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OPERATING MACHINEOperating Backhoe
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OPERATING MACHINEAvoid Striking wit
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Precautions for Using Bucket HookdO
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OPERATING MACHINEUsing Rubber Crawl
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OPERATING MACHINEPipings for Breake
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OPERATING MACHINE3. Do not operate
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Precautions for Crusher OperationOP
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OPERATING MACHINEEmergency Boom Low
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TRANSPORTINGTransporting by RoadWhe
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Securing Machine to Trailer for Tra
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Lifting Machine with CranedTRANSPOR
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MAINTENANCEProceduresIMPORTANT:Neve
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MAINTENANCEOpening/Closing Engine A
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Opening/Closing Right Side Covers (
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MAINTENANCEZX27-3Arm CylinderBoomWo
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MAINTENANCEMaintenance GuideA. Grea
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MAINTENANCEH. Electrical System (Se
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MAINTENANCEFuel OilIMPORTANT:Use on
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MAINTENANCEA. Greasing1Front Joint
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MAINTENANCE2.6 Swing cylinderSwing
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MAINTENANCE4Swing Bearing--- every
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MAINTENANCEB. Engine1Engine Oil---
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MAINTENANCE6. Remove oil filter (5)
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Change Gear Oil --- every 1000 hour
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MAINTENANCED. Hydraulic SystemdInsp
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MAINTENANCE2dDrain Hydraulic Oil Ta
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5. Slowly loosen drain plug (2) on
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MAINTENANCE4Clean Suction Filter---
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MAINTENANCE6Replace Pilot Filter---
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7dCheck Hoses and Lines--- daily---
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MAINTENANCELinesInterval(Hours)Dail
Page 167 and 168: Quick Coupler1. Connection Procedur
Page 169 and 170: MAINTENANCEfNOTE:When disconnecting
Page 171 and 172: MAINTENANCE1Check Water Separator--
Page 173 and 174: MAINTENANCE3Replace Fuel Filter---
Page 175 and 176: F. Air Cleaner1ddClean Air Cleaner
Page 177 and 178: MAINTENANCEG. Cooling SystemfNOTE:W
Page 179 and 180: MAINTENANCE1Check Coolant Level---
Page 181 and 182: MAINTENANCEZX27-31. Loosen nut (2)
Page 183 and 184: MAINTENANCE3. Remove the radiator c
Page 185 and 186: MAINTENANCEH. Electrical SystemIMPO
Page 187 and 188: Check Electrolyte Specific GravityM
Page 189 and 190: MAINTENANCE2Replacing Fuses1. If an
Page 191 and 192: MAINTENANCE3. Clean shank (6) surfa
Page 193 and 194: MAINTENANCE3Adjust Track Sag (Rubbe
Page 195 and 196: MAINTENANCE4Replace Rubber TrackdWA
Page 197 and 198: MAINTENANCE5Check Track Sag (Steel
Page 199 and 200: dConverting the TrackWARNING:• Co
Page 201 and 202: MAINTENANCE6Clean Cab Floor (Cab Eq
Page 203 and 204: 13Check Tightening Torque of Bolts
Page 209 and 210: MAINTENANCE UNDER SPECIAL ENVIRONME
Page 211 and 212: STORAGEStoring Machine1. Thoroughly
Page 213 and 214: TROUBLESHOOTINGImpossible to Start
Page 215 and 216: TROUBLESHOOTINGEngineProblem Cause
Page 217: TROUBLESHOOTINGElectrical SystemPro
Page 221 and 222: TROUBLESHOOTINGHydraulic SystemProb
Page 223 and 224: SPECIFICATIONSSpecifications ZX14-3
Page 225 and 226: Bucket Types and Applications ZX14-
Page 227 and 228: SPECIFICATIONSWorking Ranges ZX16-3
Page 229 and 230: SPECIFICATIONSSpecifications ZX18-3
Page 231 and 232: Bucket Types and Applications ZX18-
Page 233 and 234: SPECIFICATIONSWorking Ranges ZX27-3
Page 235 and 236: Noise Level Results (2000/14/CE, ar
Page 237 and 238: Ignition Block System (Optional)Pre
Page 239 and 240: OPTIONAL ATTACHMENT AND DEVICENumer
Page 241 and 242: OPTIONAL ATTACHMENT AND DEVICEMetho
Page 243 and 244: OPTIONAL ATTACHMENT AND DEVICEAlarm
Page 245 and 246: INDEXAAdjust Operator’s Seat.....
Page 247 and 248: INDEXReplace Air Cleaner Element...
Page 249: The EC Declaration of Conformity in
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Hitachi ZX14-27 -3 - One Call Hire

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