welder level c program outline - Industry Training Authority

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F-7F-8F-9F-10F-11F-13F-16F-22F-23F-24F-25F-26F-27F-29Use the GMAW Process to Weld Groove Welds on LowCarbon Steel PlateUse the GMAW-P Process to Weld Fillet Welds on LowCarbon Steel PlateUse the GMAW-P Process to Fillet Weld on Low CarbonSteel SheetUse the GMAW-P Process to Weld Square Groove Weldson Low Carbon Steel SheetUse the GMAW-P Process to Weld Groove Welds on LowCarbon Steel PlateDescribe and Demonstrate GMAW-P Weld Fillet WeldsUsing Stainless Steel Filler Metal on Low Carbon SteelPlate and SheetDescribe and Demonstrate Procedures Specific to GMAWand GMAW-P on Aluminum PlateDescribe and Select Filler Metals and Shielding Gases forFCAW and GMAW/MC*Use the FCAW Self-Shielding Process Weld to Fillet Weldson Low Carbon Steel PlateUse the FCAW Gas-Shielded Process to Weld to FilletWelds on Low Carbon Steel PlateUse the FCAW Process to Weld Groove Welds on LowCarbon Steel PlateUse the GMAW/MC* Process to Weld Fillet Weld on LowCarbon Steel PlateUse the GMAW/MC* Process Weld to Groove Welds onLow Carbon Steel PlateDescribe and Demonstrate FCAW Fillet Welds UsingStainless Steel Metal Wire on Low Carbon Steel PlateTheoryPracticalLine GDescribe Basic Metallurgy Relating to Production,Properties and Weldability % of Time90% 10%G-1 Describe Production Processes for Manufacturing Metals G-2 Describe Mechanical and Physical Properties of Metals G-3 Describe Metals G-5Describe the Alloy Content and Heat Treatments on theWeldability of SteelLine IDescribes and Performs Material Handling and RiggingProcedures % of Time65% 35%I-1Describe Safety Procedures for Rigging and MaterialHandlingI-2Perform Safe Working Load Calculations InvolvingGeometric Formulas, Volumes and Capacities I-3 Use Fibre Ropes to Tie Knots I-4 Describe Slings and Rigging Hardware Uses Welder Level C Program Outline • Industry Training Authority 9
Theory PracticalI-5 Describe Hoisting Equipment I-6 Use Hoisting Equipment to Perform a Lift Line J Reads Welding Drawings % of Time 50% 50%J-1Perform Mathematical Calculations Involving Formulas,Angles, Triangles and Geometric Construction J-2 Sketch Basic Objects Using Orthographic Projection J-3 Sketch Isometric Drawings of Basic Objects J-4 Sketch a Dimensional Drawing J-5 Identify Common Welding Symbols and Bolted Connections J-6 Read Structural Drawings Line K Layout and Fabricate Components % of Time 15% 85%K-2 Source Required Information K-3 Prepare Work Area K-4 Layout Materials K-5 Prepare Materials K-6 Fabricate Weldments (Shop Projects) Line NPerforms Submerged Arc Welding Process (SAW)% of Time90% 10%N-1 Describe SAW Process and Equipment N-2 Describe Consumables and Fluxes N-3 Describe Operating Parameters N-4 Set Up SAW Equipment N-5Use SAW Process to Weld Fillet Welds on Low CarbonSteel Plate Total Percentage for Level C 100%Welder Level C Program Outline • Industry Training Authority 10
Page 4 and 5: ACKNOWLEDGEMENTSThe Program Outline
Page 6: SECTION 1OCCUPATION ANALYSIS CHARTW
Page 13: TheoryPracticalLine DPerforms Shiel
Page 17 and 18: LINE A:APPLIES OCCUPATIONAL SKILLSC
Page 33 and 34: LINE A:Competency:APPLIES OCCUPATIO
Page 35 and 36: NOTE: Refer To Current Welder Train
Page 37 and 38: 5. Describe cutting torches, cuttin
Page 39 and 40: LINE B:PERFORMS OXY-FUEL CUTTING PR
Page 41 and 42: LINE B:PERFORMS OXY-FUEL CUTTING PR
Page 43 and 44: LINE C:PERFORMS FUSION AND BRAZE WE
Page 53 and 54: LINE C:Competency:PERFORMS FUSION A
Page 55 and 56: 2. Describe safety requirements,pre
Page 57 and 58: 5. Describe and select electrodehol
Page 59 and 60: 4. Describe correct handling andsto
Page 61 and 62: LINE D:PERFORMS SHIELDED METAL ARC
Page 63 and 64: LINE D:PERFORMS SHIELDED METAL ARC
Page 65 and 66:
LINE D:PERFORMS SHIELDED METAL ARC
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2. Demonstrate the build-up andhard
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LINE D:Competency:PERFORMS SHIELDED
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3. Weld groove welds in the flat(1G
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6. Describe safety requirements. P
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4. Describe procedures for gougingc
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4. Describe the main factors ofPAC.
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Welding gunToxic fumes/ventilationO
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4. Describe equipment for semiautom
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LINE F:PERFORMS SEMI-AUTOMATIC WELD
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LINE F:P)(FCAW)PERFORMS SEMI-AUTOMA
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4. Weld fillet welds in the horizon
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LINE F:P)(FCAW)Competency:PERFORMS
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LINE F:Competency:PERFORMS SEMI-AUT
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Achievement Criteria:The learner wi
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LINE G:DESCRIBE BASIC METALLURGY RE
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LINE I:DESCRIBES AND PERFORMS MATEI
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4. Recognize and name commonknots,
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4. Identify common rigginghardware.
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LINE I:DESCRIBES AND PERFORMS MATER
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LINE J:READS WELDING DRAWINGSCompet
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LINE J:READS WELDING DRAWINGSCompet
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4. Identify the dimensioning ofbolt
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3. Identify bills of material and o
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LINE K:LAYOUT AND FABRICATE COMPONE
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LINE K:LAYOUT AND FABRICATE COMPONE
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LINE N:PERFORMS SUBMERGED ARC WELDI
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INSTRUCTORSWELDER C TRAINING PROVID
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STUDENT FACILITIES‣ Adequate lunc
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Testing EquipmentAdapter fittingsAm
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RECOMMENDED REFERENCETEXTBOOKSWELDE
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APPENDIX ONEWELDER LEVEL CFINAL WEL
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Welder Level C Apprenticeship Progr
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APPENDIX TWOWELDER LEVEL CPROGRAMFI
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Welder Level C Program Outline •
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FINAL PRACTICAL EXAMINATION #3MATER
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Level "C" Weld Test #1 Performance
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Level C Final Weld TestsPRS-CWelder
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In addition to the above requiremen
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