7. operating the flexipress - Grass

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5-001 Shipping and Storage Requirements The Flexipress is shipped completely assembled and is delivered fastened to a special pallet. On request, the Flexipress can also be delivered in a wooden crate. Protect the packed machine against humidity and moisture during transit and storage. Storage temperature: -20 ºC to +50 ºC. 5-002 Space Requirements and Ambient Conditions The space required will depend on the sizes of the workpieces to be handled. The minimum depth required is approx. 180 cm. The minimum width required is approx. 100 cm; add to this another 100 cm per extension bar and side. For tall cabinets with individual components measuring 240 cm in height, a space requirement of approx. 5 m in width must be provided for. The machine must be installed in a dry area and protected against humidity and moisture. During operation the ambient temperature should be between +10 ºC and +40 ºC. The relative humidity should be in the 10% to 80% range and should be non-condensating. Major deviations from these specifications could lead to malfunctions or damage to the machine. 5-003 Installation on site 40 5. SHIPPING AND INSTALLATION OF THE MACHINE The Grass Flexipress drilling and insertion machine is delivered completely assembled and ready to operate. The machine has been tested and adjusted at the manufacturing plant. Flexipress with protective frame (accessory): The Flexipress can be supported by a lift truck below the protective frame and transported. Flexipress without protective frame: The Flexipress can be supported by a lift truck below the pallet and transported. At its final location, the machine can be raised using the eyebolts on the machine frame, placed on the previously prepared base and fastened. Specifications for the base: Min. load-bearing capacity: 250 Kp Min. base width: 400 mm Base height = required machine table height minus 200mm ( e.g: 950 mm - 200mm = 750 mm ) Min. base depth: 700 mm; the Flexipress may not project beyond the base by more than 200 mm to the front and 250 mm to the back. (Otherwise risk of machine tipping forwards or backwards). Warning: Do not lift the machine by the machine table. The star in your cabinet
6-001 Pneumatic Connection The Flexipress is supplied with a 2-metre long air hose, dia. 6/3. Depending on the country of destination, this will be fitted with a Euro quick coupling. See section 4-006 on pages 32-35 for the pneumatic diagrams. Connection: Warning: Once the machine is pneumatically connected (air pressure), the vertical drilling head motor support with the gearbox can move up and the horizontal drilling head can move back into the machine frame. a.) Lift the setting knob on the maintenance unit and turn counterclockwise. b.) Connect the compressed air with a quick coupling or shut-off valve with exhaust. The connection must allow a machine operator to disconnect the machine from the compressed air system at any time within a max. distance of 2m. c.) Turn the regulator clockwise until the pressure gauge on the maintenance unit indicates approx. 5.5 - 6 bar (0.55-0.6 MPa ). Press the setting knob back down again. d.) Perform a function test with the main switch turned off and without quick-change chucks. When the start button is activated, the motor support must move downwards. As soon as the button is released the machine must immediately go back to the starting position. 6-002 Electrical Connection The machine is supplied with a 3-metre long 5-pole connecting cable. Depending on the country of destination, this is fitted with a plug connector (CEE 5 x 16 A). See section 4-007 on pages 36-37 for wiring diagrams Warning: The electrical connection of this machine may only be performed by suitably qualified and authorised specialists in compliance with the codes and regulations applicable in the country concerned. For the purposes of any maintenance work to be carried out on the electrical system of the Flexipress, it must be possible to disconnect the machine from the electrical power supply by pulling out the plug or by means of a switch which can be locked out. After completing the start-up in accordance with section 6-001 and the hook-up to the electrical power supply, turn on the main switch, swing the insertion die arm all the way up, and, without a drill bit fitted, press the start button for vertical drilling “2”, Fig. 4-004-01, until the motor starts. Release the start button to return the machine to the starting position. While the motor is shutting down, check the direction of rotation through the ventilation grill. The direction of rotation must correspond with the arrow marked on the motor cover. The direction of rotation may only be changed by a suitably qualified and authorised specialist. 6-003 Other Connections Dust removal connection 100mm dia. Required suction power approx. 2000 m 3 /h Please refer to section 3-001 for noise and dust emission values 6. START UP NB: In some countries (e.g. EU states) the Flexipress may not be operated without the dust removal system. The star in your cabinet 41
Page 1 and 2: OPERATING INSTRUCTIONS Grass Flexip
Page 3 and 4: Weights Total weight of Flexipress
Page 5 and 6: TABLE OF CONTENTS Page 7. Operating
Page 7 and 8: 1-001 List of Figures LIST OF FIGUR
Page 9 and 10: 2-001 Safety Information - It is th
Page 11 and 12: 2-006 Potential Hazards and Suitabl
Page 13 and 14: 3-002 Applications The Flexipress d
Page 15 and 16: 3. DESCRIPTION OF PRODUCTS Side sto
Page 17 and 18: 3. DESCRIPTION OF PRODUCTS Designat
Page 19 and 20: 4. DESCRIPTION OF MACHINE COMPONENT
Page 39: 4. DESCRIPTION OF MACHINE COMPONENT
Page 43 and 44: 7-1 Requirements for the Operators
Page 45 and 46: 7-301 Setting the Vertical Drilling
Page 47 and 48: 7-303 Setting the Vertical Drilling
Page 49 and 50: 7. OPERATING THE FLEXIPRESS 7-401 S
Page 51 and 52: 7-501 Setting the Side Stops Fig. 7
Page 53 and 54: 7-503 Using the Index Gauge When Dr
Page 55 and 56: 7-601 Drilling and Inserting Grass
Page 57 and 58: 7-602 Drilling and Inserting Grass
Page 59 and 60: 7-603 Drilling Lines of Holes Figs
Page 61 and 62: 7-604 Drilling Fronts for Grass Zar
Page 63 and 64: 7-605 Drilling Back Panels for Gras
Page 65 and 66: 7-606 Drilling and Inserting Visibl
Page 67 and 68: 7-607 Bohren und Einpressen von Ver
Page 69 and 70: 7-608 Drilling Holes for Handles Fi
Page 71 and 72: 7-609 Drilling Vertical Holes for D
Page 73 and 74: 7-610 Drilling Holes for Fastening
Page 75 and 76: 7-701 Drilling Horizontal Holes for
Page 77 and 78: 7-702 Drilling Horizontal Holes for
Page 79 and 80: 7-703 Drilling Holes for Joint Supp
Page 81 and 82: 7. OPERATING THE FLEXIPRESS 7-801 D
Page 83 and 84: 8. TROUBLE SHOOTING AND PROBLEM SOL
Page 91 and 92:
8. TROUBLE SHOOTING AND PROBLEM SOL
Page 93 and 94:
Page 95 and 96:
Page 97 and 98:
10-001 Guarantee Certificate Purcha
Page 99 and 100:
10-002 Disposal Form Purchaser: Nam
Page 101 and 102:
10-003 Resale Form Vendor: Name: .
Page 103 and 104:
10-004 Questionnaire 1 - Reason for
Page 105 and 106:
10-005 Questionnaire 2 - Satisfacti
Page 107 and 108:
The star in your cabinet NOTES 107
Page 109 and 110:
REPRESENTATIVES AROUND THE WORLD MD
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