CHIEF FINANCIAL OFFICER’S REVIEWThe main drivers influencing the period’s results are tabled below.Key Drivers <strong>2006</strong> 2005 2005 2004 VariancePeriod months 12 <strong>Annual</strong>ised 9 12 <strong>2006</strong>/2005Exchange Rate – R/$ average 6,37 6,17 6,17 6,83 0,20 3%Revenue – R'm 2 574 1 806 1 354 2 051 769 43%Volume – Sales– Phosphoric Acid (P 2O 5) – 000’ tons 581 437 328 435 144 33%– Granular – 000’ tons 177 173 130 296 4 2%– Phosphate Rock – 000’ tons 2 605 2 575 1 931 3 016 30 1%Volume – Production– P 2O 5– 000’ tons 626 541 406 575 85 16%– Phosphate Rock – 000’ tons 2 528 2 791 2 093 2 642 (263) (9)%Prices – Sales (average)– P 2O 5– CFR Price – $/t 440 399 399 356 41 10%– Phosphate Rock – FOR Price – $/t 59 54 54 43,3 5 9%Prices – Raw material cost– Sulphur – delivered – Price – $/t 85 86 86 80 (1) (1)%We use ourphosphate rockto producephosphoric acid.REVENUEGroup revenue increased by R768m or 43% fromR1,806m (annualised) in 2005 to R2574m in<strong>2006</strong>. The major contributors to the change inrevenue were:• The 3% weakening of the South African Randagainst the US Dollar (US$) from an averageof R6.17/$ during 2005 to R6.37/$ during<strong>2006</strong>. The positive impact of this change onrevenue exceeds R80m.• The selling prices for both phosphate rock andphosphoric acid are determined in the worldmarket in US Dollar terms. Approximately75% of revenue is derived from exports andmore than 95% of total revenue is based ondollar denominated prices.• Sales volume of phosphoric acid increased by33% from 437k tons (annualised) to 581ktons. All phosphoric sales are exported, mainlyto India. The positive impact of this additionalvolume on revenue has been R366m.• The average CFR price of phosphoric acidincreased by $46/t or 12% from $399/tduring the year to March 2005 to an averageof $440/t ($445/t at year end). The positiveimpact of this price variance has been R152m.• Sales volumes of granular fertiliser increased by2% from 173k tons (annualised) to 177k tons.The positive impact of this on revenue has beenR48m from both price and volume increase.• Phosphate rock sales increased marginally by1% from 2575k (annualised) tons to 2605ktons. More than 75% of the sales are exportedor sold to our Richards Bay plant with thebalance being sold to the local market.• The average FOR price of phosphate rockincreased by 9% from $54/t to $59/t.TOLLING ARRANGEMENT WITH SASOLNITRO• The tolling agreement came into effect as from1 September 2005 whereby <strong>Foskor</strong> suppliesthe raw materials to Sasol Nitro and sells thefinished goods to the local market. For thisservice, <strong>Foskor</strong> pays Sasol Nitro a monthlyfixed fee as well as variable charges per productproduced.• The production outputs from Sasol Tollinghas been 113k tons of phosphoric acid, whichincluded 27k tons used to produce def acid.• Sales volumes of phosphoric acid were 82k tonsand 26k tons of def acid. Sulphuric acid salesamounted to 59k tons. All sales were made inthe local market.• The revenue generated from Sasol Tolling salesamounted to R320m.PRODUCTION• Production of phosphoric acid increased by 85ktons or 16%, from 541k tons (annualised) to626k tons. This improvement was achieved withthe assistance from staff seconded to <strong>Foskor</strong>as per the Business Assistance Agreement(BAA) between <strong>Foskor</strong> and CoromandelFertilisers Limited (CFL) of India. Productionof granulation increased by 29k tons or 18%,from 161k tons (annualised) to 190k tons.• Production of phosphate rock declined by 9%or 263k tons, from 2791k tons (annualised) to2528k tons. The major reasons for this declineare that <strong>Foskor</strong>ite ore reserves are diminishingrapidly and come to its end in about three yearstime; most of the higher quality ore has alreadybeen processed. Declining grades on the one<strong>Foskor</strong>ite stream and operational challenges(mineralogical) on the other <strong>Foskor</strong>ite streamhave resulted in lower product output. In10
addition, maintenance problems on ExtensionEight, including a fan bearing failure, reducedthe product output.OPERATING PROFITThe Group achieved a major turnaround inprofitability of R456m – from an operating lossof R420m in 2005 to an operating profit of R36mfor the current year. Before taking into accountthe impairment of R300m in the previous year,the operating profit improved by R156m.The major contributors to the year on year changeinclude:• The weakening of the Rand against the US$resulted in an additional operating profit ofcirca R50m.• The increase in production of phosphoric acidin Richard Bay resulted in an increase in profitof circa R48m.• Increase in sales prices of phosphoric acid of10% from $399/t to an average of $440/tand the increase in local phosphate rock pricesfrom $54/t to $59/t, better efficiencies and thecurtailment in the increase in Rand based costshave assisted in the turnaround.• While the breakeven for the Group was morethan R8/$ two years ago, it has reduced tocirca R6/$.• The effect of changes in the exchangerate is material for the Group. At currentproduction levels and cost structures theeffect of a R1 change in the exchange rate(from say R6/$ to R7/$) has a R250m effectat the operating profit level.• The post retirement medical aid liabilityincreased by R65m, from R136m in theprevious year to R201m during the currentyear. This increase is partly due to a catch-up.• Distribution cost increased by 25% or R111m,from R428m annualised (R321m for 9 months)to R533m. The major part of the increase relatesto the export of phosphoric acid from RichardsBay to India, which increased with 37% orR77m from R204m, (annualised from R153mfor nine months), to R281m. The Dollar ratepaid on exports for the current year on averageamounted to $74.79 as compared to last year’saverage of $68.22. Most of the shipments in thecurrent year were shipped to the east coast; theDollar cost per ton is on average $10 more thanthe west coast.IMPAIRMENTThe balance sheet values of <strong>Foskor</strong>’s assets havebeen assessed in accordance with InternationalAccounting Standards (IAS) 36 (AC128) onImpairment of Assets, which requires that eachoperating unit, as well as the Group as a whole, bemeasured. Unlike the previous year, in which theRichards Bay plant was impaired with R300m, noadditional or reversal of impairment is requiredas at year end.ADOPTING OF INTERNATIONAL REPORTINGSTANDARDS (IFRS)In respect of property, plant and equipment(PPE) the company has elected to use the fairvalue exemption allowed under IFRS, deemingthe depreciated cost of an asset to be its fairvalue. A revaluation carried out by independentvaluators indicated that the fair values exceed thenet carrying values as follows:• the Phalaborwa plant’s fair value exceeds thecarrying value of R738m by almost R500m;and• the Richards Bay plant’s fair value exceeds thecarrying value of R842m, after the previousyear’s impairment of R300m, by just overR200m.A full impairment test was performed, the resultof which was to then impair the said R700mexcess in full, to arrive at a more acceptablecarrying value currently disclosed in the <strong>Annual</strong>Financial Statements.By not adjusting for the excess value of justover R700m and after revisiting the residualvalues and the remaining useful lives of assets,the depreciation charge had to be reduced. Thecharge for the previous nine month period had tobe reduced by R44m, from R115m to R71m. Thecharge for the current year amounts to R94mand is R59m lower than the R153m, based onthe previous accounting policy.WORKING CAPITALA negative cash flow resulting from workingcapital outflow amounted to R86m. The majorcontributors are:• A negative contribution of R140.6m fromreceivables, which increased from R444.3m in2005 to R584.9m in <strong>2006</strong>. The major reasonfor this relates to additional debtors amountingto R144m as a result of the Sasol Nitro tollingagreement.• A negative contribution of R58.6m frominventory, which increased from R470.4m toR529m due to:– Inventory relating to the tolling arrangementwith Sasol Nitro amounting to R49m.– Logistical constraints relating to thetransport of rock from Phalaborwa toRichards Bay and limited storage facilitiesat Richards Bay had a negative impact onsupplying rock to the Richards Bay plantand the export of rock. Phosphate rockamounting to 44k tons had to be importedto satisfy the demand for rock at theRichards Bay plant. Phosphate rock stocklevels decreased marginally from 399ktons in March 2005 to 365k tons in March<strong>2006</strong> against a target of 200k tons.– The rock inventory at Richards Baydecreased from 27.2k tons to 1.4k tons.– Sulphur inventory decreased from 25.6k tonsto 10.5k tons.– Phosphoric acid inventory decreased by14.4k tons, from 56.7k tons to 42.3k tons.– Granular inventory increased by 6k tons,from 20k tons to 26k tons.• A positive impact from accounts payable andprovisions, which increased by R84.3m andR28.9m respectively.FREE CASH FLOWThe free cash flow (defined as the net of cash flowfrom operating activities and net cash used ininvesting activities) amounts to R95.1m. This wasthe first positive free cash flow over at least theprior 10 years. (Also refer to Five-Year Reviewat the back of the notes to the <strong>Annual</strong> FinancialStatements.)CAPITAL AND RELATED EXPENDITURECapital expenditure incurred by the Group duringthe period amounted to R105m (nine months2005: R133m or R92m before capitalisingfinance lease of R41.5m due to early adoption ofIFRIC4).The capital expenditure approximates to 68%of the depreciation of R153m before the IFRSadjustment referred to above, or 110% of thedepreciation of R95m after the IFRS adjustment.Repairs and maintenance of R258m are on a parwith those of previous years: i.e. R185m for thenine month period ending March 2005, R265mduring 2004 and R250m during 2003.FINANCING STRUCTURE OF THE GROUPThe Group had a positive bank balance of R427m(2005: R335m) at year end with no InterestBearing Debt.The R1 450m loan from the Industrial DevelopmentCorporation (IDC) is:• Subordinated in favour of all other loans andcreditors;• Non-interest-bearing; and• Fixed, with no repayment terms.Unutilised interest bearing facilities at year endamounted to R328m.11