welder level c program outline - Industry Training Authority

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LINE C:PERFORMS FUSION AND BRAZE WELDING USING OXY-FUELPROCESSES (OFW)Competency: C-1 Describe Fusion Welding, Braze Welding and BrazingProcesses and Their ApplicationsLearning Objectives:The learner will be able to describe fusion welding, braze welding, brazing processes,their applications and safety precautions.LEARNING TASKS1. Describe the fusion weldingprocess and its application.CONTENT Principles of fusion welding Filler rods Applications of fusion welding Maintenance or repair work Fabrication2. Describe the braze weldingprocess and its application.3. Describe the brazing processand its applications.Principles of braze weldingFiller rodsApplicationsMaintenance or repair workLight gauge metalsDissimilar metalsGrey cast ironNon-ferrous metalsPrinciples of brazingFiller rodsApplications4. Describe safety requirements. PPE Fire and explosion prevention Refer to WorkSafeBC for fire watchregulations Toxic fumes/ventilation (refer to B-1,5)NOTE: Refer To Current Welder Training Program Curriculum Module/Line P3-1.Achievement Criteria:Given a 20 question test on fusion welding, braze welding, brazing processes andapplication, the learner will demonstrate knowledge by correctly answering 14 questionsor more.Welder Level C Program Outline • Industry Training Authority 37
LINE C:PERFORMS FUSION AND BRAZE WELDING USINGOXY-FUEL PROCESSES (OFW)Competency: C-2 Describe Fusion and Braze Welding Equipment andTheir OperationLearning Objectives:The learner will be able to describe fusion and braze welding equipment and theiroperation.LEARNING TASKS1. Describe OFW equipment andapplication.CONTENT Fundamentals of OFW process Types of equipment Regulators Flashback arrestors Hoses Types of torch bodies Torch attachments Match equipment to application2. Describe fuel gas precautionsand procedures.3. Describe tips and theirapplication.4. Describe consumables andrequirements.Characteristics of fuel gasesFuel gas delivery systemsCylinder and gases handlingproceduresCylinder and gases storagerequirementsHazards associated with different fuelgasesMatch fuel gas to type of equipmentIdentify type of fuel gas frominformation on labelType of base metalBase metal thicknessTip functionsRequired weldTypes of tipsMatch tip to base metal and requiredweldDifferentiate between tipsFluxesFiller metalsWelder Level C Program Outline • Industry Training Authority 38
Page 4 and 5: ACKNOWLEDGEMENTSThe Program Outline
Page 6: SECTION 1OCCUPATION ANALYSIS CHARTW
Page 13 and 14: TheoryPracticalLine DPerforms Shiel
Page 15 and 16: Theory PracticalI-5 Describe Hoisti
Page 17 and 18: LINE A:APPLIES OCCUPATIONAL SKILLSC
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Page 35 and 36: NOTE: Refer To Current Welder Train
Page 37 and 38: 5. Describe cutting torches, cuttin
Page 39 and 40: LINE B:PERFORMS OXY-FUEL CUTTING PR
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Page 61 and 62: LINE D:PERFORMS SHIELDED METAL ARC
Page 67 and 68: 2. Demonstrate the build-up andhard
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Page 71 and 72: 3. Weld groove welds in the flat(1G
Page 73 and 74: 6. Describe safety requirements. P
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Page 77 and 78: 4. Describe the main factors ofPAC.
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Page 81 and 82: 4. Describe equipment for semiautom
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Page 85 and 86: LINE F:P)(FCAW)PERFORMS SEMI-AUTOMA
Page 91 and 92: 4. Weld fillet welds in the horizon
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LINE F:P)(FCAW)Competency:PERFORMS
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LINE F:Competency:PERFORMS SEMI-AUT
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Achievement Criteria:The learner wi
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LINE G:DESCRIBE BASIC METALLURGY RE
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LINE I:DESCRIBES AND PERFORMS MATEI
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4. Recognize and name commonknots,
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4. Identify common rigginghardware.
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LINE I:DESCRIBES AND PERFORMS MATER
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LINE J:READS WELDING DRAWINGSCompet
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LINE J:READS WELDING DRAWINGSCompet
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4. Identify the dimensioning ofbolt
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3. Identify bills of material and o
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LINE K:LAYOUT AND FABRICATE COMPONE
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LINE K:LAYOUT AND FABRICATE COMPONE
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LINE N:PERFORMS SUBMERGED ARC WELDI
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INSTRUCTORSWELDER C TRAINING PROVID
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STUDENT FACILITIES‣ Adequate lunc
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Testing EquipmentAdapter fittingsAm
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RECOMMENDED REFERENCETEXTBOOKSWELDE
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APPENDIX ONEWELDER LEVEL CFINAL WEL
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Welder Level C Apprenticeship Progr
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APPENDIX TWOWELDER LEVEL CPROGRAMFI
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Welder Level C Program Outline •
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FINAL PRACTICAL EXAMINATION #3MATER
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Level "C" Weld Test #1 Performance
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Level C Final Weld TestsPRS-CWelder
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In addition to the above requiremen
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