Ford Everest.pdf

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BodyPointSymbolDesignationHole Diameter/Bolt/Nut sizemmPointSymbolDesignationHole Diameter/Bolt/Nut sizemmA Roof Panel Notch - D Corner Plate Datum HoleRH: 12LH: 13BRear Pillar Trim InstallationHole7.2x12 ERear Bumper InstallationHole12.2CCorner Plate Datum HoleRH: 12LH: 13FMat Set Plate InstallationHole7.2x1232Copyright © 2009 Ford Motor Company of Southern Africa.
BodyBody StructurePure SUV stylingThe styling of the Everest is pure SUV. Various frontal presentations wereconsidered, but it was the bold front end of the Ranger that consumers liked.The platform – chassis, suspension, brakes, etc – is shared with the Rangerand so are some body panels like the front doors and the bonnet. However,all other sheet metal and glass is unique to the Everest.As it uses the Ranger platform, this means the Everest design has ‘body-onchassis’(BOC) construction, the traditional way of building pick-ups andSUVs. Typically, the body shell is bolted onto a chassis of two longitudinalbeams and the merits of this are in load-carrying capability.Everest’s protective body structure features door intrusion beams andreinforced A, B and C-pillars to manage crash forces away from the driver andpassengers and maintain the shape and integrity of the passenger safety cell.StructureRoof125341 Roof Panel 4 Roof Bow2 Roof Plug3 Header Assembly5 Roof BracketCopyright © 2009 Ford Motor Company of Southern Africa. 33
Page 1 and 2: EverestModel Introduction Training
Page 3 and 4: ContentsOverview 4New Technical Spe
Page 5 and 6: OverviewModels3.0TDCi 4x2 M/T XLTKe
Page 7 and 8: OverviewPower and PerformancePeak T
Page 9 and 10: OverviewFord Everest Dimensions5062
Page 11 and 12: Technical SpecificationsRear Brake
Page 13 and 14: Technical SpecificationsABS Wheel-S
Page 15 and 16: Technical SpecificationsSuspensionF
Page 17 and 18: Technical Specifications4x424.5-36.
Page 19 and 20: Technical Specifications• The rig
Page 21 and 22: BodyWith Manual TransmissionIf the
Page 23 and 24: BodyFront Lift PostRear Lift PostFr
Page 25 and 26: BodyCabin Side Frame Straight Line
Page 27 and 28: BodyPointSymbolDesignationHole Diam
Page 29 and 30: BodyPointSymbolDesignationHole Diam
Page 31: BodyRear Body Straight Line Dimensi
Page 35 and 36: BodySide Inner Panels84735261910121
Page 37 and 38: BodyGlass1 Rear Window Glass 3 Rear
Page 39 and 40: Body5. Use only glass primer on the
Page 41 and 42: BodyThe Aluminium Anodizing Process
Page 43 and 44: Restraint System• A live (undeplo
Page 45 and 46: Restraint System• If the side air
Page 47 and 48: Restraint SystemAirbag module, pre-
Page 49 and 50: Restraint System4. Install in the r
Page 51 and 52: Restraint System1 Bolt A6.9-9.8n.m1
Page 53 and 54: Restraint SystemClock Spring Inspec
Page 55 and 56: Restraint SystemSeatbelt Inspection
Page 57 and 58: Restraint SystemThird-row Seatbelt
Page 59 and 60: WildtrakWildtrak front bumper re-wo
Page 61 and 62: Notes:Copyright © 2009 Ford Motor
Page 63 and 64: Copyright © 2009 Ford Motor Compan

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