Hitachi ZX14-27 -3 - One Call Hire

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MAINTENANCE4dCheck Fuel Hoses--- daily--- every 250 hoursWARNING:• Escaping fuel may cause fire. Check for kinkedhoses, or hoses that rub against each other and/orcome into contact with other components, and anyoil leaks.• Repair or replace any loose or damaged hoses.• Never install accurately bent or damaged hoses.Check hoses for oil leaks and/or damage while referring tothe following tables. If any abnormality is found, repair it asinstructed in the remedy column.HosesInterval (Hours) Check Point Abnormality RemedyDailyHose fittingsSoutache braidHose surfaceLeak (1)Rubbed marks (2)Crack (2)Retighten or replaceReplaceReplaceEvery 250 hours Soutache braidHose surfaceHose fittingsCrack (3)Crack (4)ReplaceReplaceHoseAcute bend (5)Collapse (6)ReplaceReplace121M137-07-0033Hose ends and fittingsCorrosion (7)Replace45M137-07-004M137-07-00567M137-07-0067-48
F. Air Cleaner1ddClean Air Cleaner Element--- every 250 hoursReplace Air Cleaner Element--- after cleaning 6 times or 1 yearClean and replace air cleaner element.<strong>ZX14</strong>-3, 16-3, 18-3MAINTENANCE1. Before servicing element (1), be sure to stop the engine.CAUTION: Be sure to wear safety glasses or gogglesbefore removing cover (3).2. Loosen two clamps (2) to remove cover (3) and element(1).CAUTION: Wear safety glasses or goggles when usingcompressed air pressure [less than 0.2 MPa (2 kgf/cm², 29 psi)].IMPORTANT: • Clean cover (3) to prevent dirt or waterfrom entering the air cleaner suction port.If water enters the air cleaner suction port,damage to the engine may result.• When cleaning, do not hit element (1) orforce the element to collide against otherobject.4 221 5M555-07-02333. Clean element (3) by blowing compressed air pressure[less than 0.2 MPa (2 kgf/cm², 29 psi)] from the inside ofthe element. After cleaning, be sure to check element (1)for damage. If any damage is found, replace the elementwith a new one.4. When installing cover (3), position the cover so that valve(4) faces downward. Then, tighten the cover with clamps(2) in the specified position.4M1NC-00-0097-49
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ZX14-3 • ZX16-3 • ZX18-3 • ZX
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INDEXEM1NC-EN3-1MACHINE NUMBERSSAFE
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CONTENTSBREAK-IN ..................
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CONTENTSMEMO ......................
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MACHINE NUMBERSEngineTYPE:MFG. NO.:
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MACHINE NUMBERSMEMO ...............
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SAFETYFollow Safety Instructions•
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SAFETYTidy Up Inside Operator’s S
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SAFETYMove and Operate Machine Safe
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Precautions for OperationsdWARNING:
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SAFETYEquipment of OPG• In case t
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SAFETYAvoid Injury from Rollaway Ac
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SAFETYKeep Personnel Clear from Wor
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SAFETYDig with Caution• Accidenta
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SAFETYPark Machine Safely• Unless
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SAFETYPractice Safe Maintenance•
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SAFETYStay Clear of Moving Parts•
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SAFETYReplace Rubber Hoses Periodic
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Check Heat Shield Covers around Eng
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SAFETYPrecautions for Welding and G
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SAFETYHandle Chemical Products Safe
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SAFETY SIGNSAll safety signs and th
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SAFETY SIGNS• Stand clear of the
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SAFETY SIGNSSS-1710• Serious inju
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SAFETY SIGNS• Personal injury may
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SAFETY SIGNSZX27-3SS3118030ROPS Cab
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COMPONENTS NAMEComponents NameZX14-
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Pedals, Levers and Monitor PanelOPE
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OPERATOR'S STATIONKey Switch1- OFF
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OPERATOR'S STATIONEngine Oil Pressu
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OPERATOR'S STATIONRadio (ZX14-3, 16
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OPERATOR'S STATIONRadio Operation1.
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OPERATOR'S STATIONOpening/Closing C
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Emergency Exit (ZX14-3, 16-3, 18-3
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OPERATOR'S STATIONAdjusting Operato
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OPERATOR'S STATIONSeat Belt21dWARNI
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Cab Door Release Lever (ZX14-3, 16-
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BREAK-INBreaking in New MachineIMPO
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Before Starting Engine1. Check that
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Starting in Cold Weather ZX14-3, 16
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Check Machine After Starting Engine
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OPERATING ENGINEStopping EngineStop
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DRIVING MACHINETravel LeversTravel
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DRIVING MACHINETravel Mode Switch (
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DRIVING MACHINETowing MachineIn cas
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Parking and Stopping on SlopesdWARN
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OPERATING MACHINEControl Lever (ISO
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Auxiliary PedalOPERATING MACHINEUse
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OPERATING MACHINEPrecautions for Bl
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Extending / Retracting Blade Width
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dBefore Starting Operation:OPERATIN
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OPERATING MACHINEOperating Backhoe
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OPERATING MACHINEAvoid Striking wit
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Precautions for Using Bucket HookdO
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OPERATING MACHINEUsing Rubber Crawl
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OPERATING MACHINEPipings for Breake
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OPERATING MACHINE3. Do not operate
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Precautions for Crusher OperationOP
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OPERATING MACHINEEmergency Boom Low
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TRANSPORTINGTransporting by RoadWhe
Page 123 and 124: Securing Machine to Trailer for Tra
Page 125 and 126: Lifting Machine with CranedTRANSPOR
Page 127 and 128: MAINTENANCEProceduresIMPORTANT:Neve
Page 129 and 130: MAINTENANCEOpening/Closing Engine A
Page 131 and 132: Opening/Closing Right Side Covers (
Page 133 and 134: MAINTENANCEZX27-3Arm CylinderBoomWo
Page 135 and 136: MAINTENANCEMaintenance GuideA. Grea
Page 137 and 138: MAINTENANCEH. Electrical System (Se
Page 139 and 140: MAINTENANCEFuel OilIMPORTANT:Use on
Page 141 and 142: MAINTENANCEA. Greasing1Front Joint
Page 143 and 144: MAINTENANCE2.6 Swing cylinderSwing
Page 145 and 146: MAINTENANCE4Swing Bearing--- every
Page 147 and 148: MAINTENANCEB. Engine1Engine Oil---
Page 149 and 150: MAINTENANCE6. Remove oil filter (5)
Page 151 and 152: Change Gear Oil --- every 1000 hour
Page 153 and 154: MAINTENANCED. Hydraulic SystemdInsp
Page 155 and 156: MAINTENANCE2dDrain Hydraulic Oil Ta
Page 157 and 158: 5. Slowly loosen drain plug (2) on
Page 159 and 160: MAINTENANCE4Clean Suction Filter---
Page 161 and 162: MAINTENANCE6Replace Pilot Filter---
Page 163 and 164: 7dCheck Hoses and Lines--- daily---
Page 165 and 166: MAINTENANCELinesInterval(Hours)Dail
Page 167 and 168: Quick Coupler1. Connection Procedur
Page 169 and 170: MAINTENANCEfNOTE:When disconnecting
Page 171 and 172: MAINTENANCE1Check Water Separator--
Page 173: MAINTENANCE3Replace Fuel Filter---
Page 177 and 178: MAINTENANCEG. Cooling SystemfNOTE:W
Page 179 and 180: MAINTENANCE1Check Coolant Level---
Page 181 and 182: MAINTENANCEZX27-31. Loosen nut (2)
Page 183 and 184: MAINTENANCE3. Remove the radiator c
Page 185 and 186: MAINTENANCEH. Electrical SystemIMPO
Page 187 and 188: Check Electrolyte Specific GravityM
Page 189 and 190: MAINTENANCE2Replacing Fuses1. If an
Page 191 and 192: MAINTENANCE3. Clean shank (6) surfa
Page 193 and 194: MAINTENANCE3Adjust Track Sag (Rubbe
Page 195 and 196: MAINTENANCE4Replace Rubber TrackdWA
Page 197 and 198: MAINTENANCE5Check Track Sag (Steel
Page 199 and 200: dConverting the TrackWARNING:• Co
Page 201 and 202: MAINTENANCE6Clean Cab Floor (Cab Eq
Page 203 and 204: 13Check Tightening Torque of Bolts
Page 209 and 210: MAINTENANCE UNDER SPECIAL ENVIRONME
Page 211 and 212: STORAGEStoring Machine1. Thoroughly
Page 213 and 214: TROUBLESHOOTINGImpossible to Start
Page 215 and 216: TROUBLESHOOTINGEngineProblem Cause
Page 217 and 218: TROUBLESHOOTINGElectrical SystemPro
Page 219 and 220: TROUBLESHOOTINGControl LeversProble
Page 221 and 222: TROUBLESHOOTINGHydraulic SystemProb
Page 223 and 224: SPECIFICATIONSSpecifications ZX14-3
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Bucket Types and Applications ZX14-
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SPECIFICATIONSWorking Ranges ZX16-3
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SPECIFICATIONSSpecifications ZX18-3
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Bucket Types and Applications ZX18-
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SPECIFICATIONSWorking Ranges ZX27-3
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Noise Level Results (2000/14/CE, ar
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Ignition Block System (Optional)Pre
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OPTIONAL ATTACHMENT AND DEVICENumer
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OPTIONAL ATTACHMENT AND DEVICEMetho
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OPTIONAL ATTACHMENT AND DEVICEAlarm
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INDEXAAdjust Operator’s Seat.....
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INDEXReplace Air Cleaner Element...
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The EC Declaration of Conformity in
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Hitachi ZX14-27 -3 - One Call Hire

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