welder level c program outline - Industry Training Authority

More documents

Recommendations

Info

5. Describe operating parameters. Base metal thickness Welding tip sizes Gas regulators Manufacturers’ recommendations Other task specific guidelines Reference information6. Describe setting up OFWequipment.7. Describe operating OFWequipment.Set-up proceduresOFW safe practicesEquipment leak test proceduresFollow safe proceduresReference manufacturers’ instructionsRequired task-specific PPESafe operating practicesFlashback conditionsBackfire burnback conditionsWelding techniquesMetallurgyTypes of flamesBraze welding techniquesBrazing fluxesFlame temperaturesMetal fusion techniquesRecognize flashbackRecognize backfire burnbackPrevent flashback conditionsPrevent backfire burnback conditionsLight and adjust torchApply appropriate welding techniquesDetect defects in weld8. Shut down OFW equipment. Shutdown sequence Check regulators Perform complete shutdownNOTE: Refer To Current Welder Training Program Curriculum Module/Line P3-2.Achievement Criteria:Given a 40 question test on fusion and braze welding equipment and its operation, thelearner will demonstrate knowledge by correctly answering 28 questions or more.Welder Level C Program Outline • Industry Training Authority 39
LINE C:PERFORMS FUSION AND BRAZE WELDING USINGOXY-FUEL PROCESSES (OFW)Competency: C-3 Describe Filler Metals, Fluxes and Tips Used for Fusionand Braze Welding and BrazingLearning Objectives:The learner will be able to identify filler metals, fluxes, torches and tips used for fusionand braze welding.LEARNING TASKS1. Describe the filler rods for fusionwelding, brazing and brazewelding.CONTENT Filler rods for fusion welding Low carbon steel rods RG 45 RG 60 RG 65 Filler rod size Brazing and braze welding alloys Silver (BAg) Aluminum-silicon (BA 1Si) Precious-metals (BAu) Copper and copper-zinc (BCu andRBCuZn) brass Copper-phosphorous (BCuP) Magnesium (BMg) Nickel (BNi) Cobalt (BCo) Choosing a brazing filler rod Braze welding filler rods2. Describe the flux for fusionwelding, brazing and brazewelding.Purpose of fluxWelding fluxBrazing fluxHigh temperatureSpecial purpose or low temperatureGeneral purpose fluxChoosing the correct brazing fluxUsing fluxRemoving fluxWelder Level C Program Outline • Industry Training Authority 40
Page 4 and 5: ACKNOWLEDGEMENTSThe Program Outline
Page 6: SECTION 1OCCUPATION ANALYSIS CHARTW
Page 13 and 14: TheoryPracticalLine DPerforms Shiel
Page 15 and 16: Theory PracticalI-5 Describe Hoisti
Page 17 and 18: LINE A:APPLIES OCCUPATIONAL SKILLSC
Page 33 and 34: LINE A:Competency:APPLIES OCCUPATIO
Page 35 and 36: NOTE: Refer To Current Welder Train
Page 37 and 38: 5. Describe cutting torches, cuttin
Page 39 and 40: LINE B:PERFORMS OXY-FUEL CUTTING PR
Page 41 and 42: LINE B:PERFORMS OXY-FUEL CUTTING PR
Page 43: LINE C:PERFORMS FUSION AND BRAZE WE
Page 47 and 48: LINE C:PERFORMS FUSION AND BRAZE WE
Page 53 and 54: LINE C:Competency:PERFORMS FUSION A
Page 55 and 56: 2. Describe safety requirements,pre
Page 57 and 58: 5. Describe and select electrodehol
Page 59 and 60: 4. Describe correct handling andsto
Page 61 and 62: LINE D:PERFORMS SHIELDED METAL ARC
Page 67 and 68: 2. Demonstrate the build-up andhard
Page 69 and 70: LINE D:Competency:PERFORMS SHIELDED
Page 71 and 72: 3. Weld groove welds in the flat(1G
Page 73 and 74: 6. Describe safety requirements. P
Page 75 and 76: 4. Describe procedures for gougingc
Page 77 and 78: 4. Describe the main factors ofPAC.
Page 79 and 80: Welding gunToxic fumes/ventilationO
Page 81 and 82: 4. Describe equipment for semiautom
Page 83 and 84: LINE F:PERFORMS SEMI-AUTOMATIC WELD
Page 85 and 86: LINE F:P)(FCAW)PERFORMS SEMI-AUTOMA
Page 91 and 92: 4. Weld fillet welds in the horizon
Page 93 and 94: LINE F:P)(FCAW)Competency:PERFORMS
Page 95 and 96:
LINE F:P)(FCAW)Competency:PERFORMS
Page 97 and 98:
LINE F:Competency:PERFORMS SEMI-AUT
Page 99 and 100:
Page 101 and 102:
Page 103 and 104:
Page 105 and 106:
Page 107 and 108:
Achievement Criteria:The learner wi
Page 109 and 110:
Page 111 and 112:
LINE G:DESCRIBE BASIC METALLURGY RE
Page 113 and 114:
Page 115 and 116:
Page 117 and 118:
Page 119 and 120:
LINE I:DESCRIBES AND PERFORMS MATEI
Page 121 and 122:
4. Recognize and name commonknots,
Page 123 and 124:
4. Identify common rigginghardware.
Page 125 and 126:
LINE I:DESCRIBES AND PERFORMS MATER
Page 127 and 128:
LINE J:READS WELDING DRAWINGSCompet
Page 129 and 130:
LINE J:READS WELDING DRAWINGSCompet
Page 131 and 132:
4. Identify the dimensioning ofbolt
Page 133 and 134:
3. Identify bills of material and o
Page 135 and 136:
LINE K:LAYOUT AND FABRICATE COMPONE
Page 137 and 138:
LINE K:LAYOUT AND FABRICATE COMPONE
Page 139 and 140:
LINE N:PERFORMS SUBMERGED ARC WELDI
Page 141 and 142:
Page 143 and 144:
Page 145 and 146:
INSTRUCTORSWELDER C TRAINING PROVID
Page 147 and 148:
STUDENT FACILITIES‣ Adequate lunc
Page 149 and 150:
Testing EquipmentAdapter fittingsAm
Page 151 and 152:
RECOMMENDED REFERENCETEXTBOOKSWELDE
Page 153 and 154:
APPENDIX ONEWELDER LEVEL CFINAL WEL
Page 155 and 156:
Welder Level C Apprenticeship Progr
Page 159 and 160:
APPENDIX TWOWELDER LEVEL CPROGRAMFI
Page 161 and 162:
Welder Level C Program Outline •
Page 165 and 166:
Page 167 and 168:
Page 169:
FINAL PRACTICAL EXAMINATION #3MATER
Page 173 and 174:
Level "C" Weld Test #1 Performance
Page 175 and 176:
Page 177 and 178:
Page 179 and 180:
Level C Final Weld TestsPRS-CWelder
Page 181 and 182:
In addition to the above requiremen
show all

welder level c program outline - Industry Training Authority

Create successful ePaper yourself

Delete template?

Save as template?