welder level c program outline - Industry Training Authority

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LINE B:PERFORMS OXY-FUEL CUTTING PROCESSES (OFC)Competency: B-2 Describe OFC Equipment and Its OperationLearning Objectives:The learner will be able to describe of the oxygen and fuel gases used in OFC, gascylinders and regulators, cutting tips and attachments, and cutting machines, used inthe OFC process.LEARNING TASKS1. Describe the gases and theirproperties, used in OFC.CONTENT Oxygen Acetylene Other fuel gases Mapp® gas (methylacetylenepropadiene) Natural gas Propane gas2. Describe oxygen and fuel gascylinders.3. Describe pressure regulators andtheir functions.4. Describe oxy-fuel hoses andfittings.Oxygen cylindersOxygen cylinder valveCylinder safety deviceAcetylene cylindersAcetylene cylinder valvesCylinder safety devicesLiquid fuel cylindersStorage and handling of cylindersStorageHandlingSafety precautions for using cylindersOxygen and acetylene regulatorsSingle and two-stage regulatorsSingle-stage regulatorTwo-stage regulatorSafe use of regulatorsOxy-fuel hoseSafe handling of hoseHose fittingWelder Level C Program Outline • Industry Training Authority 31
5. Describe cutting torches, cuttingtips and heating tips.Injector torchEqual pressure torchTorch typesOne-piece cutting torchTwo-piece cutting torchMachine torchTorch line explosions – causes andpreventionBackfireFlashbacksReverse flow check valvesCutting tipsCutting tip sizeTypes of cutting tipsTips for special purposesRivet-cutting tipsGouging tipsHeating tipsCutting tip maintenance6. Describe gas manifold systems. Oxygen manifold systems Acetylene manifold systems7. Describe oxy-fuel gas cuttingaccessories and machines.Manual cutting guidesStraight-line cutting guideCircle cutting guidetemplatesCutting machinesStraight-line cutting machinesShape-cutting machinesElectronic eye tracerMagnetic tracerPipe-beveling machinesWelder Level C Program Outline • Industry Training Authority 32
Page 4 and 5: ACKNOWLEDGEMENTSThe Program Outline
Page 6: SECTION 1OCCUPATION ANALYSIS CHARTW
Page 13 and 14: TheoryPracticalLine DPerforms Shiel
Page 15 and 16: Theory PracticalI-5 Describe Hoisti
Page 17 and 18: LINE A:APPLIES OCCUPATIONAL SKILLSC
Page 33 and 34: LINE A:Competency:APPLIES OCCUPATIO
Page 35: NOTE: Refer To Current Welder Train
Page 39 and 40: LINE B:PERFORMS OXY-FUEL CUTTING PR
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Page 43 and 44: LINE C:PERFORMS FUSION AND BRAZE WE
Page 53 and 54: LINE C:Competency:PERFORMS FUSION A
Page 55 and 56: 2. Describe safety requirements,pre
Page 57 and 58: 5. Describe and select electrodehol
Page 59 and 60: 4. Describe correct handling andsto
Page 61 and 62: LINE D:PERFORMS SHIELDED METAL ARC
Page 67 and 68: 2. Demonstrate the build-up andhard
Page 69 and 70: LINE D:Competency:PERFORMS SHIELDED
Page 71 and 72: 3. Weld groove welds in the flat(1G
Page 73 and 74: 6. Describe safety requirements. P
Page 75 and 76: 4. Describe procedures for gougingc
Page 77 and 78: 4. Describe the main factors ofPAC.
Page 79 and 80: Welding gunToxic fumes/ventilationO
Page 81 and 82: 4. Describe equipment for semiautom
Page 83 and 84: LINE F:PERFORMS SEMI-AUTOMATIC WELD
Page 85 and 86: LINE F:P)(FCAW)PERFORMS SEMI-AUTOMA
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LINE F:P)(FCAW)PERFORMS SEMI-AUTOMA
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LINE F:P)(FCAW)PERFORMS SEMI-AUTOMA
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4. Weld fillet welds in the horizon
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LINE F:P)(FCAW)Competency:PERFORMS
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LINE F:Competency:PERFORMS SEMI-AUT
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Achievement Criteria:The learner wi
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LINE G:DESCRIBE BASIC METALLURGY RE
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LINE I:DESCRIBES AND PERFORMS MATEI
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4. Recognize and name commonknots,
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4. Identify common rigginghardware.
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LINE I:DESCRIBES AND PERFORMS MATER
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LINE J:READS WELDING DRAWINGSCompet
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LINE J:READS WELDING DRAWINGSCompet
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4. Identify the dimensioning ofbolt
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3. Identify bills of material and o
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LINE K:LAYOUT AND FABRICATE COMPONE
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LINE K:LAYOUT AND FABRICATE COMPONE
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LINE N:PERFORMS SUBMERGED ARC WELDI
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INSTRUCTORSWELDER C TRAINING PROVID
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STUDENT FACILITIES‣ Adequate lunc
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Testing EquipmentAdapter fittingsAm
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RECOMMENDED REFERENCETEXTBOOKSWELDE
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APPENDIX ONEWELDER LEVEL CFINAL WEL
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Welder Level C Apprenticeship Progr
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APPENDIX TWOWELDER LEVEL CPROGRAMFI
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Welder Level C Program Outline •
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FINAL PRACTICAL EXAMINATION #3MATER
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Level "C" Weld Test #1 Performance
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Level C Final Weld TestsPRS-CWelder
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In addition to the above requiremen
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