1900 Series - Maintenance Manual

XIII. Setting and Testing (Contd.)Table 15: Set Pressure Multipliers for ColdDifferential Set Pressure at Ambient TemperatureOperating Temp.Operating Temp.0MultiplierF 0C 0F 0CMultiplier250 120 1.003 900 498 1.044300 149 1.006 950 510 1.047350 177 1.009 1000 538 1.050400 204 1.013 1050 565 1.053450 248 1.016 1100 593 1.056500 260 1.019 1150 621 1.059550 288 1.022 1200 649 1.063600 316 1.025 1250 676 1.066650 343 1.028 1300 704 1.069700 371 1.031 1350 732 1.072750 415 1.034 1400 760 1.075800 427 1.038 1450 788 1.078850 454 1.041 1500 815 1.081Table 16 lists the multiplier to be used based ontemperature above the saturated temperature (degreesof superheat).Cold Differential Set Pressure for Back PressureCompensationATTENTION!!Install a bellows to allow the set pressure to remainconstant for valves with variable superimposedbackpressure.When a conventional 1900 Series SRV operateswith a constant backpressure, the cold differential set(CDS) pressure is the set pressure minus the constantbackpressure.When a 1900-30 D-1 or 1900-30 E-1 nonbalancedbellows valve is used with constant backpressure, theset pressure must be compensated. This valve designcannot be used for variable backpressure. If the valve’sset pressure or backpressure changes, call Dresser FieldService at (318) 640-6055 for the CDS of the valve.When Consolidated ® Type 1900 TM -30 D-2, 1900 TM -30E-2, and 1900 TM -30 F through W balanced bellowsvalves are used with constant or variable backpressure,no compensation to the valve’s set pressure is requireddue to backpressure.Sample Calculations for 1900 SeriesConsolidated ® Safety Relief ValveSet pressure 2500 psig (172.37 barg), temperature500ºF (260ºC), backpressure atmospheric.Table 16: Set Pressure Multipliers for ColdDifferential Set PressureSuperheat TemperatureDegrees of Superheat, Temp. above Sat.Multiplier0F 0C100 55.6 1.006200 111.1 1.013300 166.7 1.019400 222.2 1.025500 277.8 1.031600 333.3 1.038700 388.9 1.044800 444.4 1.050Set Pressure ..............................2500 psig (172.37 barg)Multiplier (see Table 16) ....................................... X1.019Cold Differential Set Pressure .............2548 psig (175.68)Set pressure 2500 psig (172.37 barg),temperature 500ºF (260ºC), constantbackpressure ...............................150 psig (10.34 barg)Set Pressure ..............................2500 psig (172.37 barg)Minus Constant Back Pressure ...-150 psig (-10.34 barg)Differential Pressure ...................2350 psig (162.03 barg)Multiplier (see Table 16) ........................................X1.019Cold Differential Set Pressure ............................ 2395 psiSet pressure 2500 psig (172.37 barg),temperature 100º F (260ºC), constantbackpressure ...............................150 psig (10.34 barg)Set Pressure ..............................2500 psig (172.37 barg)Minus Constant Back Pressure ...-150 psig (-10.34 barg)Cold Differential Set Pressure .....2350 psig (162.03 barg)Set pressure 400 psig (27.58 barg) onsuperheated steam, temperature 650º F (343.3 ºC),backpressure atmospheric OperatingTemperature .......................................650º F (343.3 ºC)Minus Temperature of Saturated Steam at400 psig (27.58 barg) .........................-448º F (-266.7ºC)Degrees of Superheat ............................. 202º F (94.4ºC)Set Pressure ..................................400 psig (27.58 barg)Multiplier (see Table 16) ........................................X1.013Cold Differential Set Pressure ........405 psig (27.92 barg).46 | Dresser Consolidated ®