Adjustable Frequency AC Drive

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Important User InformationSolid state equipment has operational characteristics differing from those ofelectromechanical equipment. Safety Guidelines for the Application, Installationand Maintenance of Solid State Controls (Publication SGI-1.1 available from yourlocal Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature) describes some important differencesbetween solid state equipment and hard-wired electromechanical devices. Becauseof this difference, and also because of the wide variety of uses for solid stateequipment, all persons responsible for applying this equipment must satisfythemselves that each intended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect orconsequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrativepurposes. Because of the many variables and requirements associated with anyparticular installation, Rockwell Automation, Inc. cannot assume responsibility orliability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use ofinformation, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without writtenpermission of Rockwell Automation, Inc. is prohibited.Throughout this manual, when necessary we use notes to make you aware of safetyconsiderations.WARNING: Identifies information about practices or circumstancesthat can cause an explosion in a hazardous environment, which maylead to personal injury or death, property damage, or economic loss.Important: Identifies information that is critical for successful application andunderstanding of the product.ATTENTION: Identifies information about practices or circumstancesthat can lead to personal injury or death, property damage, or economicloss. Attentions help you:• identify a hazard• avoid the hazard• recognize the consequencesShock Hazard labels may be located on or inside the equipment (e.g.,drive or motor) to alert people that dangerous voltage may be present.Burn Hazard labels may be located on or inside the equipment (e.g.,drive or motor) to alert people that surfaces may be at dangeroustemperatures.PowerFlex is a registered trademark of Rockwell Automation, Inc.DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.PLC is a registered trademark of Rockwell Automation, Inc.
Summary of ChangesThe information below summarizes changes made for the September2005 PowerFlex 4 User Manual, Publication 22A-UM001F-EN-E.Description of New or Updated InformationSee Page(s)Attention statement clarified. 1-3240V AC – 3-Phase 3.7 kW (5.0 Hp) drive fuse rating revised to 30 amps. 1-7, A-2Analog Input, PTC wiring example added. 1-14Attention statement added to Multiple Digital Input Connections wiring 1-17example.Parameter P043 [Motor OL Ret] added. 3-12Attention statement added to parameter A082 [DB Resistor Sel]. 3-18External Comm Options, Compact I/O added to Table B.G. B-4Modbus function code 16 added. C-2*
Page 4 and 5: soc-2The information below summariz
Page 7 and 8: PrefaceOverviewThe purpose of this
Page 9 and 10: Overview P-3General Precautions!ATT
Page 11 and 12: Chapter 1Installation/WiringThis ch
Page 13 and 14: Installation/Wiring 1-3AC Supply So
Page 15 and 16: Installation/Wiring 1-5Ground Fault
Page 17 and 18: Installation/Wiring 1-7Table 1.D Mi
Page 19 and 20: Installation/Wiring 1-9Reflected Wa
Page 21 and 22: Installation/Wiring 1-11I/O Wiring
Page 23 and 24: Figure 1.5 Control Wiring Block Dia
Page 25 and 26: Installation/Wiring 1-15Input2 Wire
Page 27 and 28: Installation/Wiring 1-17Typical Mul
Page 29 and 30: Installation/Wiring 1-19Accel/Decel
Page 31 and 32: Installation/Wiring 1-21Essential R
Page 33 and 34: Chapter 2Start UpThis chapter descr
Page 35 and 36: Start Up 2-3Integral Keypad➏➋
Page 37 and 38: Chapter 3Programming and Parameters
Page 39 and 40: Programming and Parameters 3-3Displ
Page 45 and 46: Programming and Parameters 3-9Basic
Page 47 and 48: Programming and Parameters 3-11Basi
Page 49 and 50: Programming and Parameters 3-13Adva
Page 51 and 52: Advanced Program Group (continued)A
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Programming and Parameters 3-17Adva
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Programming and Parameters 3-25A110
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Programming and Parameters 3-27Para
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Chapter 4TroubleshootingChapter 4 p
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Troubleshooting 4-3Fault Descriptio
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Troubleshooting 4-5Common Symptoms
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Troubleshooting 4-7Motor and/or dri
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Supplemental Drive InformationFor i
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Supplemental Drive Information A-3C
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Accessories and DimensionsFor infor
Page 79 and 80:
Accessories and Dimensions B-3Table
Page 81 and 82:
Accessories and Dimensions B-5Produ
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Accessories and Dimensions B-7Figur
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SURFACES MAY BEAccessories and Dime
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Accessories and Dimensions B-11Figu
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Appendix CRS485 (DSI) ProtocolPower
Page 95 and 96:
RS485 (DSI) Protocol C-3Writing (06
Page 97 and 98:
RS485 (DSI) Protocol C-5Reading (03
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Appendix DRJ45 DSI Splitter CableTh
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RJ45 DSI Splitter Cable D-3Connecti
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IndexAAC SupplyGround, 1-4Source, 1
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Index-3Start/Stop, Repeated, 1-11St
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Adjustable Frequency AC Drive

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