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WORLD OF INDUSTRIES 06/2018 (RU)

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High performance polymer<br />

bearings for beverage filling and<br />

packaging systems<br />

MOTION AND DRIVES<br />

Bottling and packaging machinery manufacturers<br />

have a wide variety of possible applications for<br />

bearing systems made of high-performance polymers.<br />

Companies like Küppersbusch GmbH near Essen in<br />

Germany have been using plain bearings from the igus<br />

modular construction system for more than 20 years.<br />

Smoothies, bio-juices, concentrates, spirits and liquors made in<br />

Germany: The variety of beverages for consumers today is much<br />

greater than in the last few decades. usually, it is the smaller<br />

companies that set important trends and, at least in the beginning,<br />

produce smaller quantities. When they want to invest in a partially<br />

or fully automated filling system, they often turn to industry experts<br />

like ‘Küppersbusch GmbH’ in Velbert. Located just 70 kms away<br />

from Cologne, the company develops and manufactures customerspecific<br />

bottling and packaging machinery for the beverage<br />

industry.<br />

Established in 1972, the family owned enterprise specializes in<br />

this clientele and its special requirements. Jochen Küppersbusch,<br />

managing partner and the second generation entrepreneur to run<br />

the company: “In the 1970s, when there were many regional corn<br />

distilleries, we mainly developed and built filling systems for spirits<br />

and liquors. Today, this only accounts for around 10 % of our business.<br />

We are now a more diverse company and see ourselves as a<br />

niche supplier for small producers and fillers of liquid and paste-<br />

like products. We are also profiting from the trend towards smaller<br />

containers and special containers.”<br />

First hand application know-how<br />

through contract filling<br />

A typical feature of Küppersbusch’s procedure is that there are no<br />

pre-fabricated solutions or type series. Klaus Voigt, project engineer<br />

in the company explains: “The customer tells us their requirements<br />

and then we develop a solution.” Since it is mostly about small to medium<br />

volumes and users want flexibility, their solution often consists<br />

of semi-automatic, linear filling, labeling and capping machines.<br />

During the project planning, the developers can fall back on<br />

extensive application know-how and experience at Küppersbusch.<br />

On a separate floor of the company building, the company uses its<br />

own production facilities for the contract filling of a wide variety of<br />

products. Jochen Küppersbusch: “That’s why we know the practical<br />

requirements of our customers from our own experience.”<br />

High performance polymer bearings from igus –<br />

in use for more than 20 years<br />

Küppersbusch looks back on decades long relationship and cooperation<br />

with the motion plastics specialist from Cologne, igus.<br />

Klaus Voigt remembers having visited the company in Bergisch<br />

Gladbach, which is where it was located at the time. This was before<br />

1994, the year in which igus moved to Porz-Lind near Cologne, the<br />

company’s present location.<br />

The designers at Küppersbusch use various type series and versions<br />

from the igus bearings product range, and with good reason.<br />

24 <strong>WORLD</strong> <strong>OF</strong> <strong>INDUSTRIES</strong> <strong>2018</strong>

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