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2016_Formula_SAE_Michigan_Event_Guide

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43<br />

California Polytechnic State Univ-SLO<br />

Cal Poly Racing<br />

44Clemson Univ<br />

Clemson Formula SAE<br />

Cal Poly Racing is proud to present our 2016 competition racecar.<br />

The hybrid-monocoque chassis is built around a Yamaha YFZ-450R engine.<br />

Power is transferred to the wheels via chain drive, through a Drexler limited slip<br />

differential. Billet aluminum uprights connect the 13” wheels to a double A-arm<br />

suspension setup. Pushrod actuation in the rear and pullrod actuation keeps the<br />

car balanced and tunable. Improved aerodynamics keep the car planted to the<br />

ground. A MoTeC advanced data acquisition system has allowed the team to push<br />

the car to its limits, while a professional grade electronics system has improved<br />

vehicle reliability. Stopping the car are four outboard Brembo brake gripping<br />

custom ductile-iron rotors.<br />

This vehicle represents the hard work of a multidisciplinary team consisting of<br />

Mechanical, Aerospace, Electrical and Computer Engineers.<br />

We would like to thank our sponsors, especially TenCate, Next Intent, SpaceX, Buttonwillow<br />

Raceway, C&D Zodiac, BMRS, Airtech International, Graves Motorsports,<br />

Yamaha, and the Cal Poly Mechanical Engineering Department. Without them this<br />

vehicle would not have made it off paper.<br />

Tiger18 represents an evolution of Tiger17 from last season. Components have<br />

been optimized in their functionality and performance. Emphasis has been placed<br />

on data acquisition and analysis to fortify engineering decisions. A new 3D printed<br />

carbon fiber intake with unequal runner lengths was designed by correlating<br />

engine dyno data with a Ricardo WAVE simulation and strain gauges were placed<br />

on suspension members to determine the optimum thickness for A-arm tubes.<br />

The biggest addition this year is CUFSAE’s first downforce device: a diffuser. It is<br />

the product of the second year in a three year aero package development plan.<br />

The first year was concerned with manufacturing of composite parts and basic<br />

aerodynamic knowledge building. The diffuser represents culmination of months<br />

of research and design, several hundred hours of CFD.<br />

With these improvements, Clemson hopes that Tiger18 will help the team reach a<br />

top 20 finish.<br />

BRAKE : Dual Tilton MC, 4x Brembo caliper, floating<br />

ductile iron rotors<br />

BSCD : 95mm/63.4mm/1cyl/449cc<br />

COOLING : Single side mounted radiator<br />

DRIVE : Chain, Drexler LSD<br />

ELECTRONICS : MoTec M400, MoTec ACL, custom<br />

CAN input modules and power distribution module<br />

ENGINE : Yamaha YFZ450R<br />

FR/RR TRACK : 1194mm / 47" Front, 1168mm / 46"<br />

Rear<br />

FRAME : Hybrid frame, carbon-fiber driver<br />

FUEL SYSTEM : Russell lines, fittings, regulator; single<br />

port fuel injection<br />

FUEL TYPE : 100 Octane<br />

MATERIAL : Carbon-fiber prepreg, Aluminum honeycomb,<br />

4130 steel<br />

MPD : 10000 RPM<br />

MPT : 6500 RPM<br />

OLWH : 3035mm/120" L, 1380mm/54" W,<br />

1233mm/49" H<br />

SUSPENSION : Unequal-length A-arm, pullrod front/<br />

pushrod rear, billet aluminum upright<br />

TIRE : 13" Hoosier R25B<br />

UNIQUE : Front/rear wings, diffuser, custom dashboard<br />

display<br />

WEIGHT : 250kg / 550lb<br />

WHEELBASE : 1575mm/62"<br />

BRAKE : AP Racing calipers, Tilton master cylinders,<br />

floating T-410 SS rotors<br />

BSCD : 67mm x 42.5mm / 4 cylinders / 599cc<br />

COOLING : Single side mounted radiator with thermostatic<br />

controlled electric fans<br />

DRIVE : Chain, 520, Quaife/Taylor Race Torsen ATB,<br />

4:1 torque bias<br />

ELECTRONICS : Custom Arduino Dash, Motec M150<br />

ECU<br />

ENGINE : CBR600RR<br />

FR/RR TRACK : 48 in / 46 in<br />

FRAME : 4130 Chromoly Steel Tube<br />

FUEL SYSTEM : Honda Stock PGM-FI<br />

FUEL TYPE : 93 octane<br />

MATERIAL : Custom carbon fiber nosecone, sidepods,<br />

and body panels<br />

MPD : 10500<br />

MPT : 7700<br />

OLWH : 106.7in x 56in x 42.7in<br />

SUSPENSION : Double unequal length A-Arm. Pull rod<br />

actuated spring/damper. Adjustable/re<br />

TIRE : 20.5 X 7.0 - 13 R25B Hoosier<br />

UNIQUE :<br />

WEIGHT : 575<br />

WHEELBASE : 61.5 in<br />

United States<br />

United States<br />

38 Information published as supplied by teams on or before March 15, 2016 with minimal editing.

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