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ISSN 1862‐5258<br />

Sep / Oct<br />

<strong>05</strong> | <strong>2015</strong><br />

Highlights<br />

Fibres / Textiles| 12<br />

Barrier materials | 36<br />

Basics<br />

Land use (update) | 48<br />

bioplastics MAGAZINE Vol. 10<br />

News<br />

PHA from sugar beet | 7<br />

... is read in 92 countries


Back to nature<br />

TELLUS ® urna<br />

a personal farwell<br />

TELLUS ® urna is a beautiful and personalized urn that has been made from Bio-Flex ® ,<br />

a PLA-based compound. Thus, it consists of a large portion of renewable raw<br />

materials and is biodegradable. A Swedish company, Millennium Design has<br />

opted for this material as an alternative to conventional ones. In the end, the<br />

product deteriorates in the ground. This allows a natural and also ecological<br />

pass of mortal remains into the cycle of nature.<br />

“It took me several months to find the right material. I searched for<br />

a material that was both biodegradable and which could provide<br />

a beautiful finish. The goal was to design and manufacture<br />

a burial urn that is both ecological, universal and personal.”<br />

Susanne Appel, designer & CEO, Millennium Design.<br />

www.tellusurna.se<br />

For more information visit<br />

www.fkur.com<br />

www.fkur-biobased.com


Editorial<br />

dear<br />

readers<br />

Organising our first bio!CAR conference on biobased materials for automotive<br />

applications in parallel with the COMPOSITES<br />

EUROPE trade fair was an experiment – and it showed<br />

us that there is room for improvement… All in all, however,<br />

as the inaugural edition of a brand new conference,<br />

bio!CAR <strong>2015</strong> was a success. Read more about<br />

this event on page 8.<br />

The first highlight topic of this issue is Fibres / Textiles<br />

with a number of really interesting articles that run<br />

the gamut from PLA twines to PLA‐fibre recycling,<br />

from piezoelectric fibres to fibres in automotive applications,<br />

and much more.<br />

This edition also includes a comprehensive review of<br />

the challenges and very latest developments regarding<br />

Barrier issues. As the sheer number of articles<br />

reveals, this is a highlight topic that obviously hits the<br />

nerve of the packaging industry.<br />

And because of the many people interested in<br />

biobased plastics who are still concerned that<br />

biobased materials production may compete for<br />

land with food production, we once again address the Basics<br />

topic of Land use. Independent experts confirm that, even with the expected<br />

growth rates for bioplastics, there is more than enough agricultural land<br />

available for both food/feed and materials.<br />

bioplastics MAGAZINE is honoured to present the five finalists of the 10 th Global<br />

Bioplastics Award on pages 10 – 11. The Bioplastics Oskar will be awarded<br />

to the winner during the 10 th European Bioplastics Conference in Berlin,<br />

Germany on November 5 th , <strong>2015</strong>.<br />

As always, we’ve rounded up some of the most recent news items on materials<br />

and applications in the present issue to keep you on top of the innovations<br />

and ongoing advances in the world of bioplastics.<br />

bioplastics MAGAZINE Vol. 10<br />

ISSN 1862-5258<br />

News<br />

PHA from sugar beet | 7<br />

Sep / Oct<br />

<strong>05</strong> | <strong>2015</strong><br />

Highlights<br />

Fibres / Textiles| 12<br />

Barrier materials | 36<br />

Basics<br />

Land use (update) | 48<br />

... is read in 92 countries<br />

Follow us on twitter!<br />

www.twitter.com/bioplasticsmag<br />

We hope you enjoy reading bioplastics MAGAZINE.<br />

Sincerely yours<br />

Michael Thielen<br />

Like us on Facebook!<br />

www.facebook.com/bioplasticsmagazine<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 3


Content<br />

Imprint<br />

<strong>05</strong>|<strong>2015</strong><br />

Sep / Oct<br />

Materials<br />

22 Key milestone for commercial<br />

PHA production<br />

16 PHA 3D printing filaments<br />

28 New LCA<br />

Award<br />

10 The 10 th Bioplastics Award<br />

Basics<br />

48 Land Use (Update)<br />

From Science & Research<br />

18 How much bio is in there<br />

Report<br />

32 3D printing ‐ the sophisticated way<br />

34 A “Made in Europe” Biorefinery<br />

Fibres / Textiles<br />

12 Efficiency boost in PA fibre recycling<br />

13 QMilk fibres close to market launch<br />

14 Improved PLA twines for horticulture<br />

support<br />

15 World’s first piezoelectric fabrics<br />

for wearable devices<br />

16 New biobased fibers for automotive<br />

interior applications<br />

Barrier<br />

36 Barrier... but also biobased and<br />

thermoformable<br />

38 PLA and Cellulose based film laminates<br />

40 Renewable material with superior<br />

barrier performance<br />

42 Cellulose based barrier solutions<br />

44 Improvement of barrier properties on<br />

PLA‐based packaging products<br />

46 A multilayer cellulosic packaging with a<br />

bio‐based barrier<br />

3 Editorial<br />

5 News<br />

24 Material News<br />

30 Application News<br />

50 Glossary<br />

54 Suppliers Guide<br />

57 Event Calendar<br />

58 Companies in this issue<br />

Publisher / Editorial<br />

Dr. Michael Thielen (MT)<br />

Samuel Brangenberg (SB)<br />

Karen Laird (KL)<br />

Head Office<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach, Germany<br />

phone: +49 (0)2161 6884469<br />

fax: +49 (0)2161 6884468<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Media Adviser<br />

Caroline Motyka<br />

phone: +49(0)2161‐6884467<br />

fax: +49(0)2161 6884468<br />

cm@bioplasticsmagazine.com<br />

Chris Shaw<br />

Chris Shaw Media Ltd<br />

Media Sales Representative<br />

phone: +44 (0) 1270 522130<br />

mobile: +44 (0) 7983 967471<br />

Layout/Production<br />

Ulrich Gewehr (Dr. Gupta Verlag)<br />

Max Godenrath (Dr. Gupta Verlag)<br />

Print<br />

Poligrāfijas grupa Mūkusala Ltd.<br />

1004 Riga, Latvia<br />

bioplastics MAGAZINE is printed on<br />

chlorine‐free FSC certified paper.<br />

Total print run: 3,500 copies<br />

bioplastics magazine<br />

ISSN 1862‐5258<br />

bM is published 6 times a year.<br />

This publication is sent to qualified<br />

subscribers (149 Euro for 6 issues).<br />

bioplastics MAGAZINE is read in<br />

92 countries.<br />

Every effort is made to verify all<br />

Information published, but Polymedia<br />

Publisher cannot accept responsibility<br />

for any errors or omissions or for any<br />

losses that may arise as a result. No<br />

items may be reproduced, copied or<br />

stored in any form, including electronic<br />

format, without the prior consent of the<br />

publisher. Opinions expressed in articies<br />

do not necessarily reflect those of<br />

Polymedia Publisher.<br />

All articies appearing in bioplastics<br />

MAGAZINE, or on the website www.<br />

bioplasticsmagazine.com are strictly<br />

covered by copyright.<br />

bioplastics MAGAZINE welcomes contributions<br />

for publication. Submissions are<br />

accepted on the basis of full assignment<br />

of copyright to Polymedia Publisher<br />

GmbH unless otherwise agreed in<br />

advance and in writing. We reserve the<br />

right to edit items for reasons of space,<br />

clarity or legality. Please contact the<br />

editorial office via mt@bioplasticsmagazine.com.<br />

The fact that product names may not be<br />

identified in our editorial as trade marks<br />

is not an indication that such names are<br />

not registered trade marks.<br />

bioplastics MAGAZINE tries to use British<br />

spelling. However, in articles based on<br />

information from the USA, American<br />

spelling may also be used.<br />

Envelopes<br />

part of this print run is mailed to the<br />

readers wrapped in BoPLA envelopes<br />

sponsored by Taghleef Industries, S.p.A.<br />

Maropack GmbH & Co. KG, and SFV<br />

Verpackungen<br />

Cover<br />

Photo: PEPPERSMINT (shutterstock)<br />

Follow us on twitter:<br />

http://twitter.com/bioplasticsmag<br />

Like us on Facebook:<br />

https://www.facebook.com/bioplasticsmagazine


daily upated news at<br />

www.bioplasticsmagazine.com<br />

News<br />

New corporate identity for the Novamont group<br />

“Today we greet the world with a new corporate image, that reflects the DNA of our values, celebrates our evolution over the<br />

years into today’s Novamont, and demonstrates our desire to be promoters of change.”<br />

With these words, Novamont CEO, Catia Bastioli opened the presentation of the new visual identity for Novamont and Mater‐Bi ® ,<br />

the family of products which has made Novamont the world’s leading company in the bioplastics and biochemicals sector.<br />

“We are now no longer a single company. After significant investments, we have become a group of companies, a network<br />

of production and research sites, a sales network that stretches out across the globe and a major joint venture. We are now a<br />

group that has its roots firmly in the local areas but its head in the world. Our new corporate image confirms our drive towards<br />

continuous innovation, which has always been the driving force behind our development,” she added.<br />

Designed by Lorenzo Marini Group, the new corporate image is a blue-green ribbon which wraps around itself in an upward<br />

circular movement, representing the idea of a perpetual drive towards excellence in research, planet Earth and regeneration.<br />

A perfect synthesis of the systemic approach with which Novamont is<br />

revisiting the traditional production-consumption-disposal economic<br />

model from a different standpoint, that of circular economy and supplychains,<br />

with undoubted advantages for the environment and for local<br />

areas.<br />

Tilted sideways, the ribbon becomes the letter M, standing for Mater-Bi, the family of products developed through the<br />

integration of chemistry, the environment and agriculture. The result of over 25 years of research and innovation and of around<br />

1,000 patents, Mater-Bi can provide solutions to specific environmental problems, that of organic waste for example, marking<br />

the present and the future of a truly sustainable development for both the environment and for society. Though different, the<br />

two symbols can transmute into each other, signifying the strength of the bond between the original development model that<br />

Novamont strives towards and the concreteness of demonstration, made possible by the case studies and the integrated supply<br />

chains pioneered by Mater-Bi over the years.<br />

Novamont research has spawned an international industrial reality with Italian roots, but also a platform for interdisciplinary<br />

innovation of great potential, which is able to interconnect different worlds and catalyse new initiatives that can be replicated<br />

in many other contexts.<br />

“With our customary passion and our new brand identity, together with our partners and colleagues we are ready to face<br />

a global market that can no longer ignore the essential and central role of natural resources for mankind”, Catia Bastioli<br />

concluded. KL<br />

www.novamont.com<br />

New ASTM Standard on biodegradability<br />

of plastics in water<br />

Laboratories will soon be able to use a new ASTM International standard to test and better understand biodegradability<br />

of plastics in marine environments. The new standard (soon to be published as D7991, Test Method for Determining Aerobic<br />

Biodegradation of Plastics Buried in Sandy Marine Sediment Under Controlled Laboratory Conditions) provides ways to<br />

simulate how plastics degrade in seawater-soaked sand.<br />

According to ASTM member Francesco Degli Innocenti (director, ecology of products and environmental communication,<br />

Novamont), the recent discovery of major contamination in the oceans has heightened interest in the biodegradability of<br />

plastics. “The environment cannot cope with massive littering, whether it’s biodegradable or not,” says Innocenti, “However,<br />

there are certain products prone to being lost at sea – such as fishing gear – that could have much less environmental impact<br />

by being made with plastics that biodegrade quickly in that environment.”<br />

The standard will provide specific test methods that determine biodegradation rates in different marine habitats simulated<br />

in laboratories. Such tests will help establish parameters to develop plastics that ensure faster biodegradation. The standard<br />

will also advance the understanding of biodegradation when unexpected or uncontrolled releases of plastics occur.<br />

All interested parties are invited to join in the standards developing activities of Subcommittee D20.96 on Environmentally<br />

Degradable Plastics and Biobased Products. In addition to continuing work on standards for biodegradation in water, the<br />

subcommittee is working on proposed standards for biodegradation in soil. MT<br />

www.astm.org<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 5


News<br />

daily upated news at<br />

www.bioplasticsmagazine.com<br />

Bioplastics Organisations Network Europe<br />

(BON Europe) launched<br />

The Bioplastics Organisations Network Europe (BON Europe) is a newly formed collaboration of national bioplastics<br />

organizations from across Europe. BON Europe was launched in summer <strong>2015</strong> with the mission to connect initiatives around<br />

the bioplastics industry on EU level and in the Member States.<br />

The BON Europe partner organizations represent companies that produce, convert or use bioplastics that are biobased,<br />

biodegradable or both, as well as upstream and downstream sectors, such as agriculture and waste management. The founding<br />

members include: Belgian Bio Packaging (Belgium), Club Bio-plastiques (France), Der Verbund kompostierbare Produkte<br />

(Germany), Holland Bioplastics (The Netherlands), and Nordisk Bioplastförening (Nordic countries). European Bioplastics<br />

(EUBP) acts as the umbrella organization and coordinates the BON network.<br />

“The main objective of BON Europe is to push for an economically and politically favorable landscape for bioplastics in<br />

Europe”, says François de Bie, Chairman of European Bioplastics. “This includes promoting legislative measures to encourage<br />

market uptake and eco-design of products, equal access as well as use of responsibly sourced renewable raw materials, as<br />

well as promoting an efficient waste management infrastructure throughout Europe that supports separate biowaste collection<br />

and organic recycling.”<br />

With a current production capacity of almost 1 % of global plastic production and a growth rate of at least 20 % per year,<br />

bioplastics are an economically innovative sector that can drive economic development and employment in Europe. Bioplastics<br />

can contribute to reduce Europe’s dependency on fossil resources and to reduce European greenhouse gas emissions by<br />

driving the development of a biobased circular economy.<br />

“Over the coming years, we will work together on answering vital questions and developing joint statements regarding<br />

standardization, sourcing of biomass, end-of-life-options, and sustainability assessment of bioplastics in order to strengthen<br />

our position in negotiations and lobbying activities on EU and Member State level and to achieve the best possible progress of<br />

the industry”, says Hasso von Pogrell, Managing Director of European Bioplastics. KL<br />

www.european-bioplastics.org.<br />

Newest report on bio-PET market<br />

Research and Markets has announced the addition of the “Global Bio-based Polyethylene Terephthalate (PET) Market<br />

<strong>2015</strong> – 2019” report to their offering. The analysts forecast the global bio-based PET market to grow at a CAGR of 68.25 % over<br />

the period 2014 – 2019.<br />

The report, has been prepared based on an in-depth market analysis with inputs from various industry experts. The report<br />

includes a comprehensive discussion on the market, an extensive coverage on various applications, and end-uses and<br />

composition of bio-based PET. The report provides comments on both the existing market landscape and the growth prospects<br />

in the coming years.<br />

Raw materials constitute a major part of the production cost for manufacturers. Vendors are exposed to the volatile prices<br />

and inconsistent availability of raw materials. To secure themselves from any kind of price or availability shocks, companies<br />

often tend to forge long-term sourcing agreements or venture out into acquiring captive sources of raw materials. There is<br />

also a growing trend of textile manufacturers acquiring strategic stakes in the supplier firms to have better control on quality<br />

of input materials.<br />

According to the report, strong advertising campaigns and promotional activities in the Cola sub-segment have helped<br />

this category perform better than the other categories in the segment. Pricing activity will be a key factor in the future as<br />

consumers opt for the best deals.<br />

Further, the report states that volatility in prices of crude and petrochemical intermediaries such as PTA, which is a major<br />

raw material in the production of bio-based PET, is one of the major challenges.MT<br />

www.researchandmarkets.com<br />

6 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


News<br />

Important milestones for PHA<br />

Bologna, Italy-based Bio-on recently singed a number<br />

of important contracts to further develop the technology<br />

to produce PHAs. PHA, or polyhydroxyalkanoates, are<br />

bioplastics that can replace a number of traditional<br />

polymers currently made with petrochemical processes<br />

using hydrocarbons. The PHAs developed by Bio-on<br />

guarantee the same thermo-mechanical properties as<br />

oil-based polymers with the advantage of being completely<br />

naturally biodegradable.<br />

PHA from sugar beet (France)<br />

Bio-on and Cristal Union, a French cooperative sugar<br />

producer signed an agreement end of July under which<br />

France‘s first facility for the production of PHAs bioplastic<br />

from sugar beet co-products will be built. The two<br />

companies will work together to build a production site<br />

with a 5,000 tonnes/year output to be subsequently be<br />

expanded to 10,000 tonnes/year.<br />

Requiring a 70 million Euro investment, the facility<br />

will be located at a Cristal Union site and will be the<br />

most advanced biopolymers production site in the world.<br />

The new factory will create 50 new jobs specialized in<br />

fermentation to produce this revolutionary bioplastic.<br />

“We are investing in purchasing the license for this new<br />

technology developed by Bio-on,” says Cristal Union CEO<br />

Alain Commisaire, “because this all-natural bioplastic<br />

is an extraordinary tool that can contribute towards the<br />

growth of the French sugar industry, but with a modern,<br />

eco-compatible and eco-sustainable approach”.<br />

PHA from lignocellulose (Hawai‘i)<br />

In early September an exclusive global research contract<br />

between Bio-on and University of Hawai’i was signed to<br />

further develop the technology to produce PHAs from<br />

lignocellulosic materials derived from wood processing<br />

waste and domestic or agricultural waste.<br />

Bio-on will invest 1.4 million US-Dollars in the Manoa<br />

(HI) laboratories for this project. The Hawai‘i Natural<br />

Energy Institute, a research unit of the School of Ocean<br />

and Earth Science & Technology (SOEST) at University of<br />

Hawai’i at Manoa, will take the lead on the research. The<br />

aim is to create an industrial process in which a wider<br />

selection of waste products can serve as the feedstock for<br />

the production of PHAs.<br />

UH is “pleased to accept Bio-on‘s investment”<br />

according to Robert Bley-Vroman, Chancellor of the<br />

University of Hawai’i Manoa USA. The investment will<br />

“make our scientists key players in the research into the<br />

green chemical industry at global level,” he said. Bioon<br />

Chairman Marco Astorri noted that the newly signed<br />

contract makes the research conducted in the USA on<br />

behalf of Bio-on one of the highest-level collaborations<br />

in existence. “We are committing our funding and our<br />

technicians to support UH scientists in the technological<br />

expansion of the high performing biopolymers produced<br />

with Bio-on technology,” he declared.<br />

PHA from sugar cane (Brazil)<br />

The Brazilian investment company Moore Capital<br />

signed a license agreement with Bio-on in mid September<br />

to build the first Brazil-based facility to produce PHAs<br />

bioplastic from sugar cane co-products.<br />

Requiring an 80 million Euro investment, the new facility<br />

will have an annual production capacity of around 10,000<br />

tonnes of PHA, and be located in either São Paulo or Acre<br />

State. According to the two companies, the new plant will<br />

become the most advanced biopolymers production site in<br />

South America.<br />

“We will create Brazil‘s first PHAs production facility<br />

with a company attentive to ecology and sustainability -<br />

two key ingredients of the chemical industry of the future,”<br />

explained Marco Astorri. The PHA produced at the new<br />

facility will be based on agricultural waste, such as from<br />

sugar cane.<br />

“We have decided to use Bio-on technology,” says Otávio<br />

Pacheco, Management Partner of Moore Capital, “because<br />

it represents an exceptional opportunity for industrial<br />

development in Brazil. This is why we have decided to<br />

invest 5.5 million Euro in acquiring the production license<br />

and another 80 million in constructing the first facility”.<br />

Moore Capital also has an option to build a second plant<br />

in Brazil.<br />

The new production hub will create 60 new jobs, plus<br />

allied industries. Its backers say that it will help to meet<br />

the high demand for this revolutionary biopolymer already<br />

coming in from numerous plastics processors in Brazil.<br />

Bio-on has said that going forward, the company would<br />

also be looking at how to further develop the business of<br />

the high-performing biopolymers produced in Brazil with<br />

Bio-on technology in South America. MT<br />

www.bio-on.it · www. www.cristal-union.fr<br />

www.manoa.hawaii.edu/miro · www.moorecapital.com.br<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 7


Events<br />

Successful debut of<br />

bio!CAR conference<br />

With a combined attendance of around 70 participants,<br />

the inaugural bio!CAR conference, organized by bioplastics<br />

MAGAZINE together with the nova-Institute,<br />

can truly be termed a success. The new conference, which<br />

focussed exclusively on biobased materials in automotive engineering,<br />

was launched in Stuttgart, Germany on 24 and 25<br />

September, within the framework of COMPOSITES EUROPE<br />

<strong>2015</strong>. bio!CAR attracted attendees representing the entire<br />

value chain, ranging from raw materials producers to OEMs,<br />

Tier 1 and other suppliers.<br />

The theme of the bio!CAR conference aimed to reflect<br />

the trend towards the increasing use of biobased polymers<br />

and natural fibres in the automotive industry: more and<br />

more manufacturers and suppliers are betting on biobased<br />

alternatives derived from renewable raw materials such as<br />

wood, flax, jute, sisal, cotton or coir, used as reinforcement<br />

materials, as well as reinforced or unreinforced, but biobased<br />

thermoplastics, thermoset or chemical building blocks.<br />

According to the Hürth-based nova-Institute, the European<br />

car industry processed approximately 80,000 tonnes (2012) of<br />

wood and natural fibres into composites. The total volume of<br />

bio-based composites in automotive engineering was 150,000<br />

tonnes.<br />

Bioplastics are equally useful for premium applications<br />

in the auto sector. Castor oil-based polyamides are used in<br />

high-performance components, polylactic acid (PLA) in door<br />

panels, soy-based foams in seat cushions and arm rests, and<br />

biobased epoxy resins in composites.<br />

The bio!CAR conference was filled with a host of expert<br />

presentations on the latest developments, the overall market<br />

situation and the legal frameworks in the field of biobased<br />

materials. Today’s portfolio of these materials ranges from<br />

the conventional plastics filled or reinforced with sophisticated<br />

natural-fibre products to the biobased, drop-in plastics, such<br />

as castor oil-based polyamides, biobased epichlorohydrin for<br />

epoxy resins or biobased EPDM elastomers. And although<br />

one speaker commented that these drop-ins were ‘kind<br />

of boring because they cannot be differentiated from their<br />

fossil-based counterparts’, the majority of attendees agreed<br />

that the fact that these drop-ins are partly or fully biobased<br />

represents a significant advantage. Novel bioplastics, such as<br />

furfuryl alcohol or isosorbide-based bio-polycarbonate, were<br />

also featured.<br />

During a panel discussion, the conference discussed the<br />

questions: “The future of automobile interior parts – Light<br />

weight, easy to recycle, biobased or even biodegradable?<br />

Where does the journey go?”. One aspect that emerged in<br />

the discussion was that performance and sustainability are<br />

key. “Not biobased for the sake of biobased only,” as Maira<br />

Magnani (Ford) put it.<br />

The Get-Together sponsored by bioplastics MAGAZINE<br />

and Fraunhofer WKI afforded attendees the opportunity to<br />

meet and mingle close to the exhibited Bioconcept Car, a<br />

race car that includes a number of different bioplastic and<br />

biocomposite parts.<br />

In addition to the highly acclaimed (by delegates, speakers<br />

and exhibitors) conference, all attendees had free access<br />

to the COMPOSITES EUROPE trade show, which included<br />

a special Biobased Composites Pavilion, featuring over 20<br />

exhibitors. MT<br />

www.bio-car.info<br />

8 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


io CAR<br />

says<br />

THANK YOU...<br />

...to all of the attendees, sponsors, and speakers<br />

who participated in bio!car <strong>2015</strong><br />

www.bio-car.info<br />

supported by<br />

co‐orgnized by<br />

in cooperation with<br />

Media Partner<br />

VK


Award<br />

The Bioplastics<br />

Oskar<br />

Finalists for<br />

the 10 th Global<br />

Bioplastics Award<br />

bioplastics MAGAZINE is honoured<br />

to present the five finalists<br />

for the 10 th Global Bioplastics<br />

Award. Five judges from the academic<br />

world, the press and industry<br />

associations from America, Europe<br />

and Asia have again reviewed many<br />

really interesting proposals. On<br />

these two pages we present details<br />

of the five most promising submissions.<br />

The Global Bioplastics Award<br />

recognises innovation, success and<br />

achievements by manufacturers,<br />

processors, brand owners, or<br />

users of bioplastic materials. To<br />

be eligible for consideration in<br />

the awards scheme the proposed<br />

company, product, or service must<br />

have been developed or have been<br />

on the market during 2014 or <strong>2015</strong>.<br />

The following companies/<br />

products are shortlisted (without any<br />

ranking) and from these five finalists<br />

the winner will be announced<br />

during the 10 th European Bioplastics<br />

Conference on November 5 th , <strong>2015</strong><br />

in Berlin, Germany.<br />

Alki (France)<br />

Kuskoa Bi –<br />

the first bioplastic chair<br />

The comfortable and generouslysized<br />

Kuskoa Bi, designed by Jean Louis<br />

Iratzoki is the first chair on the market<br />

to be manufactured in bioplastic. This<br />

biobased polymer is fully recyclable<br />

and its production gives rise to a<br />

significant environmental advantage as<br />

it reduces greenhouse gas emissions.<br />

Its particularly enveloping shell, that<br />

has classic simple lines reminiscent of<br />

those seen in the Eames’ DAW Chair, is<br />

cut out in such a way as to optimize back<br />

and arm support, is delicately placed on<br />

a solid wood trestle. A version in a soft<br />

wool‐based upholstery is also available.<br />

The bioplastic used to manufacture the<br />

Kuskoa Bi shell is based on PLA, made<br />

from plant‐based renewable resources<br />

(corn starch, sugarcane, natural fibres,<br />

etc.). It is a fully recyclable material<br />

that has a significant environmental<br />

advantage as it reduces greenhouse gas<br />

emissions.<br />

“We are very much aware that<br />

everything we do, whether as individuals<br />

or groups, has a direct impact on the<br />

surrounding environment,” says Alki’s<br />

artistic director Jean Louis Iratzoki.<br />

This is why the oak used comes from<br />

sustainably managed forests and<br />

most of their upholstery is made from<br />

natural materials (wool, natural fibres,<br />

linoleum, etc.). The approach to the new<br />

project is no different.<br />

Eki Solorzano (Alki’s media<br />

representative): “True to our principles,<br />

we wanted to participate in this<br />

sustainable development approach by<br />

breaking new ground with the pioneering<br />

manufacture of a bioplastic chair.”<br />

www.alki.fr<br />

Tetra Pak (Italy)<br />

Tetra Rex ® Bio‐based ‐ The<br />

world’s first fully renewable<br />

package<br />

Within their ten year business plan<br />

for the environment, this year, Tetra Pak<br />

achieved a significant milestone with<br />

the launch of Tetra Rex Bio‐based, the<br />

world’s first fully renewable liquid food<br />

carton package — solely produced from<br />

renewable, recyclable and traceable<br />

FSC certified packaging and bio‐based<br />

plastic derived entirely from sugarcane<br />

(Braskem’s bio‐PE).<br />

In 2007 Tetra Pak launched the world’s<br />

first FSC labelled cartons. By 2014,<br />

130 Billion FSC labelled packages had<br />

reached consumers. In 2011, caps made<br />

from certified and traceable sugar cane<br />

(bio‐PE) were introduced and within a<br />

year 1 billion bio‐based caps had been<br />

featured on Tetra Pak packages sold<br />

worldwide.<br />

The next step was to combine this<br />

development of certified paperboard<br />

and bio‐plastic into the world’s first<br />

fully renewable carton. This ambition<br />

culminated in the commercial launch<br />

of Tetra Rex Bio‐based in January <strong>2015</strong>.<br />

The package is unique within the<br />

industry as it is manufactured solely<br />

from plastics derived from sugar cane<br />

and FSC certified paperboard. As such,<br />

it is fully renewable, fully recyclable<br />

and entirely traceable to source. The<br />

low‐density polyethylene (LDPE) used<br />

to create the laminate film for the<br />

packaging material and the neck of the<br />

opening, together with the high‐density<br />

polyethylene (HDPE) cap, are all derived<br />

from sugar cane.<br />

The product hit shelves first in<br />

Scandinavia and customers reported<br />

that consumer feedback was extremely<br />

positive.<br />

www.tetrapak.com<br />

10 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Award<br />

MHG Meredia Holdings Group (USA)<br />

First biodegradable fishing lures<br />

MHG strives to create a greener<br />

tomorrow with renewable, sustainable,<br />

biodegradable, and toxin free bioplastics<br />

for people at work and at home. MHG’s<br />

biopolymer resins have helped create a<br />

healthier product marketplace for over<br />

a decade.<br />

MHG recently presented the first<br />

ever certified biodegradable freshwater<br />

fishing lure, which is being produced by<br />

the famous tackle company, Bill Lewis<br />

Lures, the maker of Rat‐L‐Trap. The<br />

new Rat‐L‐Traps is made out of pure<br />

MHG PHA bioplastic.<br />

“Fishing is a seventy three billion<br />

dollar industry and the freshwater<br />

division makes up eighty two percent of<br />

it,” remarked Paul Pereira, CEO of MHG.<br />

“Partnering with Rat‐L‐Trap to make<br />

these popular lures in a biodegradable<br />

form is a big step in reducing plastic<br />

pollution produced by the fishing<br />

industry.”<br />

In addition to performance, there has<br />

been positive feedback regarding the<br />

pilot production of the PHA Rat‐L‐Traps,<br />

including its ability to weld together<br />

better than the traditional plastic that’s<br />

been used. There have been no known<br />

production complications to date. “The<br />

PHA has a lot of potential and I am<br />

very excited about what we’ve seen so<br />

far,” stated Wes Higgins, President of<br />

Bill Lewis Lures, the company who<br />

produces Rat‐L‐Traps. “I’m honored to<br />

have our name associated with research<br />

that could lead to conservation of our<br />

fishing resources.”<br />

Bill Lewis Lures is the producer of the<br />

Original Rat‐L‐Trap lipless crankbait.<br />

The Rat‐L‐Trap has been referred to as<br />

“The Most Influential Fishing Lure” of<br />

all time in Outdoor Life’s Hall of Fame<br />

Fishing Lures article.<br />

www.mhgbio.com<br />

Mitsubishi<br />

Chemical Corp. and Sharp Corp. (Japan)<br />

Crack resistant bio‐based<br />

plastic smartphone screen<br />

Sharp Corporation (Osaka, Japan)<br />

has chosen Mitsubishi Chemical’<br />

(MCC) biobased engineering plastic<br />

DURABIO for the front panel of its new<br />

smartphone, the AQUOS CRYSTAL 2. The<br />

choice marks a world‐first as bio‐based<br />

engineering plastic has ever been used<br />

on the front panel of any smartphone.<br />

Most front panels of smartphones are<br />

made of glass, and their susceptibility to<br />

cracking has been an ongoing problem.<br />

This has led manufacturers to consider<br />

polycarbonate and other plastics for the<br />

front panels because of their light weight<br />

and increased durability compared to<br />

glass. Unfortunately, some traditionally<br />

available plastics offered excellent optical<br />

properties, but were more prone to<br />

cracking upon impact, while others that<br />

were impact‐resistant tended to have poor<br />

optical properties. Therefore, as there was<br />

a need for considerable improvement<br />

in the plastics, the vast majority of<br />

smartphone manufacturers relied on<br />

glass for the front panels of their phones.<br />

MCC‐developed Durabio is a biobased<br />

engineering plastic made from<br />

plant‐derived isosorbide, which features<br />

excellent performance as it offers higher<br />

resistance to impact, heat, and weather<br />

than conventional engineering plastics.<br />

In addition, it has excellent transparency<br />

and low optical distortion.<br />

Conventional Polycarbonate is crackresistant<br />

but not scratch resistant,<br />

whereas PMMA is scratch resistant but<br />

not crack‐resistant. Durabio is both<br />

scratch resistant and crack‐resistant<br />

and it has no yellowing (aging) effect,<br />

like conventional plastics<br />

This application shows that this<br />

bioplastic offers superior performance<br />

characteristics for a durable application<br />

in addition to its renewable source.<br />

www.m‐kagaku.co.jp<br />

A. Schulman Castellon (Spain)<br />

A novel bioresin for compostable<br />

flexible tubes in cosmetics<br />

A. Schulman, together with the<br />

consortium of companies formed by<br />

Germaine de Capuccini, Petroplast,<br />

and the Ainia‐Aimplas alliance, has<br />

successfully developed the first<br />

biodegradable flexible tube for cosmetic<br />

products. In particular, the A. Schulman’s<br />

R&D team suceeded in finding the<br />

appropriate compostable material to<br />

replace conventional polyethylene in<br />

flexible packaging tubes for cosmetics.<br />

The new bioresin is a reinforced<br />

biopolymers alloy, obtained by reactive<br />

extrusion, which can be particularly<br />

processed into a tube using conventional<br />

extrusion blow moulding equipment.<br />

The new bioresin was produced by<br />

reactive extrusion using a blend of<br />

commercially available biopolymers in<br />

A. Schulman compounding facilities.<br />

This mainly includes PLA, PBAT, PHAs,<br />

and PBS. Twin‐screw extrusion was the<br />

methodology to prepare the bioresin<br />

as it represents an ideal compounding<br />

strategy for the preparation of polymer<br />

blends, since it delivers more mixing<br />

and dispersion energy than is provided<br />

by conventional single‐screw extruders.<br />

The new biodegradable packaging<br />

meets the main requirements of the<br />

materials frequently used in flexible tubes<br />

manufactured for the cosmetic industry:<br />

• Presents sufficient flexibility to facilitate<br />

product dosage (squeeze tubes).<br />

• Preserves the properties of beauty<br />

products for over two years<br />

• Offers chemical resistance and compatibility<br />

with the packaged product<br />

• Can be processed by extrusion blow<br />

molding (tube) and injection molding<br />

(caps)<br />

• Sealing stability over time and suitable<br />

for printing<br />

www.aschulman.com<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 11


Fibers & Textiles<br />

Efficiency boost<br />

in PLA fibre<br />

recycling<br />

www.erema.at<br />

Figure 1: The newly developed Counter Current core technology of the<br />

INTAREMA ® generation offers major benefits for temperaturesensitive<br />

plastics such as PLA<br />

Figure 2: With Counter Current technology capacity remains at a<br />

constantly high level over a much broader temperature range<br />

Throughput<br />

With Counter Current technology<br />

Without Counter Current technology<br />

Temperature inside Preconditioning Unit<br />

PATENTED<br />

Thanks to the new INTAREMA ® plant generation<br />

launched by EREMA (Ansfelden,<br />

Austria) in 2013, bioplastics can now be recycled<br />

far more efficiently than before. The processing<br />

benefits with fibres are particularly notable.<br />

These are due above all to the innovative<br />

technologies of the preconditioning unit and the<br />

new Counter Current core technology.<br />

Fibres offer a large surface area for dirt and<br />

moisture to adhere to – PLA fibres in particular<br />

are hygroscopic and extremely sensitive to<br />

moisture. In order to protect PLA from hydrolytic<br />

degradation in the course of mechanical<br />

recycling, moisture has to be removed early<br />

on – ideally prior to extrusion. This takes place<br />

in the preconditioning unit of the new Intarema<br />

systems where the material is cut, homogenised,<br />

degassed, heated, dried and additionally<br />

compacted. Due to the low specific weight the<br />

compacting is particularly important so the<br />

extruder can subsequently be fed continuously.<br />

Dr. Gerold Breuer, Erema Head of Marketing<br />

& Business Development explains: The multifunctional<br />

treatment in our recycling system<br />

is so effective that the cut and dried PLA fibres<br />

can be melted, filtered and then pelletised in the<br />

extruder with minimal shear stress. We know<br />

from rheological measurements of recycled<br />

materials that the valuable polymer structure is<br />

retained and there is no viscosity degradation.<br />

The newly developed Counter Current core<br />

technology of the Intarema generation offers<br />

benefits for temperature-sensitive plastics such<br />

as PLA. Counter Current shows its strengths in<br />

the border area between the preconditioning<br />

unit and tangentially connected extruder. Inside<br />

the preconditioning unit the rotation of the rotor<br />

disc which is equipped with tools forms a rotating<br />

spout so that the material is circulating the whole<br />

time (fig. 1). In the Counter Current system this<br />

material spout – unlike the previous technical<br />

standard – moves against the direction of the<br />

extruder. As a result, the relative speed of the<br />

material in the intake zone, i. e. when passing<br />

from the preconditioning unit to the extruder,<br />

increases to such an extent that the extruder<br />

screw acts in the same way as a cutting edge<br />

which now cuts the plastic. The result of this<br />

inverse tangential configuration: the extruder<br />

handles more material in a shorter time. Thanks<br />

to this improved material intake, capacity is not<br />

only increased, it also stays at a constantly high<br />

level (fig. 2) over a much broader temperature<br />

range. The operation range for optimum system<br />

capacity has thus been extended considerably. In<br />

addition to this there is also greater flexibility in<br />

the selection of the optimum operation point. This<br />

is of particular advantage when processing very<br />

(temperature-) sensitive materials and especially<br />

very light materials with low energy content such<br />

as PLA fibres or thin packaging films.<br />

12 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Fibers & Textiles<br />

QMilk fibres close<br />

to market launch<br />

QMILK fibre is a 100 % natural and renewable textile fibre made of nonmarketable<br />

milk and produced using an eco-friendly process. The<br />

textile fibre is multifunctional, antibacterial, compostable and flame<br />

retardant. Qmilk fibre has a natural, silk-like quality and very good color<br />

absorbency.<br />

Founded in 2011, Qmilch GmbH (Hanover, Germany) now boasts 20<br />

employees who work in a two-shift system; the company operates a<br />

production line with an annual capacity of 1,000 tonnes. Now getting ready to<br />

enter the market with the first fibres the initial focus will be in the technical<br />

sector, followed by the clothing and home textile industry.<br />

As Qmilk fibres are made from casein, they are characterized by their<br />

protein composition. Casein is similar to sheep wool in its structure.<br />

However, unlike in wool keratin, there are no sulfate bridges. Just like wool,<br />

Qmilk fibres have a better thermal insulation capacity than cellulose fibres.<br />

“It is quite important to have knowledge of the general chemical properties<br />

and possibilities for implementation to understand the mode of reaction and<br />

behavior of Qmilk fibres,” says Anke Domaske, founder and CEO of Qmilch.<br />

Casein is a globular protein and consists — in addition to aminodicarboxylic<br />

acids — of diaminocarboxylic acids and cystine. Hence casein exhibits (in<br />

analogy to keratin) amphoteric properties and can bind acids and bases to<br />

form salts.<br />

Even if Qmilk fibres are made from regenerated proteins, they are not<br />

regenerated protein fibres, simply because the proteins were not present in<br />

the form of fibres and can therefore not be regenerated from fibres. In fact,<br />

the proteins are formed into fibres only after they have been dissolved, in the<br />

course of which their initial morphology is destroyed.<br />

Qmilk is not a thermoplastic, but belongs structurally to the thermosets.<br />

This means no fixed melting point of the material can be detected. Therefore,<br />

it shows a high fire protection classification (B1-B2, DIN 4102-1 and DIN<br />

75200) and is not electrostatic. The molecular weights are found in a range<br />

from several thousand to several million units. No spin finishing needs to be<br />

applied during manufacturing.<br />

In comparison to cellulose fibres, Qmilk fibres are highly alkali sensitive,<br />

yet with a greater acid resistance. The fibre can therefore be readily stained<br />

with wool dyes in the acidic range. Qmilk fibres are easily dyeable in the<br />

spinning process, as well as yarn and piece dyed. The fibres can be used in<br />

textile fibre blends, as well as in 100 % Qmilk textiles. The colour crystals<br />

of the milk protein casein provide exceptional colour brilliance. Spun-dyed<br />

processes in particular offer high colour strengths, because the pigment is<br />

incorporated directly into the polymer matrix.<br />

Qmilk uses a side stream of the food industry. About 2 million tonnes of<br />

milk are annually discarded in Germany alone (worldwide about 100 million<br />

tonnes) because they do not meet the legal requirements as a food. The<br />

CO 2<br />

emitted during the production of this non-food milk is bound, as the<br />

milk is further processed into a high quality raw material. The feedstock is<br />

abundant: now that the European milk quota legislation (1984 until March<br />

<strong>2015</strong>) has been abolished, the production of milk – including all unavoidable<br />

byproducts or waste streams – continues to rise.<br />

Qmilk can be produced from contaminated milk products, process water<br />

in the dairy industry or expired milk. MT<br />

www.qmilk.eu<br />

Fibres exiting the dies<br />

Staple fibres<br />

The fibres are getting texturised<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 13


Fibers & Textiles<br />

Improved PLA twines<br />

for horticulture support<br />

For the growth of a large number of crops in horticulture<br />

support is used in the form of wires. These<br />

so called twines support the fruit and vegetable<br />

plants and should be able to carry a fully grown plant.<br />

Normally polypropylene twines are used in horticulture.<br />

A considerable disadvantage of polypropylene twines is<br />

the waste management after the harvest. The remaining<br />

of the plant including the polypropylene twines is<br />

discarded as waste; however, due to the mixed character<br />

it is impossible to qualify this waste as compost.<br />

Therefore, it is treated as normal waste and is incinerated<br />

or collected and transported to a landfill. Separating<br />

the twines from the plant waste is often too time<br />

consuming and therefore expensive.<br />

The incentive to develop a compostable twine is<br />

2-fold:<br />

• It is cheaper for the grower to dispose his waste,<br />

separation is not necessary.<br />

• Plant waste and twines can be collected and<br />

composted, i. e., less landfill/incineration.<br />

There are already biodegradable alternatives<br />

available in the form of natural fibers (jute, sisal, flax,<br />

hemp); however, these twines tend to degrade too fast<br />

and loose their strength during cultivation and are<br />

therefore not suitable for the growth of all crops.<br />

The development of a compostable twine which can<br />

replace polypropylene twines is challenging. The twine<br />

should have enough tenacity for a period up to 12 months.<br />

Moreover, the twine should survive a high relative humidity,<br />

temperatures above 50 °C and should not be susceptible<br />

to preliminary degradation. Twines that are used outside<br />

should withstand direct sunlight (UV) as well.<br />

PLA is the most suitable raw material from an<br />

economic and technical point of view: it is relatively<br />

cheap, compostable and UV stable. However, PLA suffers<br />

from creep behavior: at a tension below break level it<br />

will elongate until a premature break occurs. This creep<br />

behavior is more pronounced at elevated temperatures<br />

and at higher relative humidities.<br />

The most challenging task was to develop a PLA twine<br />

without the creep behavior. Applied Polymer Innovations<br />

API (Emmen, The Netherlands) succeeded in this task.<br />

The customized melt spin process, is therefore patent<br />

pending. In the graph below the results of a stress test are<br />

shown: the newly developed GreenTwine performs 3 times<br />

better than other PLA based twines.<br />

GreenTwine is currently in the pilot phase and field<br />

tests in the USA, Mexico, Canada, Israel, Finland and<br />

The Netherlands are in progress. The twine is tested<br />

on peppers, eggplants, cucumber and tomatoes. After<br />

evaluation of the field tests Applied Polymer Innovations<br />

will launch the product on the market. MT<br />

api-institute.com<br />

Figure 1: GreenTwine with improved properties as compared to<br />

conventional types.<br />

Figure 2: Field test; GreenTwine as a support for tomatoes<br />

100<br />

90<br />

80<br />

70<br />

Standard PLA yarn<br />

GreenTwine<br />

Creep (%)<br />

60<br />

50<br />

40<br />

30<br />

20<br />

Commercially available<br />

PLA based twine<br />

10<br />

0<br />

0 5 10<br />

Time (h)<br />

15 20<br />

14 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Fibers & Textiles<br />

World’s first piezoelectric<br />

fabrics for wearable devices<br />

Kansai University (Osaka, Japan) and Teijin Limited (headquartered<br />

in Osaka and Tokyo, Japan) announced earlier<br />

this year that Professor Yoshiro Tajitsu, Faculty of Engineering<br />

Science, Kansai University, and Teijin have developed<br />

the world’s first polylactic acid (PLA) fiber- and carbon-fiberbased<br />

piezoelectric fabrics.<br />

The new piezoelectric fabrics combine Teijin’s polymer and<br />

textile technologies – a Teijin growth strategy to integrate key<br />

existing materials and businesses – with Prof. Tajitsu’s worldleading<br />

knowledge of piezoelectric materials. Development<br />

was supervised by Prof. Tajitsu at Kansai University, with<br />

technological cooperation provided by the Industrial<br />

Technology Center of Fukui Prefecture.<br />

The fabrics comprise a piezoelectric poly-L-lactic acid<br />

(PLLA) and carbon fiber electrode. Plain, twill and satin weave<br />

versions were produced for different applications: plain weave<br />

detects bending, satin weave detects twisting, and twill weave<br />

detects shear and three-dimensional motion, as well as<br />

bending and twisting.<br />

contains lead, applications are being increasingly limited by<br />

the EU directive that restricts the use of certain hazardous<br />

substances in electrical and electronic equipment.<br />

Polyvinylidene fluoride (PVDF) is a well-known piezoelectric<br />

polymer. However, it is limited to use in sensors and such, and<br />

it is not suited to industrial-level manufacturing because it<br />

requires poling treatment and exhibits pyroelectricity.<br />

In 2012, Kansai University and Teijin developed a flexible,<br />

transparent piezoelectric film by alternately laminating PLLA<br />

and optical isomer poly-D-lactic acid (PDLA). The all-new<br />

wearable piezoelectric fabric announced in January is the<br />

newest application of this technology. MT<br />

www.teijin.com<br />

www.kansai-u.ac.jp/English/<br />

CAD data can immediately reflect the folding of a piezoelectric fabric.<br />

New piezoelectric fabrics (from left: plain weave, twill weave and<br />

satin weave)<br />

The sensing function, which can detect arbitrary<br />

displacement or directional changes, incorporates Teijin’s<br />

weaving and knitting technologies. The function allows fabric<br />

to be applied to the actuator or sensor to detect complicated<br />

movements, even three-dimensional movements.<br />

Kansai University and Teijin introduced the new piezoelectric<br />

fabric at the 1 st Wearable Expo (Tokyo, January <strong>2015</strong>).<br />

Kansai University and Teijin will continue working on ideal<br />

weaves and knits for fabric applications that enable elaborate<br />

human actions to be monitored simply via clothing worn by<br />

people. Such applications are expected to contribute to the<br />

evolution of the Internet of Things (IoT) in fields ranging<br />

from elderly care to surgery, artisanal techniques to space<br />

exploration, and many others.<br />

Piezoelectricity is the ability of certain dielectric materials<br />

to generate an electric charge in response to mechanical<br />

stress. It also has the opposite effect – the application of<br />

electric voltage produces mechanical strain in the materials.<br />

Both of these effects can be measured, making piezoelectric<br />

materials effective for both sensors and actuators.<br />

Lead zirconate titanate (PZT) has practical piezoelectric<br />

applications in industry, but as a ceramic material it lacks<br />

transparency and flexibility. In addition, because PZT<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 15


Fibers & Textiles<br />

New biobased fibres<br />

for automotive<br />

interior applications<br />

The automotive sector currently generates large volumes<br />

of solid waste, particularly at the end of the<br />

vehicle’s life. By replacing different (petroleumbased)<br />

plastic textile components by more environmentally<br />

friendly solutions, the industry is trying to reduce its<br />

environmental impact as well as to add new, value‐adding<br />

functionalities to new products.<br />

In this context, the BIOFIBROCAR project (funded within<br />

the scope of the 7 th European Framework Programme)<br />

was initiated to explore the feasibility of substituting the<br />

polyester (PET) and polypropylene (PP) fibres currently<br />

applied in car interiors, by PLA‐based fibres. The duration<br />

of the project, which was successfully completed in<br />

June <strong>2015</strong>, was 30 months. Nine partners (four research<br />

institutions: Aimplas, Aitex, STFI and ITA, and five SMEs:<br />

Addcomp Holland, Avanzare Innovación Tecnológica,<br />

Perchados Textiles, Weyermann and Canatura) from three<br />

different countries (Spain, Germany and the Netherlands)<br />

made up the project consortium.<br />

Requirements and limitations in the<br />

automotive industry<br />

An average car uses approximately 40 to 50 m 2 of fabric,<br />

which weighs an estimated 9 to 10 kg. Textile fibres are<br />

incorporated into many components, including tires, seat<br />

belts, hoses, interior panels, upholstery, sandwich panels<br />

for passive safety and impact absorption, composites and<br />

many others. According to different studies, the typical<br />

composition of a car by material is approximately 65 %<br />

steel, 6 % aluminium, 10 % plastic, 6 % rubber and 13 %<br />

other materials, such as glass or fibres, which yield too<br />

much waste.<br />

One of the solutions proposed by the project to reduce<br />

the quantity of waste or improve the recyclability of<br />

the different components has been the substitution of<br />

different polyester/polypropylene woven and non‐woven<br />

fabrics found in a vehicle interior, by novel PLA‐based<br />

fibres developed using melt spinning techniques.<br />

1. Sun roofs<br />

2. Roofs<br />

3. Folding roofs<br />

4. Sun blinds<br />

5. Fuel filters<br />

6. Column guards<br />

7. Transmission tunnels<br />

8. Batteries<br />

9. Belts and hoses<br />

10. Composites<br />

11. Air bags<br />

12. Seat belt anchors<br />

13. Seat belts<br />

14. Boot lining<br />

15. Boot flooring<br />

16. Exhaust pipes<br />

17. Tyres<br />

18. Roof interiors<br />

19. Bodywork<br />

20. Seats<br />

21. Upholstery<br />

22. Insulation<br />

23. Window frames<br />

24. Doors<br />

25. Filters<br />

26. Fuel tanks<br />

27. Floor mats<br />

16 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Fibers & Textiles<br />

By:<br />

Amparo Verdú Solís<br />

Extrusion Department Researcher<br />

AIMPLAS (Technological Institute of Plastics)<br />

Paterna, Spain<br />

PLA has good characteristics, many<br />

of them comparable or even better than<br />

those of conventional plastics derived from<br />

petroleum, which it makes suitable for a<br />

variety of uses. In comparison to PET and<br />

PP, which are the fibres mostly used at the<br />

moment in car interiors, PLA fibre meets<br />

almost all performance specifications of<br />

this application.<br />

The main limitation of conventional PLA<br />

is its thermal resistance; PLA softens at a<br />

temperature of around 52 °C, which limits its<br />

use in applications that require temperature<br />

resistance under pressure and conditions<br />

of environmental and chemical stress. The<br />

interior temperature in modern cars can<br />

easily exceed 80 °C on hot summer days.<br />

Melting temperature (°C)<br />

Modulus (GPa)<br />

260<br />

250<br />

220<br />

200<br />

180<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

PCL<br />

PCL<br />

Biopolyester<br />

Biopolyester<br />

PHF<br />

PHF<br />

PLA<br />

PLA<br />

PLA blends<br />

PLA blends<br />

Starch blends<br />

Starch blends<br />

Cellulose<br />

derivatives<br />

Cellulose<br />

derivatives<br />

PE-HD<br />

PE-HD<br />

PP<br />

PP<br />

ABS<br />

ABS<br />

PET<br />

PET<br />

PS<br />

PS<br />

PA 6<br />

PA 6<br />

Project development and results<br />

Throughout the project, different<br />

approaches were followed in the quest to<br />

achieve a material with the desired properties.<br />

Aimplas, with Addcomp and Avanzare<br />

contribution, developed a compound<br />

that is able to fulfill the requirements for<br />

automotive interior applications, including<br />

such aspects as thermal resistance, fogging,<br />

odour emissions, VOCs and antimicrobial<br />

resistance.<br />

The PLA blend formulation and the<br />

processing conditions were key factors<br />

that determined the performance of the<br />

materials, since it has been proven that<br />

crystallization of PLA plays a very important<br />

role in the thermal resistance of this<br />

material. It proved possible to increase the<br />

softening temperature from 57 °C to 102 °C,<br />

without compromising the viscosity of the<br />

material, which could then be processed by<br />

extrusion melt spinning in order to obtain<br />

the fibers.<br />

These fibers were succesfuly converted<br />

into fabrics and non-woven samples in order<br />

to obtain a final prototype of a moulded door<br />

panel. Two non-woven layers and a woven<br />

fabric were combined into a composite<br />

consisting of 100% bio-based material.<br />

www.biofibrocar.aitex.es<br />

www.aimplas.es<br />

Tensile strength (MPa)<br />

Vicat (°C)<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

200<br />

180<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

PCL<br />

PCL<br />

Biopolyester<br />

Biopolyester<br />

PHF<br />

PHF<br />

PLA<br />

PLA<br />

PLA blends<br />

PLA blends<br />

Starch blends<br />

Starch blends<br />

Cellulose<br />

derivatives<br />

Cellulose<br />

derivatives<br />

PE-HD<br />

PE-HD<br />

PP<br />

PP<br />

ABS<br />

ABS<br />

PET<br />

PET<br />

PS<br />

PS<br />

PA 6<br />

PA 6<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 17


From Science & Research<br />

How much bio is in there?<br />

Can stable isotopes be used to determine<br />

the bio-based content of products?<br />

By:<br />

Lambertus van den Broek, Maarten van der Zee<br />

Wageningen UR Food & Biobased Research<br />

Grishja van der Veer<br />

RIKILT Wageningen UR<br />

Wageningen, The Netherlands<br />

Resource supply and environmental aspects are considered<br />

to be of increasing importance to industrial<br />

production. Products like building blocks, intermediates,<br />

materials and chemicals based on renewable<br />

resources can contribute to both economically and ecologically<br />

efficient solutions. Therefore, it is of interest to<br />

determine and communicate information on the content<br />

of biomass resources of an individual product. Currently,<br />

the bio-based content of products is usually determined<br />

on the basis of the quantification of 14 C carbon (radiocarbon<br />

dating). This is based on the radio-active decay of 14 C,<br />

which can be used to estimate the age of organic materials<br />

up to roughly 60,000 years. Radiocarbon dating for<br />

estimating the bio-based content is based on the near absence<br />

of 14 C in fossil-based materials such as oil and gas,<br />

whereas bio-based materials contain modern concentrations<br />

of 14 C. These methods focus on carbon, and consequently<br />

only determine the bio-based carbon content,<br />

thereby neglecting the fact that bio-based products also<br />

contain large quantities of other elements, like oxygen, nitrogen<br />

and hydrogen. Consequently, measured bio-based<br />

carbon content can deviate significantly (higher as well as<br />

lower) from the actual biomass content (table 1).<br />

Stable isotope approach<br />

Previous studies have hinted towards the potential<br />

application of stable isotope analysis as an additional<br />

means to determine the bio-based content of materials<br />

and products. This relies on the observation that the<br />

stable isotope composition of some bio-based materials<br />

and products is on average different from that of their<br />

fossil-based analogues. For example, the carbon isotope<br />

ratio (δ 13 C) reported for bio-ethanol from maize has delta<br />

values between -13 and -11 ‰, whereas synthetic ethanol<br />

has delta values varying between -32 and -25 ‰. Although<br />

no stable isotope based methods have been used for<br />

determination of the bio-based content of products so far,<br />

the potential to use stable isotope analysis for this purpose<br />

attracted the attention of standardisation committee CEN/<br />

TC 411 and was evaluated in detail in the framework of the<br />

KBBPPS project 1 .<br />

Stable isotopes<br />

Isotopes have the same number of protons and electrons<br />

but have different numbers of neutrons. Therefore,<br />

isotopes of the same element have the same atomic<br />

number but different masses. Hydrogen for example has<br />

three isotopes, two of which are stable and one which<br />

is unstable (radio-active) (figure 1). To determine the<br />

bio-based content the focus is on the stable isotopes of<br />

carbon, hydrogen, nitrogen and oxygen, which together<br />

with sulphur make up the bulk of organic material.<br />

Fortunately all these elements have at least two stable<br />

isotopes and this allows to determine their respective<br />

ratios in a material or product. The stable isotope<br />

composition is often expressed as a ratio of the heavier<br />

isotope to the lighter which is then expressed relative to<br />

the ratio in some defined reference material with known<br />

isotope composition. The isotope ratios are quoted as<br />

delta (δ) values and reported in units of per mill (‰). If a<br />

sample has more of the heavier isotope than the reference<br />

material it is considered enriched (positive δ-value). If<br />

the sample has less of the heavier isotope compared to<br />

the reference material it is depleted and has a negative<br />

δ-value.<br />

Table 1: Examples of differences in bio-based carbon content and<br />

biomass content of specific products.<br />

Figure 1: Isotopes of hydrogen: protium ( 1 H), deuterium ( 2 H) and<br />

tritium ( 3 H).<br />

Bio-based carbon<br />

content (%)<br />

Biomass<br />

content (%)<br />

Plastic composite:<br />

70 % PE / 30 % cellulose<br />

18 30<br />

‘Plant based’ PET 20 31<br />

PVC based on bioethylene 100 43<br />

Cellulose triacetate<br />

(oil based acetic acid)<br />

50 55<br />

Coating (with bio-based resin) 76 15<br />

e<br />

Protium Deuterium Tritium<br />

P<br />

P n<br />

n<br />

P n<br />

e<br />

e<br />

P Proton n Neutron e Electron<br />

18 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


From Science & Research<br />

Stable isotope composition<br />

The stable isotope composition of<br />

organic materials and compounds<br />

on Earth is variable and depends<br />

on the initial composition of source<br />

materials/compounds as well as<br />

different fractionation processes that<br />

takes place during formation. For<br />

example, the stable hydrogen and<br />

oxygen composition of plants and algae,<br />

as well as the compounds produced<br />

by these organisms, is related to the<br />

isotopic composition of source water<br />

as well as fractionation that occurs<br />

during evaporation and biosynthesis.<br />

The isotopic composition of the source<br />

water is again related to the isotopic<br />

composition of local precipitation, which<br />

follows a global pattern of successive<br />

depletion from the equator to the poles<br />

(illustrated in figure 2). For carbon<br />

and nitrogen similar type of processes<br />

cause a considerable variation in the<br />

δ 13 C and δ 15 N composition of organisms<br />

and compounds hereof. Transformation<br />

of biogenic matter to organic matter<br />

in sediments (e. g. coal or crude oil)<br />

involves further isotope fractionation.<br />

This means that the isotopic<br />

composition of a particular material or<br />

product depends on the source, type,<br />

and geographical origin of the (biomass)<br />

feedstock, and the applied processing<br />

technologies.<br />

Requirements<br />

To successfully apply stable isotopes<br />

for determining the bio-based content<br />

of materials and products, the following<br />

requirements should be met:<br />

1. The average isotopic composition<br />

of the bio-based fraction should be<br />

different from the average isotopic<br />

composition of the fossil-based<br />

fraction.<br />

2. The isotopic composition of the biobased<br />

and the fossil-based fraction<br />

should be known with sufficient<br />

precision and the range of variation<br />

in both fractions should be limited.<br />

3. The range of variation in the isotopic<br />

composition of the bio-based fraction<br />

should not overlap with that of the<br />

fossil-based fraction.<br />

To determine whether, and up to what<br />

extent these requirements can be met in<br />

practice, an inventory was made of the<br />

natural range of variation of the stable<br />

isotope composition of various major<br />

groups of organisms such as plants and<br />

algae, including their main constituents<br />

like carbohydrates, lipids and proteins.<br />

Vapour = -13 %<br />

Evaporation<br />

Ocean = ~0 ‰<br />

Precipitation = -3 ‰<br />

←Low latitudes & altitudes + coastal<br />

n-Alkyl lipids<br />

Palm oil<br />

Bacterial methane<br />

Vapour = -15 % Vapour = -17 %<br />

Continent<br />

Crude oil<br />

Crude oil aromatics<br />

Bulk C12-C27 n-alkanes<br />

Thermogenic methane<br />

Precipitation = -5 ‰<br />

High latitudes & altitudes + inland→<br />

Figure 2: Simplified example of the effect of successive rain-out which causes a successive<br />

depletion of δ 18 O values in precipitation (and consequently in biomass of plants<br />

taking up this water) from the equator to higher latitudes and inland.<br />

Figure 3: Indicative ranges of δ 2 H values in different materials and compound classes<br />

(bio-based and fossil-based). The ranges in grey boxes are indicative world-wide<br />

estimates, ranges in solid black lines are indicative ranges based on limited data<br />

sets with limited geographical coverage, and ranges in dotted black lines are<br />

incomplete ranges based on limited data sets and assumptions.<br />

-400 -360 -320 -280 -240 -200 -160<br />

Bacterial methane<br />

Ethane<br />

Lipids<br />

δ 2 H VSMOW (‰)<br />

Thermogenic methane<br />

Propane<br />

Butane<br />

C3-plants<br />

Carbohydrates<br />

Proteins<br />

C3-cellulose<br />

C4-cellulose<br />

Polyisoprenoid lipids<br />

Olive oil<br />

Marine algea<br />

Coal<br />

Crude oil saturates<br />

Fresh water and marine phytoplankton<br />

Crude oil<br />

Coal<br />

-108 -104 -100 -48 -44 -40 -36 -32 -28 -24<br />

δ 13 C VPDB (‰)<br />

-120 -80 -40 0<br />

Figure 4: Indicative ranges of δ 13 C values in different materials and compound classes<br />

(bio-based as well as fossil-based). Ranges in grey boxes are generally accepted<br />

ranges (C3- and C4-plants) or indicative world-wide estimates, ranges in<br />

solid black lines are indicative ranges based on limited data set with limited<br />

geographical coverage or on a data set with limited geographical coverage, ranges<br />

in dotted black lines are incomplete ranges based on the generally accepted<br />

values for C3- and C4-plants and assumptions.<br />

C4-plants<br />

Sea gras<br />

-20 -16 -12 -8 -4 0<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 19


From Science & Research<br />

In addition, fossil residues of living matter such as crude<br />

oil, natural gas and coals were also taken into account. As<br />

an example, a summary of the stable isotope ratio ranges<br />

of δ 2 H and δ 13 C values for these material and compound<br />

classes are shown in figure 3 and 4, respectively. In general<br />

it was found that the range of variation of the isotopic<br />

composition of living matter and its major constituents<br />

shows a considerable overlap with the range of variation<br />

observed in materials of fossil origin such as coal and<br />

oil (e. g. figure 3 and 4). Only C4-plants, especially their<br />

carbohydrates and proteins, are less depleted with regard<br />

to their δ 13 C composition than raw materials of fossil<br />

origin (figure 4). The photosynthetic pathway of C4-plants<br />

(e. g. maize, sugar cane) differs from that of the common<br />

C3-plants (e. g. sugar beet, potato, grain).<br />

Conclusions<br />

Based on an extensive literature overview of the δ 2 H, δ 13 C,<br />

δ 15 N and δ 18 O values of bio-based as well as fossil-based<br />

and fossil energy-based materials and compounds, it is<br />

shown that stable isotope ratios of these elements are in<br />

general not suitable for determining the bio-based content<br />

of products 1 . This is due to the large range of variation<br />

observed in the isotopic composition of these materials<br />

and compounds, leading to large uncertainties in the<br />

estimate of the bio-based content. Moreover, information<br />

about the isotopic composition of many relevant materials<br />

and compounds is currently lacking. The stable isotope<br />

approach could therefore only be feasible in specific cases<br />

provided that manufacturers would manage to tightly<br />

control the isotopic composition of their raw materials.<br />

In addition more data about the isotopic composition of<br />

materials and compounds should come available.<br />

1<br />

This research was carried out within the KBBPPS<br />

project (“Knowledge Based Bio-based Products’ Pre-<br />

Standardization”, see also www.kbbpps.eu) and has<br />

received funding from the European Union’s Seventh<br />

Framework Programme for research, technological<br />

development and demonstration under grant<br />

agreement No. 312060.<br />

www.kbbpps.eu<br />

www.wageningenUR.nl/en/fbr<br />

Microplastic<br />

in the environMent<br />

Sources, Impacts & Solutions<br />

The microplastic conference will:<br />

• Identify sources of microplastics and quantify the amount<br />

ending up in nature<br />

• Reveal impacts on marine ecosystems and human beings<br />

• Propose solutions for current problems, such as prevention,<br />

recycling and substitution with biodegradable plastics & other<br />

materials<br />

23 - 24 November <strong>2015</strong><br />

Maternushaus, Cologne, Germany<br />

The conference will provide plenty of scope for discussion between<br />

producers, consumers, scientists, environmental organisations,<br />

governmental agencies and other interested stakeholders.<br />

Your Contact:<br />

Dominik Vogt<br />

Conference Management<br />

+49 (0)2233 4814 - 49<br />

dominik.vogt@nova-institut.de<br />

nova-Institut GmbH<br />

Chemiepark Knapsack<br />

Industriestr. 300<br />

50354 Huerth, Germany<br />

+++ More than 200 participants expected +++<br />

+++ Free exhibition booths for participants +++<br />

20 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10<br />

www.microplastic-conference.eu


Polylactic Acid<br />

Uhde Inventa-Fischer has expanded its product portfolio to include the innovative stateof-the-art<br />

PLAneo ® process. The feedstock for our PLA process is lactic acid, which can<br />

be produced from local agricultural products containing starch or sugar.<br />

The application range of PLA is similar to that of polymers based on fossil resources as<br />

its physical properties can be tailored to meet packaging, textile and other requirements.<br />

Think. Invest. Earn.<br />

Uhde Inventa-Fischer GmbH<br />

Holzhauser Strasse 157–159<br />

13509 Berlin<br />

Germany<br />

Tel. +49 30 43 567 5<br />

Fax +49 30 43 567 699<br />

Uhde Inventa-Fischer AG<br />

Via Innovativa 31<br />

7013 Domat/Ems<br />

Switzerland<br />

Tel. +41 81 632 63 11<br />

Fax +41 81 632 74 03<br />

marketing@uhde-inventa-fi scher.com<br />

www.uhde-inventa-fi scher.com<br />

Uhde Inventa-Fischer


Materials<br />

Key milestone for commercial<br />

PHA production<br />

TerraVerdae BioWorks, an industrial biotechnology<br />

company developing advanced bioplastics and<br />

environmentally sustainable biomaterials, has announced<br />

that it has successfully achieved key milestones<br />

for the economic, commercial production for its line of<br />

PHA-based biomaterials.<br />

These include 10,000-liter production runs of the<br />

firm’s line of biodegradable, natural microspheres for<br />

use in personal care and cosmetic products, as a direct<br />

replacement for synthetic, non-degradable plastic<br />

microbeads.<br />

TerraVerdae BioWorks has facilities located in Canada<br />

and the UK and collaborates with a range of leading<br />

commercial, technology, and research organizations<br />

in Canada, UK, and USA. The company has developed a<br />

carbon-neutral bioprocess that uses bacteria to produce a<br />

range of high-value products, including a PHA biopolymer<br />

that the bacteria naturally produce as a carbon storage<br />

reserve. TerraVerdae draws on its specialized expertise in<br />

metabolic engineering, industrial bioprocess optimization/<br />

scale up and biopolymer development – including<br />

proprietary genetic, protein expression and bioprocessing<br />

capability- to develop and manufacture high-value<br />

performance biomaterials and biocomposites from waste.<br />

Now, supported by a grant from Innovate UK, and<br />

in collaboration with researchers at facilities in the<br />

UK’s Centre for Process Innovation, the company<br />

has successfully scaled-up its biodegradable and<br />

biocompatible materials technology from laboratory pilot<br />

scale to 10,000+ liter capabilities, validating process scale<br />

up and production economics for commercial deployment.<br />

“Developing the technologies needed to produce<br />

commercial scale quantities of our biomaterial products<br />

in an economic and efficient process is a milestone for<br />

the company, and potentially the industry,” said William<br />

Bardosh, CEO and founder of TerraVerdae BioWorks.<br />

“Our first product developed using this technology,<br />

biodegradable and biocompatible microspheres to replace<br />

synthetic microbeads in personal care products, addresses<br />

a strong global need to remove plastic contamination from<br />

water supplies.”<br />

“Innovate UK is excited to fund this ambitious and<br />

complex project that achieved its final goal of running a<br />

large-scale fermentation at the High Value Manufacturing<br />

Catapult’s National Industrial Biotechnology Facility,”<br />

said Merlin Goldman, Lead Technologist – High Value<br />

Manufacturing at Innovate UK. “TerraVerdae produced<br />

significant quantities of purified PHA material for product<br />

testing with partners and other potential customers. We<br />

hope to see the company complete its ambition of building<br />

a biorefinery facility in the north-east of the UK.”<br />

22 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Materials<br />

“We are also fortunate to have collaborated on this<br />

technology with the UK’s Centre for Process Innovation,”<br />

continued Bardosh. “They are one of the world’s leading<br />

facilities for process innovation in the industrial bioprocess<br />

arena and their support has been invaluable.”<br />

“The project with TerraVerdae has been a great<br />

opportunity for us to collaborate with a pioneer in the<br />

industry,” said Pete Carney, Business Development<br />

Manager at The Centre for Process Innovation. “CPI has<br />

used its bioprocessing scale up expertise to take the<br />

process from lab scale to commercialization.’’<br />

A key advantage of the technology developed by<br />

TerraVerdae is that it uses non-food based feedstocks,<br />

such as green methanol, derived from municipal and<br />

agricultural waste, and stranded biogenic methane,<br />

produced by municipal landfills, agricultural waste and by<br />

the oil and gas industry as feedstocks for its bioprocess. It<br />

therefore neither impacts the food supply nor raises land<br />

use issues, while offering significant life cycle and carbon<br />

footprint improvements over traditional processes for<br />

petroleum-derived materials. According to the company,<br />

its process could reduce greenhouse gas emissions<br />

by over 800,000 tonnes and mitigate over 450 tonnes of<br />

carbon monoxide, 65 tonnes of non-methane volatile<br />

organic compounds, and 135,000 tonnes of methane per<br />

year.<br />

TerraVerdae’s newly developed natural microspheres<br />

are a PHA‐based biomaterial produced using a non‐GMO,<br />

non-toxic, plant-associated process. TerraVerdae’s<br />

microspheres are intrinsically biocompatible and meet<br />

industry standards for biodegradation in a marine<br />

environment. TerraVerdae can produce microspheres<br />

in a range of sizes, in both smooth and coarse finishes,<br />

that feature high optical clarity and the mechanical<br />

characteristics to meet all requirements for cosmetic<br />

formulations. In addition to microspheres, other targeted<br />

application areas for TerraVerdae’s PHA include the<br />

biomedical industry, films for specialty coating and active<br />

packaging, automotive parts and electronic devices, to<br />

name but a few. KL<br />

www.terraverdae.com<br />

www.innovateuk.org<br />

www.uk-cpi.com<br />

Info<br />

Videoclip: http://bit.ly/1JUe5W7<br />

organized by<br />

supported by<br />

20. - 22.10.2016<br />

Messe Düsseldorf, Germany<br />

Bioplastics in<br />

Packaging<br />

BIOPLASTICS<br />

BUSINESS<br />

BREAKFAST<br />

B<br />

3<br />

PLA, an Innovative<br />

Bioplastic<br />

Bioplastics in<br />

Durable Applications<br />

Subject to changes<br />

Call for Papers now open<br />

www.bioplastics-breakfast.com<br />

Contact: Dr. Michael Thielen (info@bioplastics-magazine.com)<br />

At the World‘s biggest trade show on plastics and rubber:<br />

K‘2016 in Düsseldorf bioplastics will certainly play an<br />

important role again.<br />

On three days during the show from Oct 20 - 22, 2016 (!)<br />

bioplastics MAGAZINE will host a Bioplastics Business<br />

Breakfast: From 8 am to 12 noon the delegates get the<br />

chance to listen and discuss highclass presentations and<br />

benefit from a unique networking opportunity.<br />

The trade fair opens at 10 am.<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 23


Material news<br />

Flexible foams with algae<br />

Algix LLC (Meridian, Mississippi, USA), the world’s leading<br />

producer of algae bio-products, and Effekt LLC (San Diego,<br />

California, USA), an environmentally minded product and material<br />

development company, recently announced the creation of the<br />

world’s first flexible foams using algae derived products as a filler.<br />

“Flexible foams have been overwhelmingly made out of nonrenewable<br />

petrochemicals for decades,” says Rob Falken, Effekt’s<br />

and Bloom Holding’s Managing Director. “Over the past year we’ve<br />

worked really hard to create a suitable algae biomass alternative<br />

that doesn’t compromise performance and that delivers tried–and–<br />

true characteristics for all sorts of demanding applications” he<br />

continued.<br />

The foam is produced in a patented process that utilizes Algix’s<br />

dried algae biomass (GMO-free) which is solely collected from<br />

waste streams across the US and Asia. Algal blooms have become<br />

prevalent worldwide due to a rise in global temperatures and a<br />

subsequent increase in water temperatures. They’ve also been<br />

impacted by increased human population growth and from activities<br />

like overfishing, which have increased nutrient loading in waterways.<br />

The algae biomass is first collected in custom built mobile<br />

harvesting platforms. A harvester is deployed to ponds or lakes<br />

where it converts the green water into an algae dense slurry.<br />

From there the slurry is dewatered and tertiary thermal drying is<br />

employed. Once sufficiently dried, the algae biomass is ready for<br />

compounding (in amounts of 15 – 60 %) with a base resin (such as<br />

PVA, PE, TPE etc.) into pellets before it is eventually expanded into a<br />

flexible foam with additional foaming compounds.<br />

As a feedstock, algae biomass is a non-food resource, requiring<br />

no pesticides to grow and is found in abundance globally. This<br />

ensures a consistent and stable raw material supply for years to<br />

come. “We are literally turning a negative into a positive,” stated<br />

Falken.<br />

Utilizing an examined approach, Bloom Holdings LLC (a JV of<br />

both companies) has already secured an independent Life Cycle<br />

Assessment (LCA) for the flexible foams, as well as numerous<br />

certificates of environmental validation.<br />

The brand name for this new flexible foam is aptly called BLOOM.<br />

Manufacturing will commence in early 2016 in both the US and Asia.<br />

Several ideal applications for Bloom foam are footwear, yoga mats,<br />

sporting goods, and toys just to name a few. MT<br />

www.bloomfoam.com · www.algix.com · www.effektchange.com<br />

Coffee Based<br />

3D Printer<br />

Filament<br />

Filament manufacturer 3Dom USA has<br />

released a new bio-material made from coffee.<br />

Called Wound Up, the filament is a continuing<br />

partnership with Fargo, North Dakota based<br />

bio-composite company, c2renew.<br />

The material is made using waste byproducts<br />

from coffee. Wound Up uses those coffee leftovers<br />

to create a special 3D printing material<br />

with visibly unique print finishes. The filament<br />

produces products with a rich brown color and<br />

a noticeable natural grain. Now a cup printed<br />

with Wound Up is a true “coffee cup.”<br />

This is the first in a line of intriguing<br />

materials from 3Dom USA called the c2renew<br />

Composites. More distinctive bio-based<br />

products will be released in the near future.<br />

Wound Up filament can be printed on any<br />

machine capable of printing with PLA and<br />

comes perfectly spooled on the 100 % biobased<br />

Eco-Spool. Beautifully packed and<br />

vacuum-sealed to keep moisture out. Each<br />

spool of Wound Up has the diameter and<br />

ovality metrics posted right on the box, so you<br />

know that tolerances are tight. MT<br />

www.3domusa.com<br />

Info<br />

Videoclip: http://bit.ly/1OrjKr3<br />

24 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Material news<br />

New biobased polyol for 2K polyurethanes<br />

BASF has announced that it has added a new product to<br />

its range of bio-based polyols, sold under the Sovermol<br />

trademark. These products are used for manufacturing<br />

extremely low-emission 2K polyurethane coatings for interior<br />

and exterior applications.<br />

The newest member of the Sovermol portfolio – Sovermol<br />

830 – is targeted at indoor floorings, e. g. in industrial<br />

warehouses or sports halls, providing excellent hardening and<br />

mechanical characteristics even under difficult conditions. As<br />

the resin is produced from renewable raw material (castor oil<br />

with a renewable content of more than 90 %) and contains no<br />

volatile organic compounds (VOC), it greatly contributes to the<br />

production of more sustainable coatings with particularly high<br />

levels of stability and durability.<br />

Due to a specific chemical modification, the complex<br />

polyether-ester polyol has excellent water-repellent<br />

properties. It exhibits excellent curing properties, even in<br />

challenging curing environments with high humidity and<br />

temperature. Due to its high filling levels and low processing<br />

viscosity, Sovermol 830 helps to lower the overall cost of<br />

a formulation. In addition, the shore D hardness of this<br />

thermoplastic material exceeds 60. Despite the extended<br />

processing time of Sovermol 830, the material can be walked<br />

on after one day only, which ensures shorter downtimes and,<br />

consequently, lower costs.<br />

The polyol can be used in coatings for industrial floorings,<br />

coatings exposed to potable water and semi-structural<br />

adhesives. Apart from its excellent abrasion and impact<br />

resistance, the product shows outstanding flexibility even at<br />

low temperatures, which prevents cracks from spreading in<br />

the substrate. It is therefore the ideal solution for durable<br />

coatings.<br />

BASF offers coatings producers appropriate highperformance<br />

additives that can be combined with Sovermol<br />

830. In addition, the company’s portfolio comprises suitable<br />

cross-linkers and co-binders that enable customers to<br />

achieve the required mechanical properties.KL<br />

www.basf.com<br />

PLA production using alternative energies<br />

and no metal catalyst<br />

Reflecting the ongoing growing demand for more<br />

sustainable solutions, production capacities for bioplastics<br />

are also expanding in order to keep pace with market<br />

developments. Currently, however, metal-containing catalysts<br />

are needed to improve the polymerisation rate of lactones,<br />

posing a potential hazard to health and the environment.<br />

The Plastics Technology Center, AIMPLAS (Valencia,<br />

Spain), along with eleven other enterprises and technological<br />

European centres, has launched the InnoREX project, which<br />

is being financed by the 7 th Framework Program funds and<br />

coordinated by the German Fraunhofer Institute for Chemical<br />

Technology - ICT.<br />

This ambitious project seeks to develop a new technology<br />

to improve the homogeneity of PLA and to find an alternative<br />

to the use of the metallic catalysts that have been necessary<br />

until now. Moreover, the new process being studied within<br />

the scope of the project is expected to yield energy savings;<br />

an additional goal is the development of a single monolayer<br />

packaging able to be processed using both extrusion and<br />

injection moulding technology.<br />

To ensure short market entry times, commercially wellestablished<br />

co-rotating twin screw extruders will be used as<br />

reaction vessels. The reason commercial polymerisations are<br />

not yet carried out in twin screw extruders is the short residence<br />

time and the static energy input of the extruder, which allows<br />

no dynamic control of the reaction. These obstacles will be<br />

overcome in InnoREX: the project will use the rapid response<br />

time of microwaves, ultrasound and laser light to achieve a<br />

precisely-controlled and efficient continuous polymerisation of<br />

high molecular weight PLA in a twin screw extruder. Significant<br />

energy savings will be achieved by combining polymerisation,<br />

compounding and shaping in one production step.<br />

The project also includes a detailed analysis of the packaging<br />

life cycle. The prototype obtained as a result will be a single thinwalled<br />

monolayer packaging (wall thicknesses of a millimetre<br />

or less) intended for the food sector, processed through injection<br />

or extrusion to obtain a thermoforming and film packaging to be<br />

used when lower wall thicknesses are required.<br />

The role of AIMPLAS within the project is mainly related<br />

to the study of processability (injection and extrusion) of<br />

developed PLA grades. Mechanical, physical and thermal<br />

characterisation of prepared packages by injection moulding,<br />

and extrusion cast-sheet and thermoforming. It will also<br />

include an extensive development of additivation strategies.<br />

The project, which started in December 2012, will run until<br />

May 2016. In addition, Aimplas will organize on October 20 th<br />

a workshop at their premises, addressed to suppliers of raw<br />

materials, end users, researcher centres and universities<br />

and it will be focused on the project main objectives and its<br />

developments.<br />

www.aimplas.net · www.innorex.eu<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 25


Materials<br />

PHA<br />

3D printing<br />

filaments<br />

Compost heap<br />

3D Printing<br />

Hydrogen<br />

Flexible<br />

CO 2 emissions<br />

Cycle of<br />

PHAbulous Philaments<br />

PHAbulous<br />

Philaments<br />

Greenhouse gas<br />

Rigid<br />

Microbe<br />

O<br />

O<br />

Poly(3HB)<br />

n+1<br />

Polyhydr<br />

yhydroxy-<br />

alkanoates (PHA)<br />

With the explosive growth of the global 3D printing<br />

industry, a new market for plastic materials has<br />

opened up. In fact, it is estimated that by 2020,<br />

there will be over 115,000 tonnes of plastics used by 3D<br />

printers worldwide. However, a considerable proportion<br />

will never make it into a product, but will be consigned<br />

to the waste heap known as failed prints. The question is,<br />

where will all the plastic come from? And more importantly,<br />

where will it end up?<br />

An Austrian start‐up called Saphium Biotechnology<br />

(Kapfenstein, Austria) thinks that it has come up with<br />

the answer. The company, formed by a group of friends<br />

who met the University of Graz is developing a new type<br />

of 3D printer filament, called “PHAbulous Philaments”.<br />

According to the Saphium Biotechnology team, PHAbulous<br />

Philaments are all‐natural and compostable 3D printing<br />

filaments, which, unlike many others on the market,<br />

contain no toxic additives and are manufactured with<br />

natural colors only. Compostability certification (according<br />

to EN 13432) will be applied for soon.<br />

As the name suggests, the new filament is made of a<br />

bioplastic belonging to the polyhydroxyalkanoate (PHA)<br />

family. PHAs are biopolyesters that are produced and<br />

stockpiled by microbes as an energy storage material. This<br />

material can be harvested from the bacteria producing it<br />

and processed into pellets – and now, apparently, also<br />

into filament. By adjusting the conditions under which the<br />

bacteria are cultivated, it is possible to optimize the PHA<br />

produced by the bacteria for the production of 3D printing<br />

filament. PHAbulous Philaments stands as one of the first<br />

generations of pure PHA filaments on the market.<br />

Since PHAs are biological in origin, they can also<br />

be completely broken down by microorganisms in the<br />

environment. According to the company, their filament<br />

will degrade within 60 days when buried in soil, without<br />

leaving a trace. “Consumers will no longer have to throw<br />

their flawed prints into the bin any more, but we expect<br />

that they will be able to dispose of them in their compost<br />

pile,” as Christof Winkler‐Hermaden, CSO of Saphium<br />

explained to bioplastics MAGAZINE. “The microorganisms in<br />

the compost will digest the plastic and the resulting humic<br />

substances will fertilize the soil.<br />

Yet while the biodegradability of PHA is a major plus<br />

point, especially in the light of the fight against plastic<br />

waste, just as important is the fact that their production<br />

is biological and based on renewable resources. The<br />

bacteria, which are grown in large steel fermentation<br />

tanks, are fed on hydrogen that is produced by electrolysis<br />

using the energy of solar panels and carbon dioxide. “The<br />

carbon dioxide is a waste product of industry,” Christof<br />

26 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Materials<br />

explained. “Big industries have to pay to emit their carbon<br />

dioxide emissions into the air, but we can take them<br />

cheaply and convert them into bioplastics.”<br />

Saphium developed a simple and cost effective way to<br />

extract and purify PHA. “We have established a microbe<br />

strain that secretes those PHAs into the surrounding<br />

culture media, where we can collect it easily,” said Christof<br />

Winkler-Hermaden. “Once the PHA leaves the microbes, it<br />

is perfectly fit for use.” And because the material degrades<br />

back into carbon dioxide, the production process is carbon<br />

neutral.<br />

The PHA used to make the new filaments has other<br />

advantages as well, says Saphium Biotechnology.<br />

Water and UV resistant, its mechanical properties are<br />

comparable to those of polypropylene. The material offers<br />

a lower melting temperature (145 – 150 °C) and, due to a<br />

glass transition temperature under 0 °C, flexibility.<br />

After launching the first prototypical PHAbulous<br />

Philament samples on a test market, the Saphium aims to<br />

develop filaments with different properties ranging from<br />

flexible to rigid, in order be able to provide materials for<br />

every 3D printing application.<br />

As CEO Reinmar Eggers recently explained it in an<br />

interview with Simon Cocking of Irish Tech News: “Right<br />

now the earth’s oceans and ecosystems are being destroyed<br />

every single day with all the plastic waste we produce. We<br />

can’t turn back time and we can’t abolish plastics since<br />

they are an important part of everyday life, but Saphium can<br />

make them non-toxic and compostable.” KL/MT<br />

www.saphium.eu<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 27


Materials<br />

New LCA<br />

NatureWorks and Thinkstep adhere to ISO<br />

standards for revision of Ingeo eco profile<br />

In the first update of the Ingeo eco profile since 2010, Nature‐<br />

Works partnered with Thinkstep (PE INTERNATIONAL) and<br />

followed ISO 14040 and 14044 standards to ensure accurate<br />

calculations. Subsequently, NatureWorks submitted a paper<br />

on the revised eco profile for peer review. The paper, “Life Cycle<br />

Inventory and Impact Assessment Data for 2014 Ingeo<br />

Polylactide Production,” was recently published in Industrial<br />

Biotechnology magazine (and can be downloaded from<br />

bit.ly/1FcKPv4).<br />

“The peer reviewed paper provides a detailed description<br />

of the different steps in the Ingeo production chain and<br />

how the final data were calculated,” said Erwin T. H. Vink,<br />

Environmental Affairs Manager, NatureWorks. The article<br />

documents the energy and greenhouse gas (GHG) inputs<br />

and outputs of the Ingeo PLA production system, the<br />

revised eco‐profile, and the calculation and evaluation of a<br />

comprehensive set of environmental indicators. The paper<br />

also addresses other topics such as land use, land use<br />

change, and water use.<br />

While the Ingeo manufacturing process remains the<br />

same since the last calculation of the profile, the life cycle<br />

assessment (LCA) software modeling tools have changed<br />

and now provide extensively broadened LCA databases and<br />

datasets. With this new data, a more up‐to‐date and accurate<br />

picture of GHG emissions, energy consumption, and other<br />

commonly used indicators in an LCA can be drawn.<br />

NatureWorks based the update on Thinkstep´s GaBi6.3<br />

modeling software. Thinkstep subsequently reviewed the<br />

methodology used and determined that the LCA process<br />

was scientifically and technically valid and consistent with<br />

ISO 14040 and 14044 standards for conducting LCAs.<br />

Cradle‐to‐gate greenhouse gas emissions<br />

The charts compare the GHG emissions (including biogenic<br />

carbon uptake in the case of Ingeo) for Ingeo manufacture<br />

with the emissions resulting from the manufacture of a<br />

number of different polymers produced in the USA and<br />

Europe using the latest available industry assessments<br />

for each as well as non‐renewable energy consumption for<br />

those polymers. The numbers represent the totals for the<br />

first part of the life cycle of the polymers, starting with fossil<br />

or renewable feedstock production up to and including the<br />

final polymerization step.<br />

Primary energy of non‐renewable resources<br />

To help brand owners and researchers directly use this<br />

life cycle assessment data, NatureWorks has developed<br />

and made available on their website an in‐depth analysis of<br />

environmental benefits calculation, which provides extensive<br />

background and links to additional sources of information.<br />

NatureWorks has also developed an online calculator for<br />

comparing the net GHG emissions and the nonrenewable<br />

energy use of products made with different plastic types. The<br />

online calculator provides an intuitive interface from which<br />

manufacturers and brands can input product data details<br />

and receive instantaneous feedback on the environmental<br />

impact of the materials they are using 1 . MT<br />

www.natureworksllc.com<br />

1<br />

The tool provides a good qualitative insight into how two polymers<br />

compare. For a definite, quantitative comparison, the LCA tool<br />

should be applied to compare finished products made from those<br />

polymers.<br />

Figure 1: Production greenhouse gas emissions including biogenic<br />

carbon uptake<br />

Figure 2: Primary energy of non‐renewable resources<br />

Ingeo PLA<br />

0.62<br />

US producers<br />

EU producers<br />

Ingeo PLA<br />

PVC<br />

40.20<br />

58.97<br />

55.50<br />

US producers<br />

EU producers<br />

PP<br />

1.86<br />

1.63<br />

PP<br />

LDPE<br />

75.90<br />

77.10<br />

83.50<br />

81.50<br />

PET<br />

2.15<br />

2.73<br />

HDPE<br />

PET<br />

70.15<br />

69.00<br />

78.20<br />

GPPS<br />

2.25<br />

3.24<br />

GPPS<br />

HIPS<br />

82.26<br />

95.<strong>05</strong><br />

96.<strong>05</strong><br />

86.43<br />

ABS<br />

3.81<br />

3.80<br />

ABS<br />

104.69<br />

PC<br />

103.90<br />

0 1 2<br />

kg CO 2<br />

eq./kg polymer<br />

3<br />

4<br />

0 20 40 60 80 100 120<br />

MJ/kg polymer<br />

28 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Materials<br />

Tomorrow is NOW!<br />

First 30 60 120 180<br />

30<br />

day days<br />

60<br />

days<br />

120 180<br />

days days<br />

Bioplastic for Paper Coating<br />

Naturally Compost . Recycle<br />

Excellent Heat<br />

sealability<br />

Heat resistance up to<br />

100 C<br />

Runs well with<br />

LDPE machine<br />

*This test was conducted under natural condition in Bangkok, Thailand.<br />

Paper packaging coated with BioPBS can be disposed of along with organic waste. It is compostable<br />

without requiring a composting facility, and it has no adverse effects on the environment.<br />

BioPBS is revolutionary in its two-fold bio properties. Being essentially bio-based, BioPBS excels in<br />

biodegradability and compostability, providing green non-process changing solution to achieve better<br />

results in your manufacturing needs. Environmentally friendly, printable without pre-treatment and heat<br />

resistant while retaining the same material quality and machine processing speed as conventional<br />

materials. BioPBS improves the quality of your product while causing no harm to the environment. BioPBS<br />

is the long awaited ideal material for product containers and packaging.<br />

BioPBS coated paper is recyclable and repulpable at 96% yield certified by Western Michigan University.<br />

For more information<br />

info@pttmcc.com<br />

www.pttmcc.com<br />

PTT MCC Biochem Co., Ltd. A Joint Venture Company of PTT and Mitsubishi Chemical Corporation<br />

555/2 Energy Complex Tower, Building B, 14th Floor, Vibhavadi Rangsit Road, Chatuchak, Bangkok 10900, Thailand<br />

T: +66 (0) 2 140 3555 I F: +66(0) 2 140 3556 I www.pttmcc.com<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 29


Application News<br />

Biodegradable<br />

fishing lures<br />

MHG (Bainbridge, Georgia, USA)<br />

recently announced the presentation<br />

of the first ever certified biodegradable<br />

freshwater fishing lure at a tradeshow<br />

in Orlando. The fishing lure is being<br />

produced by the company Bill Lewis<br />

Lures, the maker of Rat-L-Trap.<br />

“Fishing is a seventy three billion<br />

dollar industry and the freshwater<br />

division makes up 80 % of it,” remarked<br />

Paul Pereira, CEO of MHG. “Partnering<br />

with Rat-L-Trap to make these popular<br />

lures in a biodegradable form is a<br />

big step in reducing plastic pollution<br />

produced by the fishing industry.”<br />

In addition to performance, there has<br />

been positive feedback regarding the<br />

pilot production of the PHA Rat-L-Traps,<br />

including its ability to weld together<br />

better than the traditional plastic that’s<br />

been used. There have been no known<br />

production complications to date.<br />

“The PHA has a lot of potential and<br />

I am very excited about what we’ve seen<br />

so far,” stated Wes Higgins, President of<br />

Bill Lewis Lures, “I’m honored to have<br />

our name associated with research that<br />

could lead to conservation of our fishing<br />

resources.” MT<br />

www.mhgbio.com<br />

Undulae bioplastic lamps<br />

Designed by Architect Taeg Nishimoto from San Antonio, Texas, USA,<br />

Undulae is a series of table and pendant lamps made of cornstarch-based<br />

bioplastic tubes. Using the characteristics of shrinking and undulating when<br />

the bioplastic is in the drying process, the formal manipulation is left for<br />

each tube to form itself.<br />

There are two types of the application of this bioplastic tubes as a lighting<br />

fixture. One is a table lamp that uses the singular tube standing upright<br />

above a disk that contains the light bulb. The other is a pendant lamp that<br />

hangs multiple tubes from a disk above that contains the light bulb at the<br />

center.<br />

Bioplastic is made from the mixture of cornstarch, water, vinegar and<br />

glycerin with particular proportion and mixing process. The color at the edge<br />

of tubes is applied through adding a food colorant to the bioplastic mix.<br />

The bioplastic mixture is spread on a sheet of parchment paper with<br />

another sheet on top to make a sandwiched unit. This unit is held with two<br />

pipes along the longitudinal edges another inside which keep the drying unit<br />

in place by gravity.<br />

When the bioplastic is left to dry, the bioplastic’s nature of shrinking creates<br />

a condition on parchment paper with a crease pattern in one direction,<br />

which in turn becomes the texture of the surface of bioplastic tubes. The<br />

longitudinal sides that are exposed to the air also create unique undulating<br />

pattern along the edges while drying. MT<br />

www.cargocollective.com/taegnishimoto/Undulae<br />

30 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Application News<br />

Packs for children’s health<br />

products<br />

A conscientious South African company KiddieKix, who produce all‐natural<br />

children’s health products, found NatureFlex the best solution to wrap its<br />

cereals and dried fruit snacks.<br />

From their facilities in Stellenbosch, Western Cape, Alison McDowell,<br />

KiddieKix founder and her team continue to research the latest trends in<br />

children’s health and nutrition, to ensure their range delivers products<br />

that have been specifically developed with the needs of growing children in<br />

mind. Sourcing high quality ingredients that are also free from additives and<br />

preservatives is a top priority.<br />

McDowell states, “At KiddieKix our aim is take care of our children’s<br />

future, which means creating an entirely eco‐sustainable product, including<br />

the packaging. We sampled many compostable materials for our inner<br />

packaging and nothing compared to NatureFlex. In terms of feel, quality,<br />

strength, durability and barrier protection NatureFlex came out streets<br />

ahead of any other product.”<br />

The use of NatureFlex flexible packaging film ensures that KiddieKix’s<br />

product philosophy is strengthened because it matches the company’s core<br />

messages. These films are certified compostable and made from renewable<br />

resources. They also offer a host of advantages for packing and converting<br />

such as high seal strength and integrity, excellent gas, aroma, UV light and<br />

mineral oil barrier, grease and chemical resistance, dead fold and anti‐static<br />

properties, enhanced printing and conversion.<br />

Peter van Belle, Innovia Films’ Sales Account Manager explained, “We are<br />

delighted that we were able to assist KiddieKix in meeting their packaging<br />

aspirations while enhancing shelf life and reducing waste.”MT<br />

www.innoviafilms.com<br />

www.kiddiekix.co.za<br />

Innovia Films’<br />

renewable and<br />

compostable<br />

NatureFlex<br />

packaging film has<br />

been chosen to wrap<br />

Kiddiekix all‐natural<br />

children’s health<br />

products.<br />

Nonwoven PLA<br />

floor polishing<br />

pads<br />

Treleoni, Manning, South Carolina,<br />

USA, designs and manufactures<br />

cleaning and polishing pads for<br />

industrial floor cleaning machines<br />

and hand wipes for industrial cleaning<br />

services. The newest addition to the<br />

company’s product inventory is the<br />

Provito (For Life) line of polishing pads<br />

made entirely with Ingeo nonwoven<br />

PLA fibers. These burnishing pads are<br />

used to enhance the gloss of softer floor<br />

finishes.<br />

Provito earned the United States<br />

Department of Agriculture’s (USDA)<br />

Biobased Product Certification label.<br />

The certification verifies that the amount<br />

of renewable biobased ingredients in<br />

the Ingeo‐based pads meets or exceeds<br />

levels set by the USDA. Biobased<br />

products are finished or intermediate<br />

materials composed in whole or in<br />

significant part of agricultural, forest,<br />

or marine ingredients. This certification<br />

means that Provito burnishing floor<br />

pads will be given preference in many<br />

U.S. government purchasing decisions.<br />

Provito pads have been nominated for<br />

the <strong>2015</strong> International Sanitary Supply<br />

Association (ISSA) Innovation Award. MT<br />

www.treleoni.com<br />

www.natureworksllc.com<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 31


Report<br />

By:<br />

Sander Strijbos<br />

Helian Polymers<br />

Venlo, The Netherlands<br />

3D printing – the<br />

sophisticated way<br />

Additive technologies appear to be here to stay. In recent years, 3D<br />

printing has become a daily staple of news publications around<br />

the world. Creating objects by building up successive layers of<br />

molten plastics, a fraction of a millimeter at a time, has captured the<br />

imagination of hobbyists, designers, architects and prototypers everywhere.<br />

In discussions about 3D printing, a recurring topic is that of the dearth<br />

of materials that are available for use. Currently, the two commodities<br />

that tend to be most frequently used in 3D printing filament are ABS<br />

and PLA. It was this latter material, a well-known biopolyester, that<br />

opened the door for a company called Helian Polymers to enter the<br />

world of 3D printing.<br />

Founded in 2011 by Ruud Rouleaux as a sister company of the trading<br />

company Peter Holland BV, Helian Polymers is located in Venlo, The<br />

Netherlands. The focus of the new company was on innovative projects<br />

related to (bio)plastics and additives, one of the first of which became<br />

3D printing. After becoming intrigued by a self-built Ultimaker 3D<br />

printer around Christmas 2011, Rouleaux bought a small extrusion<br />

machine in 2012. An expert in bioplastics, he wondered why PLA was<br />

used so often, in the light of its comparably poor functional properties.<br />

And not content with the general consensus that “it prints well”,<br />

Rouleaux, who was not one to shy away from a challenge, set out to<br />

find a better solution.<br />

By early 2013, and after much trial and error, Rouleaux had come up<br />

with an ideal blend of two bioplastics: PLA and PHA. A stroke of luck was<br />

that, as the owner of a trading company specializing in masterbatches<br />

and additives, he also had ready access to a wide pallete of colors for<br />

his new filament material, which he therefore opted from the very<br />

beginning to market in almost 30 colors – an almost unheard of range.<br />

In February 2013, the colorFabb brand of 3D printing filament was<br />

born. After the initial launch at the RapidPro trade show in Veldhoven<br />

Bicycle-Components 3D-printed with carbon fibre reinforced XT-CF20 filament<br />

(non-bio co-polyester)<br />

32 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Report<br />

(the Netherlands), the webshop went live in March. The first<br />

resellers, thirsty for something new, signed up in April and<br />

by May, the single extrusion line was already at full capacity<br />

– and has been ever since.<br />

In hindsight, 2013 was a pilot year for the new brand,<br />

during which the webshop grew, lessons were learned and<br />

the number of employees doubled to six. That first year,<br />

too, colorFabb attended the 3D Print Show in November in<br />

London where a new grade of wood filament based on the<br />

company’s proprietary PLA/PHA compound was showcased.<br />

Branded as woodFill, the filament is made with actual wood<br />

fibers, giving printed objects the texture and smell of wood<br />

and an old-school DIY look. It was an immediate success,<br />

and colorFabb understood that the future of 3D printing<br />

filaments was in special filaments. “The best way to predict<br />

the future is to invent it”, as Ruud Rouleaux put it.<br />

As colorFabb went from strength to strength, meanwhile<br />

expanding and relocating to the Blue Innovation Center in<br />

Venlo, it also signed a joint development agreement with<br />

Eastman Chemical company, under which the company<br />

would develop filaments based on the co-polyesters made<br />

by the US chemical giant. This resulted, in September 2014,<br />

in the launch of colorFabb XT, made with Eastman Amphora<br />

3D Polymer, a more functional material for desktop 3D<br />

printing.<br />

In the eyes of the 3D printing community, however, color‐<br />

Fabb’s most spectacular product had been released a few<br />

months earlier, in May 2014. Called bronzeFill, it is a PLA/<br />

PHA based composite 3D printing filament with 80 % (by<br />

weight) bronze particles and was launched to great acclaim<br />

at the Fabcon trade fair in Erfurt, Germany.<br />

What sets bronzeFill apart is the fact that objects can be<br />

post-processed – polished, tumbled etc. – to bring out the<br />

true bronze qualities of the material. Appearance, weight<br />

and feel are all that of a real bronze object – at a fraction<br />

of the cost.<br />

As compounding PLA/PHA with specially-sourced bronze<br />

particles requires very specific skills and processes,<br />

colorFabb sought out and partnered with Witcom BV,<br />

a Dutch specialist in engineering plastics compounds<br />

whose expertise has long proven invaluable for colorFabb’s<br />

specialty filaments. The collaboration has yielded an<br />

innovative suite of products for FDM printing, including<br />

bronzeFill.<br />

Since then, colorFabb has further expanded its offerings<br />

to include bambooFill, which is pre-compounded by Willich,<br />

Germany-based bioplastics producer FKuR, and copperFill,<br />

a new metal filament composed of 20 % PLA/PHA material<br />

and 80 % micronized copper particles, that, like bronzeFill,<br />

can be sanded and polished after printing. These were soon<br />

followed by the release of yet another metal-filled PLA/<br />

PHA-based material, called brassFill, the most complex<br />

filament to date in terms of processing and printing.<br />

While these specialty filaments were mainly<br />

decorative in nature, meanwhile, colorFabb<br />

has also delivered on the side of functionality.<br />

Earlier this year, the company released<br />

its XT-CF20 filament, a new product<br />

compounded by Witcom on the basis of<br />

Eastman’s Amphora 3D Polymer with 20 %<br />

carbon fiber, to add stiffness, functionality<br />

and dimensional stability to prints and for construction<br />

parts. As proof of concept, an intern at colorFabb has even<br />

printed bicycle parts with this material.<br />

With in-house bioplastics expertise and all capabilities<br />

under one roof to develop and test materials of every kind<br />

on different brands of 3D printers, colorFabb is fast fulfilling<br />

its mission to bring innovative and unique materials to the<br />

market – and the possibilities for the future are sheer<br />

endless. Moreover, the close cooperation with material<br />

partners FKuR and Eastman, combined with the flexible<br />

and highly dedicated colorFabb team enable colorFabb, to<br />

bring a new product to market sometimes in a matter of<br />

mere weeks.<br />

In fact, at any given time, several materials are in various<br />

stages of testing at colorFabb’s print lab, as colorFabb<br />

continues to innovate with more and more materials.<br />

At Helian Polymers new developments are in the works<br />

regarding bioplastics. More on that in the next issue of this<br />

magazine.<br />

www.colorfabb.com<br />

www.fkur.com<br />

www.witcombv.nl<br />

www.eastman.com/3d<br />

brassFill –<br />

post-processed<br />

and polished<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 33


Report<br />

A “Made in Europe” biorefinery<br />

Matrìca, a 50:50 joint venture between Novamont<br />

and Versalis (Eni), is the result of the reconversion<br />

of a petrochemical site in Porto Torres (Sardinia)<br />

into an integrated biorefinery that today, using innovative<br />

and low-impact processes, produces a range of chemical<br />

products (biochemicals, building blocks for bioplastics,<br />

bases for lubricants, bioadditives for rubbers and plasticizers<br />

for polymers) from agricultural raw materials and<br />

vegetable scraps.<br />

The new site is one of the most innovative integrated<br />

biorefineries of its kind. Using vegetable European<br />

renewable resources as feedstock, the site is currently<br />

iproducing Azelaic Acid, a C9 dicarboxylic acid, and<br />

Pelargonic Acid, a C9 monocarboxylic acid, at industrial<br />

scale. As well, other minor streams, like a C5-C9 blend.<br />

The production of this new site aims at the world market<br />

of biochemicals. This sector is forecast to exhibit growth of<br />

17 % a year, with production estimated at up to 8.1 million<br />

tons in <strong>2015</strong> (Source: Lux Research Study, September<br />

2010). The project, which started in 2012, will ultimately<br />

represent a total investment of approximately 180 million<br />

EUR, including the construction of various plants, of which<br />

the first three just recently have come on on-stream. The<br />

production site covers a total area of about 27 hectares.<br />

Matrìca produces various products, including monomers<br />

for bioplastics, additives for lubricants, plasticizers for<br />

PVC and ingredients for cosmetics, based on Novamont’s<br />

research and technology, all obtained from renewable<br />

sources. Plasticizers have been and still are a key raw<br />

material for different polymers.<br />

Bio-Based Industries Joint Undertaking (BBI), the<br />

public/private partnership between the European Union<br />

and a consortium of bio-based industries (BIC, Bio-based<br />

Industries Consortium), recently allocated a 17 million<br />

EUR grant to the project FIRST2RUN, coordinated by<br />

Novamont, with Matrìca as the key partner.<br />

The FIRST2RUN project is aimed at demonstrating the<br />

technical, economic and environmental sustainability of<br />

today’s highly innovative, integrated biorefineries. The<br />

project involves the extraction of vegetable oils from low<br />

input oilseed cultures, such as thistle, and their conversion<br />

into bio-monomers (primarily pelargonic and azelaic<br />

acids) and esters for the formulation of bioproducts such<br />

as biolubricants, cosmetics, plasticisers and bio-plastics.<br />

By-products resulting from these manufacturing processes<br />

will be further enhanced to obtain animal feed, other<br />

value-added chemicals and energy in order to increase<br />

the sustainability of the value chain. Standardisation,<br />

certification and dissemination will be integral aspects<br />

of the project, as well as a study into the social impact of<br />

products deriving from renewable resources.<br />

Matrìca is merely the first example of industrial<br />

development to have successfully been brought to such<br />

a positive result. More projects are meant to follow,<br />

based on various innovative technologies, such as the<br />

production of 1.4 BDO derived directly from sugar, through<br />

a fermentation process. The project shows that the added<br />

value behind the use of renewable raw materials in terms<br />

of investments, job creation and industrial reconversion is<br />

not based on the unique use of agricultural nonfood crops<br />

for energy purposes, but is especially generated in the<br />

area of intermediates, chemicals and specialties. This is<br />

no news, though it has already been experienced with the<br />

traditional petrochemical industry.<br />

www.matrica.it<br />

By:<br />

Stefano Facco<br />

New Business Development Director<br />

Novamont SpA<br />

Novara, Italy<br />

34 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Barrier<br />

Barrier… but also bio-based<br />

and thermoformable!<br />

Like its precursor Wheylayer ® , the barrier biomaterial<br />

featured in a past issue of this publication [1], ThermoWhey<br />

is a barrier coating based on whey protein.<br />

As a by-product of cheese manufacturing, whey is available<br />

in abundance, which means there is no direct competition<br />

with food resources. Wheylayer [2] offers an excellent<br />

barrier against oxygen. Although it has the potential to<br />

replace current synthetic barrier layers, such as ethylene<br />

vinyl alcohol copolymers – EVOH – used in food packaging,<br />

it is mainly aimed at plastic laminates (e. g. pouches,<br />

tubes, lids, etc.). While it is able to be thermoformed, as<br />

demonstrated by the production of blisters, this is limited<br />

to a small stretch ratio unless performed right after the<br />

coating application. Indeed, upon storage, the flexibility<br />

and thermoformability of the coating decreases due to the<br />

formation of different new intermolecular interactions in<br />

the protein network [3].<br />

Thermoforming is one of the dominant and growing<br />

technologies in the packaging market. However, the<br />

limited thermoformability of Wheylayer may well have<br />

stood in the way of certain applications, such as trays,<br />

for which there is an actual need. Indeed, despite having<br />

existed on the market for years, bio-based trays do not<br />

meet the barrier properties required for sensitive food<br />

products (e.g. for products packed in modified atmosphere<br />

– MAP). Therefore, selected partners from Spain (IRIS,<br />

Serviplast) and Germany (Fraunhofer IVV, MLANG), who<br />

had participated in the previous project, decided to work<br />

together with a tooling company (GEBA) to improve the long<br />

term thermoformability of whey protein-coated packaging,<br />

with an ultimate goal the production of jars, cups, etc. To<br />

this end, during the first year of the Thermowhey project<br />

[4], the researchers performed different modifications of<br />

the whey proteins and adjusted the coating formulation<br />

to obtain materials with a more thermoplastic-like<br />

behavior, i. e. displaying both stable processability and<br />

barrier properties versus storage time. After this had<br />

been successfully carried out, different deep trays were<br />

produced under optimized processing conditions from<br />

polyethylene terephthalate (PET) and polystyrene (PS) to<br />

which the Thermowhey coating was applied. Further tests<br />

will be performed on bioplastic substrates. Over the next<br />

year, the production of the material will be industrialized<br />

by the participating SMEs and resulting packaging will<br />

also be validated in contact with selected food products.<br />

The ThermoWhey project is expected to have a very<br />

positive impact on the environment, as it solves multiple<br />

challenges: finding a new commercial use for a cheese byproduct<br />

that is currently discarded, replacing petroleumbased<br />

plastics with natural biopolymers that allow<br />

packaging recycling or composting while safeguarding<br />

their performance.<br />

The author wishes to acknowledge the European<br />

Community‘s Seventh Framework Programme for<br />

Research, technological development and demonstration<br />

for co-funding the Thermowhey project under the Manunet<br />

programme through the Catalan Agency ACCIÓ (grant<br />

agreement RDNET 13-3-0<strong>05</strong>) and the Federal Ministry of<br />

Education and Research of Germany (managed by the KIT<br />

Project Management Agency Karlsruhe).<br />

www.thermowhey.eu<br />

References:<br />

[1] E. Bugnicourt, M. Schmid, “Films with excellent barrier properties”,<br />

bioplastics MAGAZINE; Vol. 8, p44; 2013.<br />

[2] For more info, see www.wheylayer.eu<br />

[3] M. Schmid, K. Reichert, F. Hammann, A. Stäbler; Storage timedependent<br />

alteration of molecular interaction - property relationships<br />

of whey protein isolate-based films and coatings; Journal of materials<br />

science, 50(12), June <strong>2015</strong>, pp. 4396 – 4404<br />

[4] For more info, see www.thermowhey.eu<br />

By:<br />

Elodie Bugnicourt<br />

Group Leader EcoMaterials<br />

Innovació i Recerca Industrial i Sostenible (IRIS)<br />

Castelldefels, Spain<br />

36 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


PP EPDM PE<br />

PVC<br />

PET<br />

Propylene MEG<br />

PBAT<br />

PMMA<br />

PBT<br />

Vinyl Chloride Ethylene Teraphtalic acid<br />

SBR<br />

PET-like<br />

Methyl Metacrylate<br />

Ethanol p-Xylene<br />

PU<br />

Sorbitol<br />

Isobutanol<br />

THF<br />

Isosorbide<br />

PC<br />

Glucose<br />

PHA<br />

1,4 Butanediol<br />

1,3 Propanediol<br />

PTT<br />

Lactic acid<br />

Succinate<br />

Adipic<br />

PLA<br />

Acid<br />

Starch<br />

Saccharose<br />

HMDA<br />

3-HP<br />

PU<br />

Lysine Lignocellulose<br />

Acrylic acid<br />

Natural Rubber<br />

PA<br />

Caprolactam<br />

Plant oils<br />

Fructose<br />

Glycerol<br />

Fatty acids<br />

HMF<br />

Natural Rubber<br />

Starch-based Polymers<br />

Lignin-based Polymers<br />

Cellulose-based Polymers<br />

Epoxy resins<br />

Epichlorohydrin<br />

PU<br />

PU<br />

Polyols<br />

Diacids (Sebacic acid)<br />

PA<br />

FDCA<br />

PHA<br />

PU<br />

PBS<br />

PEF<br />

Superabsorbent Polymers<br />

Other Furan-based polymers<br />

Market study on<br />

Bio-based Building Blocks and Polymers in the World<br />

Capacities, Production and Applications: Status Quo and Trends towards 2020<br />

Fast Growth Predicted for Bio-based Building Blocks and Polymers in the World –<br />

Production Capacity will triple towards 2020<br />

The new comprehensive 500 page-market study<br />

and trend reports on “Bio-based Building Blocks and<br />

Polymers in the World – Capacities, Production and<br />

Applications: Status Quo and Trends Towards 2020” has<br />

been released by German nova-Institut GmbH. Authors<br />

are experts from the nova-Institute in cooperation with<br />

ten renowned international experts.<br />

Bio-based polymers: Evolution of worldwide production capacities<br />

from 2011 to 2020<br />

million t/a<br />

20<br />

15<br />

http://bio-based.eu/markets<br />

actual data<br />

forecast<br />

Constant Growth of Bio-based Polymers is expected:<br />

Production capacity will triple from 5.1 million tonnes<br />

in 2013 to 17 million tonnes in 2020, representing a 2%<br />

share of polymer production in 2013 and 4% in 2020.<br />

Bio-based drop-in PET and the new polymers PLA and<br />

PHA show the fastest rates of market growth. The biobased<br />

polymer turnover was about € 10 billion worldwide<br />

in 2013. Europe looses considerable shares in total<br />

production to Asia.<br />

What makes this report unique?<br />

■ The 500 page-market study contains over 200 tables<br />

and figures, 96 company profiles and 11 exclusive<br />

trend reports written by international experts.<br />

■ These market data on bio-based building blocks<br />

and polymers are the main source of the European<br />

Bioplastics market data.<br />

■ In addition to market data, the report offers a complete<br />

and in-depth overview of the bio-based economy,<br />

from policy to standards & norms, from brand<br />

strategies to environmental assessment and many<br />

more.<br />

■ A comprehensive short version (24 pages) is available<br />

for free at http://bio-based.eu/markets<br />

To whom is the report addressed?<br />

■ The whole polymer value chain: agro-industry,<br />

feedstock suppliers, chemical industry (petro-based<br />

and bio-based), global consumer industries and<br />

brands owners<br />

■ Investors<br />

■ Associations and decision makers<br />

©<br />

10<br />

5<br />

2011<br />

-Institut.eu | <strong>2015</strong><br />

2012<br />

Epoxies<br />

PE<br />

2013<br />

2% of total<br />

polymer capacity<br />

2014<br />

PUR<br />

PBS<br />

<strong>2015</strong><br />

CA<br />

PBAT<br />

Content of the full report<br />

This 500 page-report presents the findings<br />

of nova-Institute’s market study, which is<br />

made up of three parts: “market data”,<br />

“trend reports” and “company profiles”<br />

and contains over 200 tables and figures.<br />

The “market data” section presents market<br />

data about total production capacities and<br />

the main application fields for selected biobased<br />

polymers worldwide (status quo in<br />

2013, trends and investments towards<br />

2020). This part not only covers bio-based<br />

polymers, but also investigates the current<br />

bio-based building block platforms.<br />

The “trend reports” section contains a total<br />

of eleven independent articles by leading<br />

2016<br />

PET<br />

PA<br />

2017<br />

PTT<br />

PHA<br />

2018<br />

PEF<br />

Starch<br />

Blends<br />

2019<br />

EPDM<br />

PLA<br />

2020<br />

Full study available at www.bio-based.eu/markets<br />

experts in the field of bio-based polymers.<br />

These trend reports cover in detail every<br />

important trend in the worldwide bio-based<br />

polymer market.<br />

The fi nal “company profiles” section<br />

includes 96 company profiles with specific<br />

data including locations, bio-based<br />

polymers, feedstocks and production<br />

capacities (actual data for 2011 and 2013<br />

and forecasts for 2020). The profiles also<br />

encompass basic information on the<br />

companies (joint ventures, partnerships,<br />

technology and bio-based products). A<br />

company index by polymers, with list of<br />

acronyms, follows.<br />

Two years after the fi rst market study on bio-based<br />

polymers was released, Germany’s nova-Institute is<br />

publishing a complete update of the most comprehensive<br />

market study ever made. This update will expand the<br />

market study’s range, including bio-based building blocks<br />

as precursor of bio-based polymers. The nova-Institute<br />

carried out this study in collaboration with renowned<br />

international experts from the field of bio-based building<br />

blocks and polymers. The study investigates every kind<br />

of bio-based polymer and, for the first time, several major<br />

building blocks produced around the world, while also<br />

examining in detail 112 companies that produce biobased<br />

polymers.<br />

Order the full report<br />

The full report can be ordered for 3,000 €<br />

plus VAT and the short version of the report<br />

can be downloaded for free at:<br />

www.bio-based.eu/markets<br />

Contact<br />

Dipl.-Ing. Florence Aeschelmann<br />

+49 (0) 22 33 / 48 14-48<br />

florence.aeschelmann@nova-institut.de<br />

Bio-based Building Blocks and<br />

Polymers in the World<br />

Capacities, Production and Applications:<br />

Status Quo and Trends towards 2020<br />

Florence Aeschelmann, Michael Carus, Wolfgang Baltus, Howard Blum,<br />

Rainer Busch, Dirk Carrez, Constance Ißbrücker, Harald Käb,<br />

Kristy-Barbara Lange, Jim Philp, Jan Ravenstijn, Hasso von Pogrell


Barrier<br />

PLA and cellulose<br />

based film laminates<br />

NatureWorks and Innovia Films have collaborated to develop<br />

the next big step forward in sustainable multilayer<br />

film materials. By combining the complimentary<br />

technologies of their bio-materials, they have created a biobased<br />

commercially compostable packaging structure that<br />

can be used across a wide range of packaging and lidding<br />

formats. When laminated, the high-barrier properties of cellulose<br />

based NatureFlex combined with Ingeo PLA make<br />

for a truly high-performance packaging film.<br />

Potential Application with NatureFlex & Ingeo<br />

By focusing on the functional attributes of each individual<br />

film, along with the combination of the materials, Innovia and<br />

NatureWorks, in concert with their collaborative partners<br />

Bi-Ax International, H. B. Fuller and Clemson University,<br />

developed one of a kind bio-laminations that not only meet<br />

the functional requirements of packaged products, but also<br />

address renewable content, end of life for flexible materials<br />

and reduce the amount of carbon in the overall package.<br />

Package functionality is paramount. In many cases, these<br />

newly developed structures would be replacing traditional,<br />

petro-chemical derived materials that meet the fit for use<br />

requirements for the product packaged. The bio-laminations<br />

needed to meet the key criteria of appearance, barrier and<br />

sealability. NatureFlex film from Innovia meets barrier criteria<br />

while Evlon film from Bi-Ax International incorporates an Ingeo<br />

sealant layer. During the design phase of the collaboration,<br />

two very common flexible structures were identified as<br />

candidates to compare bio-laminate alternatives. The first<br />

incumbent structure is a widely used secondary package<br />

across multiple segments and package formats; 12 µm PET/<br />

Adh/46 µm PE. The other candidate went to the other side of<br />

the spectrum with a high barrier foil lamination; 12 µm PET/<br />

Adh/7 µm Alu /Adh/46 µm PE.<br />

Compared to all other package formats, flexible packaging<br />

is a sustainable solution. For example, just over the past 20<br />

years, packaged retail coffee has evolved from glass to steel<br />

to rigid plastic and now flexible laminations. Comparatively,<br />

each step throughout the package evolution has resulted in a<br />

more sustainable product than the predecessor. By focusing<br />

on “what’s next?” in the evolution of flexible materials,<br />

Innovia and NatureWorks designed materials that address<br />

the two major downsides of using flexible laminates, namely<br />

Stick pack HFFS VFFS Pouches Sachets Lidding<br />

Dry beverages<br />

(coffee/tea)<br />

Dry goods/breads<br />

Nutritional bars<br />

Salted snacks<br />

Confections<br />

Cultured dairy/<br />

cheese<br />

Pet food/treats<br />

Liquid applications<br />

• Recommended • Evaluation needed • Not applicable<br />

renewable content and end-of-life. Comparatively, the petrochemical<br />

derived materials have zero renewable content,<br />

which essentially means that these materials are using 100 %<br />

finite fossil resources as the primary raw material. Conversely,<br />

the flexible laminates designed by the collaboration of<br />

NatureWorks and Innovia have very-high renewable carbon.<br />

Additionally these bio-laminations provide an alternative<br />

and valuable end of life option. Beyond just landfill which is<br />

the principal final resting place of mixed-material, flexible<br />

laminates in many countries, these bio-laminates offer up<br />

the prospect of carbon-neutral incineration with renewable<br />

energy recovery and they are also designed to decompose in<br />

Industrial Composting facilities where such facilities exist.<br />

Each film used in the construction has been fully certified<br />

(ASTM D 6400) by the Biodegradable Products Institute (BPI)<br />

for compostability.<br />

Advancements in processing within manufacturing of the<br />

base materials has greatly reduced the amount of greenhouse<br />

gas emissions in packaging. Petro-chemical laminates are<br />

already at a very low base compared to rigid packaging but<br />

bio-laminations allow to reduce these levels even further,<br />

especially as the scale and adoption of renewable materials<br />

are commercialized.<br />

The next generation of flexible packaging is here. Innovia<br />

Films and NatureWorks, along with their development<br />

partners, have succeeded in developing individual materials,<br />

when combined, make a sustainable packaging solution for<br />

brands and converters. By meeting the package requirements,<br />

having renewable content and an alternate end-of-life, the<br />

next generation of flexible packaging is here and addresses<br />

the “What’s next?” question for flexible laminates. MT<br />

www.natureworksllc.com - www.innovia-films.com<br />

Raw material<br />

End of life<br />

Raw material<br />

End of life<br />

Conventional pack<br />

12µm PET/Adh/50µm PE<br />

0 % RRM<br />

fossil<br />

derived<br />

Incinerate<br />

or landfill<br />

Footprint<br />

0.3 kg<br />

CO 2<br />

eq/m 2<br />

MVTR ~11<br />

OTR


Barrier<br />

By:<br />

Warwick Armstrong<br />

General Manager<br />

Business Development and Marketing<br />

Plantic Technologies<br />

Altona, Victoria, Australia<br />

Renewable material<br />

with superior barrier<br />

performance<br />

As part of the Kuraray group (headquartered in Chiyoda,<br />

Prefecture Tokio, Japan) the world leader in<br />

barrier materials, Plantic Technologies Ltd (Altona,<br />

Victoria, Australia) brings to the barrier technology family<br />

naturally sourced, environmentally beneficial bio-plastics.<br />

PLANTIC is a generation of packaging materials developed<br />

by Plantic Technologies. The products are certified by<br />

Vincotte as 3 star rated biobased materials corresponding<br />

to 60 % to 80 % renewably resourced materials.<br />

A unique high barrier material, Plantic combines a<br />

number of features and unique properties to deliver an<br />

outstanding packaging material for extending the shelf life<br />

of fresh products such as meat, chicken, fish & seafood,<br />

small goods, fresh pasta and cheese.<br />

The unique features of Plantic include:<br />

• High renewable content<br />

• Outstanding gas barrier performance<br />

• Excellent barrier to taint and odour<br />

• Sealable to most currently used top lidding<br />

• Enhanced hot tack and seal strength<br />

• Excellent surface gloss<br />

Independent studies have confirmed the exceptional<br />

barrier performance of this material by extending the shelf<br />

life of fresh meat products by 15 – 40 %. Used by some of<br />

the world’s leading processors and retailers Plantic has<br />

already substituted conventional barrier materials in<br />

fresh packaging applications globally.<br />

Plantic grades include high barrier rigid, semi rigid<br />

and flexible materials for applications such as form<br />

fill & seal packaging, barrier preformed trays, vacuum<br />

skin packaging, stand up pouches and easy peel pack<br />

packaging applications for fresh food packaging markets.<br />

The grades are a multilayer structure comprising a<br />

core layer of Plantic biopolymer – which is certified as<br />

biodegradable and compostable. The outer layers provide<br />

moisture protective skins, and these can be produced<br />

with bio-based or petrochemical plastics, including 100 %<br />

biobased polyethylene derived from sugar cane.<br />

Plantic is manufactured using state of the art laminating<br />

technology whereby thin layers of plastics, such as<br />

polyethylene, polypropylene or polyethylene terephthalate<br />

are coated to a core layer of renewably sourced, high<br />

barrier Plantic sheet. The Plantic core provides exceptional<br />

gas barrier, with the skin layers providing moisture/water<br />

vapour barrier properties to the structure. The barrier<br />

sheet can be thermoformed into trays using industry<br />

standard equipment, including automatic form, fill, seal<br />

machines.<br />

Plantic have won numerous awards for innovative<br />

technology including the 20<strong>05</strong>/6 DuPont Australia and<br />

New Zealand Performance Materials and Chairman’s<br />

Award and the bronze winner of the PCA Sustainable<br />

Packaging Design Award.<br />

The key ingredient in Plantic is a non-genetically<br />

modified corn starch. This unique and patented<br />

technology means that Plantic material is created with<br />

50 % less energy than that of the similar petrochemical<br />

plastics and combined with the benefit of plant based<br />

raw materials impart reduced environmental impacts.<br />

What is Plantic?<br />

Plantic is unique as the world’s first truly renewable<br />

Ultra Barrier material. Plantic has extended the range<br />

of gas barrier materials to launch a new category of<br />

Ultra Barrier materials, materials with an Oxygen<br />

Transmission Rate (OTR) below 1.0 cm³/m 2 /day. The<br />

excellent barrier properties are unique to Plantic, and<br />

derived from a proprietary process which allows the<br />

natural occurring polymer in starch to be used as a<br />

packaging material.<br />

Starch is a naturally occurring polysaccharide used<br />

as an energy store in green plants. Larger amounts of<br />

starch are particularly found in cereal crops (such as<br />

corn, wheat and rice) and also tubers (such as potato and<br />

cassava). The polymer component of starch is comprised<br />

of a linear polymer known as amylose and a highly<br />

branched polymer amylopectin.<br />

The starch used in Plantic has a very high proportion<br />

of amylose (>70 %), which gives it similar processing and<br />

properties to Poly PET (polyethylene terephthalate).<br />

Exceptional Barrier Performance.<br />

Plantic offers exceptional barrier performance,<br />

superior to that available with conventional barrier<br />

resins, including PVDC, MXD6 and EVOH.<br />

Table 1 presents a comparison of the Oxygen Barrier<br />

performance of a number of conventional polymers with<br />

Plantic.<br />

Figure 1 shows the effect of changes in environmental<br />

Relative Humidity on the gas barrier properties of<br />

commercial barrier films. Similar to the other hydrophilic<br />

polymers shown here, Plantic film will absorb moisture<br />

from the external environment, which causes a decrease<br />

in the barrier performance.<br />

40 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Barrier<br />

The rate of moisture absorption in Plantic is controlled<br />

and limited due to the water resistance of the barrier skin<br />

materials. Independent tests have shown that the barrier<br />

performance remains below instrument detection limits<br />

(typically 0.<strong>05</strong> cm³/m 2 /day) for more than 7 days. Figure 2<br />

demonstrates this for a Plantic sample, equilibrated at<br />

75 % RH, and then exposed to 90 % RH. After 8 days there<br />

is no measurable change in the OTR, which remains below<br />

the instrument detection limit.<br />

The barrier performance of Plantic is even better at<br />

lower temperatures, as shown in figure 3. There is a factor<br />

of 3 decrease in the OTR at 50 % RH as the temperature<br />

is reduced from 20 °C to 5 °C. This is an important factor<br />

in the extended shelf life of fresh meat and poultry stored<br />

under refrigerated conditions.<br />

PLANTIC eco Plastic extends the shelf life of fresh<br />

food.<br />

Plantic have conducted a number of external trials<br />

at certified, independent laboratories to determine the<br />

actual shelf life of fresh meat, such as mince, chicken and<br />

fish compared to conventional polypropylene (PP) barrier<br />

trays currently used in the market. The same top web was<br />

used for all samples in both Plantic and PP trays.<br />

The results also indicated that samples packed in<br />

Plantic trays maintained the original colour for both<br />

chicken and sausage meat for longer than those packed<br />

in conventional PP trays. Shelf life extension was based<br />

on a combination of factors, including Total Plate Count,<br />

Coliform, pH, odour and colour assessment according to<br />

NATA regulations.<br />

The chicken packed in Plantic trays demonstrated a<br />

40 % increase in shelf life and sausage meat packed in<br />

eco Plastic trays demonstrated 15 % increase in shelf life.<br />

Both products maintained their originally packaged colour<br />

(less browning due to oxidation) for longer in eco Plastic<br />

trays than those packed in PP trays.<br />

www.kuraray.co.jp/en<br />

www.plantic.com.au<br />

3·25µ/m 2·day·atm]<br />

OTR [cm<br />

Figure 1: Effect of relative humidity on oxygen transmission rate for<br />

a selection of commercial barrier polymers.<br />

OTR cm 3 /m 2 /day<br />

100.0<br />

10.0<br />

1.0<br />

0.1<br />

0<br />

0.<strong>05</strong><br />

0.04<br />

0.03<br />

0.02<br />

0.01<br />

0<br />

-0.01<br />

-0.02<br />

0<br />

EVOH-32 %<br />

EVOH-44 %<br />

MXD6<br />

Plantic<br />

20 40 60 80 100<br />

% RH<br />

Specimen A, 0.46 mm<br />

Specimen B, 0.47 mm<br />

1 2 3 4 5 6 7 8<br />

Days after RH change<br />

Figure 2: Effect of a change in external relative humidity from 75 %<br />

to 90 % on the barrier performance of Plantic.<br />

(Test Method: ASTM F1927-98: 23 °C (± 0.2 °C),<br />

RH as specified ± 3 %, Test gas 100 % Oxygen)<br />

Table 1: Comparative barrier performance of packaging film<br />

materials.<br />

Material<br />

OTR<br />

cm³/m²/day<br />

25 µm, 23 °C, 50 % RH<br />

WVTR<br />

g/m²/day<br />

25 µm, 38 °C, 90 % RH<br />

LDPE 6,500 18<br />

HDPE 2,300 6<br />

PP 2,300 11<br />

PLA 600 300<br />

PVC 200 46<br />

PET 40 20<br />

Nylon 6 32 160<br />

MXD6 2.0 80<br />

PVDC 2.0 3<br />

EVOH 44 % 1.0 20<br />

EVOH 32 % 0.2 60<br />

Plantic 0.5 150<br />

Figure 3: Effect of temperature on the barrier performance of<br />

Plantic.<br />

OTR [cc·25µ/m 2·day·atm]<br />

1<br />

0.1<br />

0.01<br />

0<br />

5 °C<br />

10 °C<br />

15 °C<br />

20 °C<br />

20 40 60 80<br />

% RH<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 41


Barrier<br />

Cellulose‐based<br />

barrier solutions<br />

By:<br />

Andy Sweetman<br />

Marketing Manager Packaging & Sustainability<br />

Innovia Films<br />

Wigton, Cumbria, UK<br />

Selecting the right barrier is the single most important<br />

requirement in packaging. Whether this is to oxygen,<br />

aroma, water, gas, UV, light, mineral oil or, depending<br />

on the product being packaged, “All of the Above”.<br />

Innovia Films’ has a range of cellulose‐based filmic barrier<br />

solutions for packaging to help keep products in premium<br />

condition. The barrier properties of these films can be tailored<br />

for different markets such as fresh produce, dried foods and<br />

confectionery.<br />

NatureFlex is a bioplastic film manufactured from FSC ® /<br />

PEFC certified wood pulp (cellulose). It is available in<br />

transparent, white, metallised and coloured varieties.<br />

The films are available in different thicknesses ranging from<br />

19 to 45 microns. They can also be combined with additional<br />

grades of NatureFlex or with other bioplastic films to come<br />

up with a further optimised packaging solution – what we call<br />

Biolaminates.<br />

Traditional flexible packaging laminates, such as pouches,<br />

employ a kind of ABC principle:<br />

• an outer printable layer for Appearance, typically a<br />

Polyester film<br />

• a middle metallised Polyester or aluminium foil for Barrier<br />

• and a strong, highly sealable layer on the inside for<br />

Containment, such as Polyethylene.<br />

There are now a number of similar constructions in the<br />

market using this principle the bio way; e. g. a transparent<br />

NatureFlex with a metallised NatureFlex and a starch,<br />

copolyester or PBS based film on the inside. These are being<br />

used for a range of high barrier need dry food applications<br />

Caffè Molinari SpA a leading Italian coffee company recently<br />

introduced a Bio range (see photo), which uses fully certified<br />

compostable packaging, and a unique new NatureFlex grade:<br />

The coffee pack is constructed using just two‐layers,<br />

comprising a white metallised high barrier NatureFlex<br />

outer layer which provides both the appearance and barrier<br />

functions in one film. This is then laminated to a biopolymer<br />

sealant inner layer, providing high seal strength and integrity.<br />

This innovative eco‐friendly integrated packaging system<br />

also includes an aroma protecting bio degassing‐valve,<br />

designed and patented by Goglio Plastic Division. The full<br />

pack construction with the valve complies with the EN13432<br />

industrial composting norm and is certified to OK Compost’s<br />

composting standard by Vinçotte.<br />

Attilio Cecchi, Area Sales Manager Italy, Innovia Films stated<br />

“NatureFlex films are ideal for the coffee market as they fit<br />

well with concerns about sustainability and renewability. The<br />

environment continues to be a high priority in packaging and<br />

certified organic coffee products are a ‘good fit’ with more<br />

sustainable options. Innovia Films’ new high performance white<br />

metallised NatureFlex film is ideal for this application as it is<br />

based not only on renewable resources but also has excellent<br />

barrier properties – essential for keeping coffee in perfect<br />

condition.”<br />

www.innoviafilms.com<br />

Caffe Molinari Packs<br />

g/m 2 /day<br />

How various filmic structures compare to provide barrier<br />

(Water Vapour Transmission Rate, WVTR @ 38°C, 90%RH)<br />

500<br />

450<br />

400<br />

350<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

*NVS<br />

*NatureFlex<br />

*NVR PLA *NE PET STARCH *NK BOPP<br />

42 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


4 th PLA World Congress<br />

24 – 25 MAY 2016 MUNICH › GERMANY<br />

is a versatile bioplastics raw<br />

PLA material from renewable resources.<br />

It is being used for films and rigid packaging,<br />

for fibres in woven and non-woven applications.<br />

Automotive industry<br />

and consumer electronics are thoroughly<br />

investigating and even already applying PLA.<br />

New methods of polymerizing, compounding<br />

or blending of PLA have broadened the range<br />

of properties and thus the range of possible<br />

applications.<br />

That‘s why bioplastics MAGAZINE is now<br />

organizing the 4 th PLA World Congress on:<br />

24 – 25 May 2016 in Munich / Germany<br />

Experts from all involved fields will share their<br />

knowledge and contribute to a comprehensive<br />

overview of today‘s opportunities and challenges<br />

and discuss the possibilities, limitations<br />

and future prospects of PLA for all kind of<br />

applications. Like the three congresses<br />

the 4 th PLA World Congress will also offer<br />

excellent networking opportunities for all<br />

delegates and speakers as well as exhibitors<br />

of the table-top exhibition.<br />

The conference will comprise high class presentations on<br />

Call for Papers<br />

bioplastics MAGAZINE invites all experts<br />

worldwide from material development,<br />

processing and application of PLA to<br />

submit proposals for papers on the latest<br />

developments and innovations.<br />

Please send your proposal, including<br />

speaker details and a 300 word abstract to<br />

mt@bioplasticsmagazine.com.<br />

The team of bioplastics MAGAZINE is looking<br />

forward to seeing you in Munich.<br />

› Online registration will be available soon.<br />

Watch out for the Early–Bird discount as well<br />

as sponsoring opportunities at<br />

www.pla-world-congress.com<br />

› Latest developments<br />

› Market overview<br />

› High temperature behaviour<br />

› Barrier issues<br />

› Additives / Colorants<br />

› Applications (film and rigid packaging, textile,<br />

automotive,electronics, toys, and many more)<br />

› Fibers, fabrics, textiles, nonwovens<br />

› Reinforcements<br />

› End of life options<br />

(recycling,composting, incineration etc)<br />

organized by


Barrier<br />

Improvement of barrier<br />

properties on PLA-based<br />

packaging products<br />

By:<br />

Daniela Collin, Sabine Amberg-Schwab<br />

Fraunhofer-Institut für Silicatforschung<br />

Würzburg, Germany<br />

Victor Peinado, Berta Gonzalvo<br />

AITIIP Technological Centre<br />

Zaragoza, Spain<br />

Within the scope of the European Dibbiopack Project<br />

(7 th European Framework Programme; Grant<br />

agreement no: 280676), one of the main aims was<br />

the development of biodegradable films with improved<br />

barrier coatings as well as the investigations concerning<br />

the barrier properties of the bulk package using nanoparticles<br />

combined with the PLA material. This article is<br />

specially related to the development of barrier coatings on<br />

biodegradable PLA-based films.<br />

The Project<br />

The focus of the Dibbiopack Project was the development<br />

of new biobased materials specially adapted to the<br />

development of a wide range of containers or packages<br />

(films made by biaxially oriented blow moulding, trays<br />

and jars developed by injection moulding and bottles<br />

performed by extrusion blow moulding technologies) and<br />

the improvement of the thermal, mechanical and barrier<br />

properties of these packages by nanotechnology such as<br />

innovative coatings.<br />

Another main objective was the operational integration<br />

of different intelligent technologies or smart devices to<br />

provide the packaging value chain with more information<br />

about the products and the processes, increase safety and<br />

quality of products within the supply chain and improve the<br />

shelf-life of the packaged products. The project includes<br />

the design, development, optimization and manufacturing<br />

of multifunctional smart packages, assuring compliance<br />

of environmental requirements by means of LCA and LCC<br />

analysis, managing nanotechnology risk within the whole<br />

packaging value chain, and finally, end user evaluation<br />

in different sectors as cosmetic, pharmaceutic and food<br />

industry.<br />

The Partners<br />

19 Partners form the consortium of Dibbiopack, which<br />

is headed by the Spanish AITIIP Technological Centre.<br />

Partners, which are dedicated to basic and applied<br />

research, are represented by institutes and universities<br />

such as Fraunhofer ISC, INSTM, TECOS or CNR to name a<br />

few. But also SMEs with research capabilities as Avanzare,<br />

Condensia Quimica, Archa or Plasma contribute with<br />

their knowledge to achieve the best biodegradable packaging<br />

possible to fit the needs of the end-user companies: Cosmetic,<br />

Help and Nutreco and, by extension, the possible needs of<br />

those markets regarding biobased packaging.<br />

The Achievements<br />

By the month 40 of the project (the project duration is<br />

48 months), several goals have been achieved:<br />

• Optimized material formulations for nanoadditivated PLA,<br />

processing of these compositions by injection moulding<br />

and extrusion blow moulding, improved mechanical and<br />

barrier properties and processability than commercial<br />

grades.<br />

• Improved barrier properties on films which are built up<br />

by means of plasma surface application and functional<br />

coatings based on hybrid polymers. These barrier hybrid<br />

polymers are now also biodegradable.<br />

• Production processes were optimized at industrial level,<br />

with real demonstrators manufactured.<br />

Biodegradable ORMOCER – bioORMOCERs<br />

To increase the barrier properties of the packaging films,<br />

such as lids and polymer covers, additional coatings can be<br />

applied. Of course, in a biodegradable packaging system,<br />

these coatings should be biodegradable themselves. The<br />

development of biodegradable barrier coatings was one of<br />

the main objectives of the Fraunhofer-Institute for Silicate<br />

Research (ISC) in Würzburg, Germany, which has been<br />

working with a material class called ORMOCER ® s (registered<br />

trademark of the Fraunhofer-Gesellschaft für angewandte<br />

Forschung e. V., Munich) for more than 20 years. ORMOCERs<br />

are hybrid inorganic-organic polymers, which are synthesized<br />

via carefully controlled sol-gel reactions. The properties of<br />

these coating materials can be adjusted to the requirements of<br />

very specific applications, e. g. the coatings can have excellent<br />

44 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Barrier<br />

barrier properties. Especially when combined with<br />

inorganic thin-films the resulting barrier properties<br />

on flexible polymer substrates are outstanding due to<br />

synergistic effects.<br />

Within the framework of the Dibbiopack Project,<br />

Fraunhofer ISC has started its development of new<br />

biodegradable ORMOCER, so-called bioORMOCER ® s,<br />

which then can be added as a surface refinement of<br />

biodegradable polymer films to increase the water<br />

vapour and oxygen barrier properties.<br />

The basic concept of this development is the<br />

combination of typical ORMOCER precursors with<br />

modified biopolymers, the covalent cross-linking of<br />

these materials by strong covalent chemical bonds<br />

and the formation of a new hybrid polymer coating<br />

material. In combination with inorganic sputtered<br />

layers, developed by the consortium partner PLASMA,<br />

excellent barrier properties were achieved for these<br />

new surface refined polymer films. In detail, the water<br />

vapour transmission rate of pure PLA polymer films<br />

(provided by the consortium partner Innovia), which<br />

originally was > 500 g·m -2·d -1 was decreased below<br />

0.15 g·m -2·d -1 in a sandwich setup of PLA substrate<br />

and PLASMA and bioORMOCER coating layers (testing<br />

conditions 23 °C, 100 % relative humidity). Comparative<br />

tests of this bioORMOCER layer setup on PET/<br />

SiO x<br />

films (Ceramis from Amcor, cf. bM 03/2008 and<br />

bM 06/2012), PET film coated with SiO x<br />

layer by e-beam<br />

application) furthermore demonstrated oxygen barrier<br />

properties of 0.<strong>05</strong> cm 3·m -2·d -1·bar -1 (23 °C, 50 % relative<br />

humiditiy). These surface refined polymer films<br />

furthermore passed the biodegradation test according<br />

to DIN ISO 148851:20<strong>05</strong>.<br />

In summary, a new material class, the bioORMOCERs,<br />

was developed within the DIBBIOPACK project. These<br />

novel functional coating materials can improve the<br />

properties of biodegradable polymer films. In this<br />

material concept, the rate of biodegradability can be<br />

further adjusted to meet the actual requirements in<br />

packaging solutions by the choice of biopolymer, the<br />

degree of functionalization and amount integrated<br />

within the polymer. Next to the barrier properties,<br />

additional features can be implemented within the<br />

bioORMOCERs such as antimicrobial characteristics<br />

or abrasion resistance.<br />

www.dibbiopack.eu<br />

R 2<br />

R 2<br />

R 1<br />

Inorganic<br />

component<br />

Hybrid polymer<br />

based on<br />

ORMOCER<br />

Organic<br />

component<br />

Modified<br />

biopolymer<br />

bioORMOCER<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 45


Barrier<br />

A multilayer cellulosic packaging<br />

with a bio‐based barrier<br />

Multilayer cellulosic packaging systems for food or<br />

beverages generally consist of paper or board and<br />

a polyethylene layer that is included to provide the<br />

necessary water barrier properties. Packaging systems<br />

for wet and dry products requiring higher barrier properties<br />

contain an additional aluminum foil layer, which<br />

extends the shelf life of the packed food. Cellulose is recycled<br />

at papermaking plants, which first grind and then<br />

repulp the recovered packaging material. A residual fraction,<br />

which can range from 30 % by weight for material<br />

in board‐based laminates and more for<br />

paper‐based laminates (making re‐<br />

cycling of the latter impractical)<br />

is made up of aluminum and<br />

polyethylene, which can be<br />

used to injection mold<br />

low value applications.<br />

The cellulose fibers<br />

recovered from the<br />

glued laminate<br />

systems made<br />

up of layers of<br />

cellulose and<br />

polyethylene<br />

tend to be of<br />

low quality.<br />

Recycling is<br />

therefore not<br />

convenient –<br />

and composting<br />

not possible.<br />

By partially or<br />

totally replacing<br />

the polyethylene<br />

in such multilayer<br />

systems with a proteinmanagement<br />

based film, the end‐of‐life<br />

options would<br />

be considerably improved in<br />

T he BioBoard life cycle (source IRIS)<br />

terms of the environmental impact of<br />

post‐consumer packaging, as the different<br />

materials can be better separated or composted.<br />

The BIOBOARD European project [1] has been set up<br />

to examine the possible options for multilayer cellulosic<br />

based packaging. Previously, a protein‐based coating<br />

was found to improve the oxygen barrier properties of<br />

multilayer plastic films when produced by wet coating<br />

[2]. However, extrusion coating is normally used in the<br />

paper and board industries to assemble the cellulosic and<br />

plastic layers at high speed.<br />

As a preliminary step towards preparing the new multilayer<br />

packaging, the protein‐based layer was produced<br />

by flat die extrusion, a conventional method for producing<br />

plastic films, which can then be laminated to paper. However,<br />

the extrusion of proteins is a topic which is not yet fully<br />

understood from the scientific point of view. The controlled<br />

and reliable extrusion of proteins is quite challenging, as<br />

proteins tend to degrade when heated. Extensive studies<br />

on simple whey protein mixtures processed at lab scale<br />

[3] have shown that, in order to be able to extrude them,<br />

the proteins need to be modified to display a thermoplastic<br />

behaviour. Process parameters, such as temperature,<br />

plasticizer concentration, and processing time influence<br />

the properties. Within the scope of<br />

the Bioboard project, plastic formulations<br />

composed of waste proteins<br />

derived from the cheese or<br />

potato industry and biodegradable<br />

polyesters<br />

were developed and<br />

produced by twin<br />

screw<br />

extrusion.<br />

The process is<br />

of especial interest,<br />

as the<br />

plasticization<br />

of the protein,<br />

reactive<br />

modification,<br />

blending with<br />

biodegradable<br />

polyesters and<br />

the addition of<br />

potato pulp filler<br />

were optimised<br />

in a single extrusion<br />

step, thus making<br />

the process more<br />

sustainable from both an<br />

economic and environmental<br />

point of view. Interestingly,<br />

it was found that potato pulp, a<br />

by‐product of the starch industry that<br />

also contains fibers, can be used as a filler to<br />

increase the mechanical resistance of extruded whey<br />

protein‐based films [4].<br />

The first application of the new biodegradable film<br />

was sought in multilayer cellulosic packaging, such<br />

as brick‐shaped packaging for beverages or pouches<br />

for dehydrated products, but it could also be applied in<br />

the production of flexible plastic packaging. The studies<br />

performed in the course of the project also showed that<br />

it was possible to modify the properties of the proteinbased<br />

blends, which means these also have potential for<br />

use in rigid packaging, such as thermoformable trays or<br />

containers.<br />

46 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Barrier<br />

While Bioboard offers a new, biobased, extrudable<br />

solution and contributes to the available knowledge about<br />

protein extrusion, it also exhibits good benefits in terms<br />

of the environment, as it is based on waste and promotes<br />

recycling and composting practices for post-consumer<br />

packaging. However, more research is needed to overcome<br />

the remaining hurdles, such as improving processability<br />

of the material so that it could be used industrially in<br />

packaging and no-packaging applications in the future.<br />

The author wishes to acknowledge the European<br />

Community‘s Seventh Framework Programme for<br />

Research, technological development and demonstration<br />

for co-funding the Bioboard European project [grant<br />

agreement nº 315313]<br />

[1] www.bioboard.eu<br />

[2] E. Bugnicourt, M. Schmid, O. Mc. Nerney, J. Wildner, L. Smykala, A.<br />

Lazzeri, P. Cinelli, “Processing and Validation of Whey-Protein-Coated<br />

Films and Laminates at Semi-Industrial Scale as Novel Recyclable<br />

Food Packaging Materials with Excellent Barrier Properties”,<br />

Advances in Materials Science and Engineering, vol. 2013, Article ID<br />

496207, 10 pages, 2013<br />

[3] V. M. Hernandez-Izquierdo and J. M. Krochta, “Thermoplastic<br />

processing of proteins for film formation - A review,” J. Food Sci., vol.<br />

73, no. 2, pp. R30–R39, 2008.<br />

[4] M. Schmid, C. Herbst, K. Müller, A. Stäbler, D. Schlemmer,<br />

M.-B. Coltelli, and A. Lazzeri. “How potato pulp as filler in<br />

thermoplastic WPI/PBS Blends affects mechanical properties and<br />

water vapor transmission rate”, Polymer-Plastics Technology and<br />

Engineering, submitted, <strong>2015</strong><br />

By:<br />

Maria-Beatrice Coltelli<br />

Researcher<br />

University of Pisa, Italy<br />

Elodie Bugnicourt<br />

Group Leader EcoMaterials<br />

Innovació i Recerca Industrial i Sostenible (IRIS)<br />

Castelldefels, Spain<br />

© Resysta Furniture and Decking (2), Faurecia, Tecnaro<br />

www.wpc-conference.com<br />

Sixth WPC & NFC Conference, Cologne<br />

Wood and Natural Fibre Composites<br />

16 – 17 December <strong>2015</strong>, Maritim Hotel, Germany<br />

World’s Largest WPC & NFC Conference in <strong>2015</strong>!<br />

Market opportunities through intersectoral innovation in Wood-Plastic Composites<br />

and Natural Fibre Composites<br />

New applications – huge replacement potential in plastics and composites!<br />

■ The international two-day programme, taking place in English<br />

■ The world’s most comprehensive WPC exhibition<br />

■ Vote for „The Wood and Natural Fibre Composite Award <strong>2015</strong>“<br />

■ Gala dinner and other excellent networking opportunities<br />

Programme, Sponsors:<br />

Dr. Asta Eder<br />

asta.eder@nova-institut.de<br />

Organisation, Communication,<br />

Exhibition:<br />

Dominik Vogt<br />

dominik.vogt@nova-institut.de<br />

Organiser:<br />

nova-Institut GmbH<br />

Chemiepark Knapsack<br />

Industriestraße 300<br />

50354 Hürth<br />

Germany<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 47


Basics<br />

Basics<br />

Land use<br />

(update)<br />

By:<br />

Hasso von Pogrell<br />

Managing Director<br />

European Bioplastics<br />

Berlin, Germany<br />

How much land is being used for<br />

the production of biobased plastics?<br />

SHAPING SMART<br />

SOLUTIONS<br />

Register now!<br />

5/6 November <strong>2015</strong><br />

MARITIM proArte Hotel<br />

Berlin<br />

For more information email:<br />

conference@european-bioplastics.org<br />

Esteemed an important pillar of the European bioeconomy<br />

by the European Commission, the bioplastics<br />

industry has developed dynamically in recent years<br />

demonstrating a significant growth potential. Global production<br />

capacities are predicted to grow from 1.6 million<br />

tonnes in 2013 to approximately 6.7 million tonnes in 2018.<br />

A maintained and fair access to sustainably grown biomass<br />

is critical to guarantee this growth.<br />

For the production of currently 1.6 million tonnes of<br />

biobased plastics into approximately 600,000 hectares<br />

of land are needed to grow sufficient feedstock. This<br />

translates to about 0.01 % of the entire global agricultural<br />

area of 5 billion hectares.<br />

Biomass grown for material use in general (including<br />

the share for the productions of bioplastics) amounts to<br />

roughly 2 % of the global agricultural area. In contrast<br />

to that, growing food, feed, and use of land as pastures<br />

account for about 97 %. The sheer difference in volume<br />

shows that there is no competition between biomass use<br />

for food and feed, and for material use.<br />

Assuming a continued high and maybe even politically<br />

supported growth of the bioplastics market, at the current<br />

stage of technological development, a global production<br />

capacity of around 6.7 million tonnes could be reached<br />

by 2018 for which about 1.3 million hectares land would<br />

be needed. Even at this growth rate, the predicted land<br />

use only equates to approximately 0.02 % of the global<br />

agricultural area..<br />

What is more, the aforementioned calculation (which<br />

was done by the IfBB Hanover) assumes that the feedstock<br />

grown on the land (600,000 ha in 2013 and 1.3 million ha<br />

in 2018) is solely allocated to the production of biobased<br />

plastics. In many cases, however, this will not be the case,<br />

but an integrated production processes will create more<br />

than just one product out of the feedstock. This means<br />

that food, feed, and industrial products will all be produced<br />

from the same plant, in which case the actual land-use<br />

for bioplastics would be much lower than the already very<br />

small area predicted by European Bioplastics.<br />

Another important aspect that should be taken into<br />

account is the increasing share of food residues, non-food<br />

crops or cellulosic biomass used for the production of<br />

bioplastics, which will lead to even less land demanded<br />

for bioplastics than the numbers predicted above.<br />

Industrial use of biomass is neither in competition with<br />

the production of food and feed, nor the use of land as<br />

pastures. In order to continue to make reliable claims and<br />

forecasts, accurate calculations are needed. Therefore,<br />

European Bioplastics is driving this important topic<br />

www.conference.european-bioplastics.org<br />

48 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Basics<br />

together with renowned specialists such as market research<br />

and policy consultancy nova- Institute and the Institute for<br />

Bioplastics and Biocomposites of the University of Applied Arts<br />

and Sciences Hannover (both Germany). Both institutes will<br />

present their latest insights at the 10th European Bioplastics<br />

Conference on 5/6 November <strong>2015</strong> in Berlin and share their<br />

newest data on the biomass available for industrial production<br />

(nova-Institute) as well as different calculation scenarios for<br />

an accurate determination of land-use for biobased plastics<br />

production.<br />

Hans-Josef Endres from the IfBB pointed out that in<br />

order to engage in the discussion on land use for biobased<br />

plastics, accurate calculations are needed. A comprehensive<br />

sensitivity analysis of the IfBB shows that land use calculation<br />

is impacted by a lot of different factors. “We identified strong<br />

impact factors, like the assumed biomass yields, variable crops<br />

producing the same polymer feedstock, different processing<br />

routes for equal bioplastics, postulated biobased amounts<br />

and particularly the inclusion of old economy bioplastics like<br />

cellulosics or even rubber. Other impact factors like allocation<br />

or conversation rates often have a much lower and therefore<br />

overestimated influence on results of land use calculations.”<br />

Florence Aeschelmann and Michael Carus from nova-<br />

Institute confirm that it is important to allocate the land only<br />

to the actual amount of biomass used for the production of<br />

bioplastics: “Only a certain part of the harvested biomass is<br />

used for the production of bio-based polymers – other parts<br />

are used for food, feed or energy.“ The table below shows the<br />

biomass allocation between bio-based plastics and other<br />

uses, the correction factor, and the lower land use number<br />

taking the adopted allocation into account.<br />

Stakeholders interested in this important topic should<br />

not miss this year’s anniversary of the leading bioplastics<br />

conference in Europe.<br />

Bio-based<br />

polymer<br />

Biomass<br />

Bio-based plastics<br />

Biomass allocation to<br />

Food, feed and others<br />

Correction<br />

factor<br />

Land use ha/t<br />

full allocation to<br />

bio-based plastics<br />

Land use ha/t bio-based polymer,<br />

nova-Institute with allocation to all uses<br />

(w. correction factor)<br />

PLA100 Sugar beet 70 % 30 % 0.7 0.18 0.13<br />

PLA100 Sugar cane 30 % 70 % 0.3 0.16 0.<strong>05</strong><br />

PLA100 Wheat 60 % 40 % 0.6 1.04 0.62<br />

PLA100 Corn 75 % 25 % 0.75 0.37 0.28<br />

PET30 Sugar cane 30 % 70 % 0.3 0.08 0.024<br />

PE Sugar cane 30 % 70 % 0.3 0.48 0.14<br />

Source: nova-Institute<br />

www.en.european-bioplastics.org/environment/sustainable-sourcing/land-use/<br />

www.en.european-bioplastics.org/conference/<br />

Global land area<br />

13.4 billion ha = 100 %<br />

Global agricultural area<br />

5 billion ha = 37 %<br />

GLOBAL AGRICULTURAL AREA<br />

Pasture<br />

3.5 billion ha = 70 %*<br />

Arable land**<br />

1.4 billion ha = 30 %*<br />

Food & Feed<br />

1.24 billion ha = 26 %*<br />

Material use<br />

106 million ha = 2 %*<br />

Biofuels<br />

53 million ha = 1 %*<br />

Source: European Bioplastics | Institute for Bioplastics and<br />

Biocomposites, nova-Institute (October <strong>2015</strong>)<br />

Bioplastics<br />

2013: 0.6 million ha = 0.01 %*<br />

2018: 1.3 million ha = 0.02 %*<br />

* In relation to global agricultural area<br />

** Also includes 1 % fallow land<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 49


Basics<br />

Glossary 4.1 last update issue 04/<strong>2015</strong><br />

In bioplastics MAGAZINE again and again<br />

the same expressions appear that some of our readers<br />

might not (yet) be familiar with. This glossary shall help<br />

with these terms and shall help avoid repeated explanations<br />

such as PLA (Polylactide) in various articles.<br />

Bioplastics (as defined by European Bioplastics<br />

e.V.) is a term used to define two different<br />

kinds of plastics:<br />

a. Plastics based on → renewable resources<br />

(the focus is the origin of the raw material<br />

used). These can be biodegradable or not.<br />

b. → Biodegradable and → compostable<br />

plastics according to EN13432 or similar<br />

standards (the focus is the compostability of<br />

the final product; biodegradable and compostable<br />

plastics can be based on renewable<br />

(biobased) and/or non‐renewable (fossil) resources).<br />

Bioplastics may be<br />

‐ based on renewable resources and biodegradable;<br />

‐ based on renewable resources but not be<br />

biodegradable; and<br />

‐ based on fossil resources and biodegradable.<br />

1 st Generation feedstock | Carbohydrate rich<br />

plants such as corn or sugar cane that can<br />

also be used as food or animal feed are called<br />

food crops or 1 st generation feedstock. Bred<br />

my mankind over centuries for highest energy<br />

efficiency, currently, 1 st generation feedstock<br />

is the most efficient feedstock for the production<br />

of bioplastics as it requires the least<br />

amount of land to grow and produce the highest<br />

yields. [bM 04/09]<br />

2 nd Generation feedstock | refers to feedstock<br />

not suitable for food or feed. It can be either<br />

non‐food crops (e.g. cellulose) or waste materials<br />

from 1 st generation feedstock (e.g.<br />

waste vegetable oil). [bM 06/11]<br />

3 rd Generation feedstock | This term currently<br />

relates to biomass from algae, which<br />

– having a higher growth yield than 1 st and 2 nd<br />

generation feedstock – were given their own<br />

category.<br />

Aerobic digestion | Aerobic means in the<br />

presence of oxygen. In →composting, which is<br />

an aerobic process, →microorganisms access<br />

the present oxygen from the surrounding atmosphere.<br />

They metabolize the organic material<br />

to energy, CO 2<br />

, water and cell biomass,<br />

whereby part of the energy of the organic material<br />

is released as heat. [bM 03/07, bM 02/09]<br />

Since this Glossary will not be printed<br />

in each issue you can download a pdf version<br />

from our website (bit.ly/OunBB0)<br />

bioplastics MAGAZINE is grateful to European Bioplastics for the permission to use parts of their Glossary.<br />

Version 4.0 was revised using EuBP’s latest version (Jan <strong>2015</strong>).<br />

[*: bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />

Anaerobic digestion | In anaerobic digestion,<br />

organic matter is degraded by a microbial<br />

population in the absence of oxygen<br />

and producing methane and carbon dioxide<br />

(= →biogas) and a solid residue that can be<br />

composted in a subsequent step without<br />

practically releasing any heat. The biogas can<br />

be treated in a Combined Heat and Power<br />

Plant (CHP), producing electricity and heat, or<br />

can be upgraded to bio‐methane [14] [bM 06/09]<br />

Amorphous | non‐crystalline, glassy with unordered<br />

lattice<br />

Amylopectin | Polymeric branched starch<br />

molecule with very high molecular weight<br />

(biopolymer, monomer is →Glucose) [bM <strong>05</strong>/09]<br />

Amylose | Polymeric non‐branched starch<br />

molecule with high molecular weight (biopolymer,<br />

monomer is →Glucose) [bM <strong>05</strong>/09]<br />

Biobased | The term biobased describes the<br />

part of a material or product that is stemming<br />

from →biomass. When making a biobasedclaim,<br />

the unit (→biobased carbon content,<br />

→biobased mass content), a percentage and<br />

the measuring method should be clearly stated [1]<br />

Biobased carbon | carbon contained in or<br />

stemming from →biomass. A material or<br />

product made of fossil and →renewable resources<br />

contains fossil and →biobased carbon.<br />

The biobased carbon content is measured via<br />

the 14 C method (radio carbon dating method)<br />

that adheres to the technical specifications as<br />

described in [1,4,5,6].<br />

Biobased labels | The fact that (and to<br />

what percentage) a product or a material is<br />

→biobased can be indicated by respective<br />

labels. Ideally, meaningful labels should be<br />

based on harmonised standards and a corresponding<br />

certification process by independent<br />

third party institutions. For the property<br />

biobased such labels are in place by certifiers<br />

→DIN CERTCO and →Vinçotte who both base<br />

their certifications on the technical specification<br />

as described in [4,5]<br />

A certification and corresponding label depicting<br />

the biobased mass content was developed<br />

by the French Association Chimie du Végétal<br />

[ACDV].<br />

Biobased mass content | describes the<br />

amount of biobased mass contained in a material<br />

or product. This method is complementary<br />

to the 14 C method, and furthermore, takes<br />

other chemical elements besides the biobased<br />

carbon into account, such as oxygen, nitrogen<br />

and hydrogen. A measuring method has<br />

been developed and tested by the Association<br />

Chimie du Végétal (ACDV) [1]<br />

Biobased plastic | A plastic in which constitutional<br />

units are totally or partly from →<br />

biomass [3]. If this claim is used, a percentage<br />

should always be given to which extent<br />

the product/material is → biobased [1]<br />

[bM 01/07, bM 03/10]<br />

Biodegradable Plastics | Biodegradable Plastics<br />

are plastics that are completely assimilated<br />

by the → microorganisms present a defined<br />

environment as food for their energy. The<br />

carbon of the plastic must completely be converted<br />

into CO 2<br />

during the microbial process.<br />

The process of biodegradation depends on<br />

the environmental conditions, which influence<br />

it (e.g. location, temperature, humidity) and<br />

on the material or application itself. Consequently,<br />

the process and its outcome can vary<br />

considerably. Biodegradability is linked to the<br />

structure of the polymer chain; it does not depend<br />

on the origin of the raw materials.<br />

There is currently no single, overarching standard<br />

to back up claims about biodegradability.<br />

One standard for example is ISO or in Europe:<br />

EN 14995 Plastics‐ Evaluation of compostability<br />

‐ Test scheme and specifications<br />

[bM 02/06, bM 01/07]<br />

Biogas | → Anaerobic digestion<br />

Biomass | Material of biological origin excluding<br />

material embedded in geological formations<br />

and material transformed to fossilised<br />

material. This includes organic material, e.g.<br />

trees, crops, grasses, tree litter, algae and<br />

waste of biological origin, e.g. manure [1, 2]<br />

Biorefinery | the co‐production of a spectrum<br />

of bio‐based products (food, feed, materials,<br />

chemicals including monomers or building<br />

blocks for bioplastics) and energy (fuels, power,<br />

heat) from biomass.[bM 02/13]<br />

Blend | Mixture of plastics, polymer alloy of at<br />

least two microscopically dispersed and molecularly<br />

distributed base polymers<br />

Bisphenol-A (BPA) | Monomer used to produce<br />

different polymers. BPA is said to cause<br />

health problems, due to the fact that is behaves<br />

like a hormone. Therefore it is banned<br />

for use in children’s products in many countries.<br />

BPI | Biodegradable Products Institute, a notfor‐profit<br />

association. Through their innovative<br />

compostable label program, BPI educates<br />

manufacturers, legislators and consumers<br />

about the importance of scientifically based<br />

standards for compostable materials which<br />

biodegrade in large composting facilities.<br />

Carbon footprint | (CFPs resp. PCFs – Product<br />

Carbon Footprint): Sum of →greenhouse<br />

gas emissions and removals in a product system,<br />

expressed as CO 2<br />

equivalent, and based<br />

on a →life cycle assessment. The CO 2<br />

equivalent<br />

of a specific amount of a greenhouse gas<br />

is calculated as the mass of a given greenhouse<br />

gas multiplied by its →global warmingpotential<br />

[1,2,15]<br />

50 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Basics<br />

Carbon neutral, CO 2<br />

neutral | describes a<br />

product or process that has a negligible impact<br />

on total atmospheric CO 2<br />

levels. For<br />

example, carbon neutrality means that any<br />

CO 2<br />

released when a plant decomposes or<br />

is burnt is offset by an equal amount of CO 2<br />

absorbed by the plant through photosynthesis<br />

when it is growing.<br />

Carbon neutrality can also be achieved<br />

through buying sufficient carbon credits to<br />

make up the difference. The latter option is<br />

not allowed when communicating → LCAs<br />

or carbon footprints regarding a material or<br />

product [1, 2].<br />

Carbon-neutral claims are tricky as products<br />

will not in most cases reach carbon neutrality<br />

if their complete life cycle is taken into consideration<br />

(including the end-of life).<br />

If an assessment of a material, however, is<br />

conducted (cradle to gate), carbon neutrality<br />

might be a valid claim in a B2B context. In this<br />

case, the unit assessed in the complete life<br />

cycle has to be clarified [1]<br />

Cascade use | of →renewable resources means<br />

to first use the →biomass to produce biobased<br />

industrial products and afterwards – due to<br />

their favourable energy balance – use them<br />

for energy generation (e.g. from a biobased<br />

plastic product to →biogas production). The<br />

feedstock is used efficiently and value generation<br />

increases decisively.<br />

Catalyst | substance that enables and accelerates<br />

a chemical reaction<br />

Cellophane | Clear film on the basis of →cellulose<br />

[bM 01/10]<br />

Cellulose | Cellulose is the principal component<br />

of cell walls in all higher forms of plant<br />

life, at varying percentages. It is therefore the<br />

most common organic compound and also<br />

the most common polysaccharide (multisugar)<br />

[11]. Cellulose is a polymeric molecule<br />

with very high molecular weight (monomer is<br />

→Glucose), industrial production from wood<br />

or cotton, to manufacture paper, plastics and<br />

fibres [bM 01/10]<br />

Cellulose ester | Cellulose esters occur by<br />

the esterification of cellulose with organic acids.<br />

The most important cellulose esters from<br />

a technical point of view are cellulose acetate<br />

(CA with acetic acid), cellulose propionate<br />

(CP with propionic acid) and cellulose butyrate<br />

(CB with butanoic acid). Mixed polymerisates,<br />

such as cellulose acetate propionate<br />

(CAP) can also be formed. One of the most<br />

well-known applications of cellulose aceto<br />

butyrate (CAB) is the moulded handle on the<br />

Swiss army knife [11]<br />

Cellulose acetate CA | → Cellulose ester<br />

CEN | Comité Européen de Normalisation<br />

(European organisation for standardization)<br />

Certification | is a process in which materials/products<br />

undergo a string of (laboratory)<br />

tests in order to verify that the fulfil certain<br />

requirements. Sound certification systems<br />

should be based on (ideally harmonised) European<br />

standards or technical specifications<br />

(e.g. by →CEN, USDA, ASTM, etc.) and be<br />

performed by independent third party laboratories.<br />

Successful certification guarantees<br />

a high product safety - also on this basis interconnected<br />

labels can be awarded that help<br />

the consumer to make an informed decision.<br />

Compost | A soil conditioning material of decomposing<br />

organic matter which provides nutrients<br />

and enhances soil structure.<br />

[bM 06/08, 02/09]<br />

Compostable Plastics | Plastics that are<br />

→ biodegradable under →composting conditions:<br />

specified humidity, temperature,<br />

→ microorganisms and timeframe. In order<br />

to make accurate and specific claims about<br />

compostability, the location (home, → industrial)<br />

and timeframe need to be specified [1].<br />

Several national and international standards<br />

exist for clearer definitions, for example EN<br />

14995 Plastics - Evaluation of compostability -<br />

Test scheme and specifications. [bM 02/06, bM 01/07]<br />

Composting | is the controlled →aerobic, or<br />

oxygen-requiring, decomposition of organic<br />

materials by →microorganisms, under controlled<br />

conditions. It reduces the volume and<br />

mass of the raw materials while transforming<br />

them into CO 2<br />

, water and a valuable soil conditioner<br />

– compost.<br />

When talking about composting of bioplastics,<br />

foremost →industrial composting in a<br />

managed composting facility is meant (criteria<br />

defined in EN 13432).<br />

The main difference between industrial and<br />

home composting is, that in industrial composting<br />

facilities temperatures are much<br />

higher and kept stable, whereas in the composting<br />

pile temperatures are usually lower,<br />

and less constant as depending on factors<br />

such as weather conditions. Home composting<br />

is a way slower-paced process than<br />

industrial composting. Also a comparatively<br />

smaller volume of waste is involved. [bM 03/07]<br />

Compound | plastic mixture from different<br />

raw materials (polymer and additives) [bM 04/10)<br />

Copolymer | Plastic composed of different<br />

monomers.<br />

Cradle-to-Gate | Describes the system<br />

boundaries of an environmental →Life Cycle<br />

Assessment (LCA) which covers all activities<br />

from the cradle (i.e., the extraction of raw materials,<br />

agricultural activities and forestry) up<br />

to the factory gate<br />

Cradle-to-Cradle | (sometimes abbreviated<br />

as C2C): Is an expression which communicates<br />

the concept of a closed-cycle economy,<br />

in which waste is used as raw material<br />

(‘waste equals food’). Cradle-to-Cradle is not<br />

a term that is typically used in →LCA studies.<br />

Cradle-to-Grave | Describes the system<br />

boundaries of a full →Life Cycle Assessment<br />

from manufacture (cradle) to use phase and<br />

disposal phase (grave).<br />

Crystalline | Plastic with regularly arranged<br />

molecules in a lattice structure<br />

Density | Quotient from mass and volume of<br />

a material, also referred to as specific weight<br />

DIN | Deutsches Institut für Normung (German<br />

organisation for standardization)<br />

DIN-CERTCO | independant certifying organisation<br />

for the assessment on the conformity<br />

of bioplastics<br />

Dispersing | fine distribution of non-miscible<br />

liquids into a homogeneous, stable mixture<br />

Drop-In bioplastics | chemically indentical<br />

to conventional petroleum based plastics,<br />

but made from renewable resources. Examples<br />

are bio-PE made from bio-ethanol (from<br />

e.g. sugar cane) or partly biobased PET; the<br />

monoethylene glykol made from bio-ethanol<br />

(from e.g. sugar cane). Developments to<br />

make terephthalic acid from renewable resources<br />

are under way. Other examples are<br />

polyamides (partly biobased e.g. PA 4.10 or PA<br />

6.10 or fully biobased like PA 5.10 or PA10.10)<br />

EN 13432 | European standard for the assessment<br />

of the → compostability of plastic<br />

packaging products<br />

Energy recovery | recovery and exploitation<br />

of the energy potential in (plastic) waste for<br />

the production of electricity or heat in waste<br />

incineration pants (waste-to-energy)<br />

Environmental claim | A statement, symbol<br />

or graphic that indicates one or more environmental<br />

aspect(s) of a product, a component,<br />

packaging or a service. [16]<br />

Enzymes | proteins that catalyze chemical<br />

reactions<br />

Enzyme-mediated plastics | are no →bioplastics.<br />

Instead, a conventional non-biodegradable<br />

plastic (e.g. fossil-based PE) is enriched<br />

with small amounts of an organic additive.<br />

Microorganisms are supposed to consume<br />

these additives and the degradation process<br />

should then expand to the non-biodegradable<br />

PE and thus make the material degrade. After<br />

some time the plastic is supposed to visually<br />

disappear and to be completely converted to<br />

carbon dioxide and water. This is a theoretical<br />

concept which has not been backed up by<br />

any verifiable proof so far. Producers promote<br />

enzyme-mediated plastics as a solution to littering.<br />

As no proof for the degradation process<br />

has been provided, environmental beneficial<br />

effects are highly questionable.<br />

Ethylene | colour- and odourless gas, made<br />

e.g. from, Naphtha (petroleum) by cracking or<br />

from bio-ethanol by dehydration, monomer of<br />

the polymer polyethylene (PE)<br />

European Bioplastics e.V. | The industry association<br />

representing the interests of Europe’s<br />

thriving bioplastics’ industry. Founded<br />

in Germany in 1993 as IBAW, European<br />

Bioplastics today represents the interests<br />

of about 50 member companies throughout<br />

the European Union and worldwide. With<br />

members from the agricultural feedstock,<br />

chemical and plastics industries, as well as<br />

industrial users and recycling companies, European<br />

Bioplastics serves as both a contact<br />

platform and catalyst for advancing the aims<br />

of the growing bioplastics industry.<br />

Extrusion | process used to create plastic<br />

profiles (or sheet) of a fixed cross-section<br />

consisting of mixing, melting, homogenising<br />

and shaping of the plastic.<br />

FDCA | 2,5-furandicarboxylic acid, an intermediate<br />

chemical produced from 5-HMF.<br />

The dicarboxylic acid can be used to make →<br />

PEF = polyethylene furanoate, a polyester that<br />

could be a 100% biobased alternative to PET.<br />

Fermentation | Biochemical reactions controlled<br />

by → microorganisms or → enyzmes (e.g. the<br />

transformation of sugar into lactic acid).<br />

FSC | Forest Stewardship Council. FSC is an<br />

independent, non-governmental, not-forprofit<br />

organization established to promote the<br />

responsible and sustainable management of<br />

the world’s forests.<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 51


Basics<br />

Gelatine | Translucent brittle solid substance,<br />

colorless or slightly yellow, nearly tasteless<br />

and odorless, extracted from the collagen inside<br />

animals‘ connective tissue.<br />

Genetically modified organism (GMO) |<br />

Organisms, such as plants and animals,<br />

whose genetic material (DNA) has been altered<br />

are called genetically modified organisms<br />

(GMOs). Food and feed which contain<br />

or consist of such GMOs, or are produced<br />

from GMOs, are called genetically modified<br />

(GM) food or feed [1]. If GM crops are used<br />

in bioplastics production, the multiple-stage<br />

processing and the high heat used to create<br />

the polymer removes all traces of genetic<br />

material. This means that the final bioplastics<br />

product contains no genetic traces. The<br />

resulting bioplastics is therefore well suited<br />

to use in food packaging as it contains no genetically<br />

modified material and cannot interact<br />

with the contents.<br />

Global Warming | Global warming is the rise<br />

in the average temperature of Earth’s atmosphere<br />

and oceans since the late 19th century<br />

and its projected continuation [8]. Global<br />

warming is said to be accelerated by → green<br />

house gases.<br />

Glucose | Monosaccharide (or simple sugar).<br />

G. is the most important carbohydrate (sugar)<br />

in biology. G. is formed by photosynthesis or<br />

hydrolyse of many carbohydrates e. g. starch.<br />

Greenhouse gas GHG | Gaseous constituent<br />

of the atmosphere, both natural and anthropogenic,<br />

that absorbs and emits radiation at<br />

specific wavelengths within the spectrum of<br />

infrared radiation emitted by the earth’s surface,<br />

the atmosphere, and clouds [1, 9]<br />

Greenwashing | The act of misleading consumers<br />

regarding the environmental practices<br />

of a company, or the environmental benefits<br />

of a product or service [1, 10]<br />

Granulate, granules | small plastic particles<br />

(3-4 millimetres), a form in which plastic is<br />

sold and fed into machines, easy to handle<br />

and dose.<br />

HMF (5-HMF) | 5-hydroxymethylfurfural is an<br />

organic compound derived from sugar dehydration.<br />

It is a platform chemical, a building<br />

block for 20 performance polymers and over<br />

175 different chemical substances. The molecule<br />

consists of a furan ring which contains<br />

both aldehyde and alcohol functional groups.<br />

5-HMF has applications in many different<br />

industries such as bioplastics, packaging,<br />

pharmaceuticals, adhesives and chemicals.<br />

One of the most promising routes is 2,5 furandicarboxylic<br />

acid (FDCA), produced as an intermediate<br />

when 5-HMF is oxidised. FDCA is<br />

used to produce PEF, which can substitute<br />

terephthalic acid in polyester, especially polyethylene<br />

terephthalate (PET). [bM 03/14]<br />

Home composting | →composting [bM 06/08]<br />

Humus | In agriculture, humus is often used<br />

simply to mean mature →compost, or natural<br />

compost extracted from a forest or other<br />

spontaneous source for use to amend soil.<br />

Hydrophilic | Property: water-friendly, soluble<br />

in water or other polar solvents (e.g. used<br />

in conjunction with a plastic which is not water<br />

resistant and weather proof or that absorbs<br />

water such as Polyamide (PA).<br />

Hydrophobic | Property: water-resistant, not<br />

soluble in water (e.g. a plastic which is water<br />

resistant and weather proof, or that does not<br />

absorb any water such as Polyethylene (PE)<br />

or Polypropylene (PP).<br />

Industrial composting | is an established process<br />

with commonly agreed upon requirements<br />

(e.g. temperature, timeframe) for transforming<br />

biodegradable waste into stable, sanitised<br />

products to be used in agriculture. The criteria<br />

for industrial compostability of packaging have<br />

been defined in the EN 13432. Materials and<br />

products complying with this standard can be<br />

certified and subsequently labelled accordingly<br />

[1,7] [bM 06/08, 02/09]<br />

ISO | International Organization for Standardization<br />

JBPA | Japan Bioplastics Association<br />

Land use | The surface required to grow sufficient<br />

feedstock (land use) for today’s bioplastic<br />

production is less than 0.01 percent of the<br />

global agricultural area of 5 billion hectares.<br />

It is not yet foreseeable to what extent an increased<br />

use of food residues, non-food crops<br />

or cellulosic biomass (see also →1 st /2 nd /3 rd<br />

generation feedstock) in bioplastics production<br />

might lead to an even further reduced<br />

land use in the future [bM 04/09, 01/14]<br />

LCA | is the compilation and evaluation of the<br />

input, output and the potential environmental<br />

impact of a product system throughout its life<br />

cycle [17]. It is sometimes also referred to as<br />

life cycle analysis, ecobalance or cradle-tograve<br />

analysis. [bM 01/09]<br />

Littering | is the (illegal) act of leaving waste<br />

such as cigarette butts, paper, tins, bottles,<br />

cups, plates, cutlery or bags lying in an open<br />

or public place.<br />

Marine litter | Following the European Commission’s<br />

definition, “marine litter consists of<br />

items that have been deliberately discarded,<br />

unintentionally lost, or transported by winds<br />

and rivers, into the sea and on beaches. It<br />

mainly consists of plastics, wood, metals,<br />

glass, rubber, clothing and paper”. Marine<br />

debris originates from a variety of sources.<br />

Shipping and fishing activities are the predominant<br />

sea-based, ineffectively managed<br />

landfills as well as public littering the main<br />

land-based sources. Marine litter can pose a<br />

threat to living organisms, especially due to<br />

ingestion or entanglement.<br />

Currently, there is no international standard<br />

available, which appropriately describes the<br />

biodegradation of plastics in the marine environment.<br />

However, a number of standardisation<br />

projects are in progress at ISO and ASTM<br />

level. Furthermore, the European project<br />

OPEN BIO addresses the marine biodegradation<br />

of biobased products.<br />

Mass balance | describes the relationship between<br />

input and output of a specific substance<br />

within a system in which the output from the<br />

system cannot exceed the input into the system.<br />

First attempts were made by plastic raw material<br />

producers to claim their products renewable<br />

(plastics) based on a certain input<br />

of biomass in a huge and complex chemical<br />

plant, then mathematically allocating this<br />

biomass input to the produced plastic.<br />

These approaches are at least controversially<br />

disputed [bM 04/14, <strong>05</strong>/14, 01/15]<br />

Microorganism | Living organisms of microscopic<br />

size, such as bacteria, funghi or yeast.<br />

Molecule | group of at least two atoms held<br />

together by covalent chemical bonds.<br />

Monomer | molecules that are linked by polymerization<br />

to form chains of molecules and<br />

then plastics<br />

Mulch film | Foil to cover bottom of farmland<br />

Organic recycling | means the treatment of<br />

separately collected organic waste by anaerobic<br />

digestion and/or composting.<br />

Oxo-degradable / Oxo-fragmentable | materials<br />

and products that do not biodegrade!<br />

The underlying technology of oxo-degradability<br />

or oxo-fragmentation is based on special additives,<br />

which, if incorporated into standard<br />

resins, are purported to accelerate the fragmentation<br />

of products made thereof. Oxodegradable<br />

or oxo-fragmentable materials do<br />

not meet accepted industry standards on compostability<br />

such as EN 13432. [bM 01/09, <strong>05</strong>/09]<br />

PBAT | Polybutylene adipate terephthalate, is<br />

an aliphatic-aromatic copolyester that has the<br />

properties of conventional polyethylene but is<br />

fully biodegradable under industrial composting.<br />

PBAT is made from fossil petroleum with<br />

first attempts being made to produce it partly<br />

from renewable resources [bM 06/09]<br />

PBS | Polybutylene succinate, a 100% biodegradable<br />

polymer, made from (e.g. bio-BDO)<br />

and succinic acid, which can also be produced<br />

biobased [bM 03/12].<br />

PC | Polycarbonate, thermoplastic polyester,<br />

petroleum based and not degradable, used<br />

for e.g. baby bottles or CDs. Criticized for its<br />

BPA (→ Bisphenol-A) content.<br />

PCL | Polycaprolactone, a synthetic (fossil<br />

based), biodegradable bioplastic, e.g. used as<br />

a blend component.<br />

PE | Polyethylene, thermoplastic polymerised<br />

from ethylene. Can be made from renewable<br />

resources (sugar cane via bio-ethanol) [bM <strong>05</strong>/10]<br />

PEF | polyethylene furanoate, a polyester<br />

made from monoethylene glycol (MEG) and<br />

→FDCA (2,5-furandicarboxylic acid , an intermediate<br />

chemical produced from 5-HMF). It<br />

can be a 100% biobased alternative for PET.<br />

PEF also has improved product characteristics,<br />

such as better structural strength and<br />

improved barrier behaviour, which will allow<br />

for the use of PEF bottles in additional applications.<br />

[bM 03/11, 04/12]<br />

PET | Polyethylenterephthalate, transparent<br />

polyester used for bottles and film. The<br />

polyester is made from monoethylene glycol<br />

(MEG), that can be renewably sourced from<br />

bio-ethanol (sugar cane) and (until now fossil)<br />

terephthalic acid [bM 04/14]<br />

PGA | Polyglycolic acid or Polyglycolide is a biodegradable,<br />

thermoplastic polymer and the<br />

simplest linear, aliphatic polyester. Besides<br />

ist use in the biomedical field, PGA has been<br />

introduced as a barrier resin [bM 03/09]<br />

PHA | Polyhydroxyalkanoates (PHA) or the<br />

polyhydroxy fatty acids, are a family of biodegradable<br />

polyesters. As in many mammals,<br />

including humans, that hold energy reserves<br />

in the form of body fat there are also bacteria<br />

that hold intracellular reserves in for of<br />

of polyhydroxy alkanoates. Here the microorganisms<br />

store a particularly high level of<br />

52 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Basics<br />

energy reserves (up to 80% of their own body<br />

weight) for when their sources of nutrition become<br />

scarce. By farming this type of bacteria,<br />

and feeding them on sugar or starch (mostly<br />

from maize), or at times on plant oils or other<br />

nutrients rich in carbonates, it is possible to<br />

obtain PHA‘s on an industrial scale [11]. The<br />

most common types of PHA are PHB (Polyhydroxybutyrate,<br />

PHBV and PHBH. Depending<br />

on the bacteria and their food, PHAs with<br />

different mechanical properties, from rubbery<br />

soft trough stiff and hard as ABS, can be produced.<br />

Some PHSs are even biodegradable in<br />

soil or in a marine environment<br />

PLA | Polylactide or Polylactic Acid (PLA), a<br />

biodegradable, thermoplastic, linear aliphatic<br />

polyester based on lactic acid, a natural acid,<br />

is mainly produced by fermentation of sugar<br />

or starch with the help of micro-organisms.<br />

Lactic acid comes in two isomer forms, i.e. as<br />

laevorotatory D(-)lactic acid and as dextrorotary<br />

L(+)lactic acid.<br />

Modified PLA types can be produced by the<br />

use of the right additives or by certain combinations<br />

of L- and D- lactides (stereocomplexing),<br />

which then have the required rigidity for<br />

use at higher temperatures [13] [bM 01/09, 01/12]<br />

Plastics | Materials with large molecular<br />

chains of natural or fossil raw materials, produced<br />

by chemical or biochemical reactions.<br />

PPC | Polypropylene Carbonate, a bioplastic<br />

made by copolymerizing CO 2<br />

with propylene<br />

oxide (PO) [bM 04/12]<br />

PTT | Polytrimethylterephthalate (PTT), partially<br />

biobased polyester, is similarly to PET<br />

produced using terephthalic acid or dimethyl<br />

terephthalate and a diol. In this case it is a<br />

biobased 1,3 propanediol, also known as bio-<br />

PDO [bM 01/13]<br />

Renewable Resources | agricultural raw materials,<br />

which are not used as food or feed,<br />

but as raw material for industrial products<br />

or to generate energy. The use of renewable<br />

resources by industry saves fossil resources<br />

and reduces the amount of → greenhouse gas<br />

emissions. Biobased plastics are predominantly<br />

made of annual crops such as corn,<br />

cereals and sugar beets or perennial cultures<br />

such as cassava and sugar cane.<br />

Resource efficiency | Use of limited natural<br />

resources in a sustainable way while minimising<br />

impacts on the environment. A resource<br />

efficient economy creates more output<br />

or value with lesser input.<br />

Seedling Logo | The compostability label or<br />

logo Seedling is connected to the standard<br />

EN 13432/EN 14995 and a certification process<br />

managed by the independent institutions<br />

→DIN CERTCO and → Vinçotte. Bioplastics<br />

products carrying the Seedling fulfil the criteria<br />

laid down in the EN 13432 regarding industrial<br />

compostability. [bM 01/06, 02/10]<br />

Saccharins or carbohydrates | Saccharins or<br />

carbohydrates are name for the sugar-family.<br />

Saccharins are monomer or polymer sugar<br />

units. For example, there are known mono-,<br />

di- and polysaccharose. → glucose is a monosaccarin.<br />

They are important for the diet and<br />

produced biology in plants.<br />

Semi-finished products | plastic in form of<br />

sheet, film, rods or the like to be further processed<br />

into finshed products<br />

Sorbitol | Sugar alcohol, obtained by reduction<br />

of glucose changing the aldehyde group<br />

to an additional hydroxyl group. S. is used as<br />

a plasticiser for bioplastics based on starch.<br />

Starch | Natural polymer (carbohydrate)<br />

consisting of → amylose and → amylopectin,<br />

gained from maize, potatoes, wheat, tapioca<br />

etc. When glucose is connected to polymerchains<br />

in definite way the result (product) is<br />

called starch. Each molecule is based on 300<br />

-12000-glucose units. Depending on the connection,<br />

there are two types → amylose and →<br />

amylopectin known. [bM <strong>05</strong>/09]<br />

Starch derivatives | Starch derivatives are<br />

based on the chemical structure of → starch.<br />

The chemical structure can be changed by<br />

introducing new functional groups without<br />

changing the → starch polymer. The product<br />

has different chemical qualities. Mostly the<br />

hydrophilic character is not the same.<br />

Starch-ester | One characteristic of every<br />

starch-chain is a free hydroxyl group. When<br />

every hydroxyl group is connected with an<br />

acid one product is starch-ester with different<br />

chemical properties.<br />

Starch propionate and starch butyrate |<br />

Starch propionate and starch butyrate can be<br />

synthesised by treating the → starch with propane<br />

or butanic acid. The product structure<br />

is still based on → starch. Every based → glucose<br />

fragment is connected with a propionate<br />

or butyrate ester group. The product is more<br />

hydrophobic than → starch.<br />

Sustainable | An attempt to provide the best<br />

outcomes for the human and natural environments<br />

both now and into the indefinite future.<br />

One famous definition of sustainability is the<br />

one created by the Brundtland Commission,<br />

led by the former Norwegian Prime Minister<br />

G. H. Brundtland. The Brundtland Commission<br />

defined sustainable development as<br />

development that ‘meets the needs of the<br />

present without compromising the ability of<br />

future generations to meet their own needs.’<br />

Sustainability relates to the continuity of economic,<br />

social, institutional and environmental<br />

aspects of human society, as well as the nonhuman<br />

environment).<br />

Sustainable sourcing | of renewable feedstock<br />

for biobased plastics is a prerequisite<br />

for more sustainable products. Impacts such<br />

as the deforestation of protected habitats<br />

or social and environmental damage arising<br />

from poor agricultural practices must<br />

be avoided. Corresponding certification<br />

schemes, such as ISCC PLUS, WLC or Bon‐<br />

Sucro, are an appropriate tool to ensure the<br />

sustainable sourcing of biomass for all applications<br />

around the globe.<br />

Sustainability | as defined by European Bioplastics,<br />

has three dimensions: economic, social<br />

and environmental. This has been known<br />

as “the triple bottom line of sustainability”.<br />

This means that sustainable development involves<br />

the simultaneous pursuit of economic<br />

prosperity, environmental protection and social<br />

equity. In other words, businesses have<br />

to expand their responsibility to include these<br />

environmental and social dimensions. Sustainability<br />

is about making products useful to<br />

markets and, at the same time, having societal<br />

benefits and lower environmental impact<br />

than the alternatives currently available. It also<br />

implies a commitment to continuous improvement<br />

that should result in a further reduction<br />

of the environmental footprint of today’s products,<br />

processes and raw materials used.<br />

Thermoplastics | Plastics which soften or<br />

melt when heated and solidify when cooled<br />

(solid at room temperature).<br />

Thermoplastic Starch | (TPS) → starch that<br />

was modified (cooked, complexed) to make it<br />

a plastic resin<br />

Thermoset | Plastics (resins) which do not<br />

soften or melt when heated. Examples are<br />

epoxy resins or unsaturated polyester resins.<br />

Vinçotte | independant certifying organisation<br />

for the assessment on the conformity of bioplastics<br />

WPC | Wood Plastic Composite. Composite<br />

materials made of wood fiber/flour and plastics<br />

(mostly polypropylene).<br />

Yard Waste | Grass clippings, leaves, trimmings,<br />

garden residue.<br />

References:<br />

[1] Environmental Communication Guide,<br />

European Bioplastics, Berlin, Germany,<br />

2012<br />

[2] ISO 14067. Carbon footprint of products -<br />

Requirements and guidelines for quantification<br />

and communication<br />

[3] CEN TR 15932, Plastics - Recommendation<br />

for terminology and characterisation<br />

of biopolymers and bioplastics, 2010<br />

[4] CEN/TS 16137, Plastics - Determination<br />

of bio-based carbon content, 2011<br />

[5] ASTM D6866, Standard Test Methods for<br />

Determining the Biobased Content of<br />

Solid, Liquid, and Gaseous Samples Using<br />

Radiocarbon Analysis<br />

[6] SPI: Understanding Biobased Carbon<br />

Content, 2012<br />

[7] EN 13432, Requirements for packaging<br />

recoverable through composting and biodegradation.<br />

Test scheme and evaluation<br />

criteria for the final acceptance of packaging,<br />

2000<br />

[8] Wikipedia<br />

[9] ISO 14064 Greenhouse gases -- Part 1:<br />

Specification with guidance..., 2006<br />

[10] Terrachoice, 2010, www.terrachoice.com<br />

[11] Thielen, M.: Bioplastics: Basics. Applications.<br />

Markets, Polymedia Publisher,<br />

2012<br />

[12] Lörcks, J.: Biokunststoffe, Broschüre der<br />

FNR, 20<strong>05</strong><br />

[13] de Vos, S.: Improving heat-resistance of<br />

PLA using poly(D-lactide),<br />

bioplastics MAGAZINE, Vol. 3, <strong>Issue</strong> 02/2008<br />

[14] de Wilde, B.: Anaerobic Digestion, bioplastics<br />

MAGAZINE, Vol 4., <strong>Issue</strong> 06/2009<br />

[15] ISO 14067 onb Corbon Footprint of<br />

Products<br />

[16] ISO 14021 on Self-declared Environmental<br />

claims<br />

[17] ISO 14044 on Life Cycle Assessment<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 53


Suppliers Guide<br />

1. Raw Materials<br />

AGRANA Starch<br />

Thermoplastics<br />

Conrathstrasse 7<br />

A‐3950 Gmuend, Austria<br />

Tel: +43 676 8926 19374<br />

lukas.raschbauer@agrana.com<br />

www.agrana.com<br />

Evonik Industries AG<br />

Paul Baumann Straße 1<br />

45772 Marl, Germany<br />

Tel +49 2365 49‐4717<br />

evonik‐hp@evonik.com<br />

www.vestamid‐terra.com<br />

www.evonik.com<br />

Kingfa Sci. & Tech. Co., Ltd.<br />

No.33 Kefeng Rd, Sc. City, Guangzhou<br />

Hi‐Tech Ind. Development Zone,<br />

Guangdong, P.R. China. 510663<br />

Tel: +86 (0)20 6622 1696<br />

info@ecopond.com.cn<br />

www.ecopond.com.cn<br />

FLEX-162 Biodeg. Blown Film Resin!<br />

Bio-873 4-Star Inj. Bio-Based Resin!<br />

Simply contact:<br />

Tel.: +49 2161 6884467<br />

suppguide@bioplasticsmagazine.com<br />

Showa Denko Europe GmbH<br />

Konrad‐Zuse‐Platz 4<br />

81829 Munich, Germany<br />

Tel.: +49 89 93996226<br />

www.showa‐denko.com<br />

support@sde.de<br />

Jincheng, Lin‘an, Hangzhou,<br />

Zhejiang 311300, P.R. China<br />

China contact: Grace Jin<br />

mobile: 0086 135 7578 9843<br />

Grace@xinfupharm.com<br />

Europe contact(Belgium): Susan Zhang<br />

mobile: 0032 478 991619<br />

zxh0612@hotmail.com<br />

www.xinfupharm.com<br />

1.1 bio based monomers<br />

FKuR Kunststoff GmbH<br />

Siemensring 79<br />

D ‐ 47 877 Willich<br />

Tel. +49 2154 9251‐0<br />

Tel.: +49 2154 9251‐51<br />

sales@fkur.com<br />

www.fkur.com<br />

Stay permanently listed in the<br />

Suppliers Guide with your company<br />

logo and contact information.<br />

For only 6,– EUR per mm, per issue you<br />

can be present among top suppliers in<br />

the field of bioplastics.<br />

For Example:<br />

PTT MCC Biochem Co., Ltd.<br />

A JV of PTT and<br />

Mitsubishi Chemical Corporation<br />

Bangkok, Thailand<br />

Tel: +66(0) 2 140‐3563<br />

info@pttmcc.com<br />

www.pttmcc.com<br />

Corbion Purac<br />

Arkelsedijk 46, P.O. Box 21<br />

4200 AA Gorinchem ‐<br />

The Netherlands<br />

Tel.: +31 (0)183 695 695<br />

Fax: +31 (0)183 695 604<br />

www.corbion.com/bioplastics<br />

bioplastics@corbion.com<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

39 mm<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach<br />

Germany<br />

Tel. +49 2161 664864<br />

Fax +49 2161 631045<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

Sample Charge:<br />

39mm x 6,00 €<br />

= 234,00 € per entry/per issue<br />

Sample Charge for one year:<br />

6 issues x 234,00 EUR = 1,404.00 €<br />

The entry in our Suppliers Guide is<br />

bookable for one year (6 issues) and<br />

extends automatically if it’s not canceled<br />

three month before expiry.<br />

DuPont de Nemours International S.A.<br />

2 chemin du Pavillon<br />

1218 ‐ Le Grand Saconnex<br />

Switzerland<br />

Tel.: +41 22 171 51 11<br />

Fax: +41 22 580 22 45<br />

plastics@dupont.com<br />

www.renewable.dupont.com<br />

www.plastics.dupont.com<br />

Tel: +86 351‐8689356<br />

Fax: +86 351‐8689718<br />

www.ecoworld.jinhuigroup.com<br />

ecoworldsales@jinhuigroup.com<br />

62 136 Lestrem, France<br />

Tel.: + 33 (0) 3 21 63 36 00<br />

www.roquette‐performance‐plastics.com<br />

1.2 compounds<br />

API S.p.A.<br />

Via Dante Alighieri, 27<br />

36065 Mussolente (VI), Italy<br />

Telephone +39 0424 579711<br />

www.apiplastic.com<br />

www.apinatbio.com<br />

PolyOne<br />

Avenue Melville Wilson, 2<br />

Zoning de la Fagne<br />

5330 Assesse<br />

Belgium<br />

Tel.: + 32 83 660 211<br />

www.polyone.com<br />

1.3 PLA<br />

Shenzhen Esun Ind. Co;Ltd<br />

www.brightcn.net<br />

www.esun.en.alibaba.com<br />

bright@brightcn.net<br />

Tel: +86‐755‐2603 1978<br />

1.4 starch-based bioplastics<br />

www.facebook.com<br />

www.issuu.com<br />

www.twitter.com<br />

www.youtube.com<br />

Limagrain Céréales Ingrédients<br />

ZAC „Les Portes de Riom“ ‐ BP 173<br />

63204 Riom Cedex ‐ France<br />

Tel. +33 (0)4 73 67 17 00<br />

Fax +33 (0)4 73 67 17 10<br />

www.biolice.com<br />

54 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Suppliers Guide<br />

2. Additives/Secondary raw materials<br />

BIOTEC<br />

Biologische Naturverpackungen<br />

Werner-Heisenberg-Strasse 32<br />

46446 Emmerich/Germany<br />

Tel.: +49 (0) 2822 – 92510<br />

info@biotec.de<br />

www.biotec.de<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

3. Semi finished products<br />

3.1 films<br />

NOVAMONT S.p.A.<br />

Via Fauser , 8<br />

28100 Novara - ITALIA<br />

Fax +39.0321.699.601<br />

Tel. +39.0321.699.611<br />

www.novamont.com<br />

Uhde Inventa-Fischer GmbH<br />

Holzhauser Strasse 157–159<br />

D-13509 Berlin<br />

Tel. +49 30 43 567 5<br />

Fax +49 30 43 567 699<br />

sales.de@uhde-inventa-fischer.com<br />

Uhde Inventa-Fischer AG<br />

Via Innovativa 31<br />

CH-7013 Domat/Ems<br />

Tel. +41 81 632 63 11<br />

Fax +41 81 632 74 03<br />

sales.ch@uhde-inventa-fischer.com<br />

www.uhde-inventa-fischer.com<br />

Grabio Greentech Corporation<br />

Tel: +886-3-598-6496<br />

No. 91, Guangfu N. Rd., Hsinchu<br />

Industrial Park,Hukou Township,<br />

Hsinchu County 30351, Taiwan<br />

sales@grabio.com.tw<br />

www.grabio.com.tw<br />

1.5 PHA<br />

Infiana Germany GmbH & Co. KG<br />

Zweibrückenstraße 15-25<br />

91301 Forchheim<br />

Tel. +49-9191 81-0<br />

Fax +49-9191 81-212<br />

www.infiana.com<br />

President Packaging Ind., Corp.<br />

PLA Paper Hot Cup manufacture<br />

In Taiwan, www.ppi.com.tw<br />

Tel.: +886-6-570-4066 ext.5531<br />

Fax: +886-6-570-4077<br />

sales@ppi.com.tw<br />

6. Equipment<br />

6.1 Machinery & Molds<br />

9. Services<br />

Osterfelder Str. 3<br />

46047 Oberhausen<br />

Tel.: +49 (0)208 8598 1227<br />

Fax: +49 (0)208 8598 1424<br />

thomas.wodke@umsicht.fhg.de<br />

www.umsicht.fraunhofer.de<br />

TianAn Biopolymer<br />

No. 68 Dagang 6th Rd,<br />

Beilun, Ningbo, China, 315800<br />

Tel. +86-57 48 68 62 50 2<br />

Fax +86-57 48 68 77 98 0<br />

enquiry@tianan-enmat.com<br />

www.tianan-enmat.com<br />

Metabolix, Inc.<br />

Bio-based and biodegradable resins<br />

and performance additives<br />

21 Erie Street<br />

Cambridge, MA 02139, USA<br />

US +1-617-583-1700<br />

DE +49 (0) 221 / 88 88 94 00<br />

www.metabolix.com<br />

info@metabolix.com<br />

1.6 masterbatches<br />

GRAFE-Group<br />

Waldecker Straße 21,<br />

99444 Blankenhain, Germany<br />

Tel. +49 36459 45 0<br />

www.grafe.com<br />

Taghleef Industries SpA, Italy<br />

Via E. Fermi, 46<br />

33<strong>05</strong>8 San Giorgio di Nogaro (UD)<br />

Contact Emanuela Bardi<br />

Tel. +39 0431 627264<br />

Mobile +39 342 6565309<br />

emanuela.bardi@ti-films.com<br />

www.ti-films.com<br />

4. Bioplastics products<br />

Minima Technology Co., Ltd.<br />

Esmy Huang, Marketing Manager<br />

No.33. Yichang E. Rd., Taipin City,<br />

Taichung County<br />

411, Taiwan (R.O.C.)<br />

Tel. +886(4)2277 6888<br />

Fax +883(4)2277 6989<br />

Mobil +886(0)982-829988<br />

esmy@minima-tech.com<br />

Skype esmy325<br />

www.minima-tech.com<br />

Molds, Change Parts and Turnkey<br />

Solutions for the PET/Bioplastic<br />

Container Industry<br />

284 Pinebush Road<br />

Cambridge Ontario<br />

Canada N1T 1Z6<br />

Tel. +1 519 624 9720<br />

Fax +1 519 624 9721<br />

info@hallink.com<br />

www.hallink.com<br />

6.2 Laboratory Equipment<br />

MODA: Biodegradability Analyzer<br />

SAIDA FDS INC.<br />

143-10 Isshiki, Yaizu,<br />

Shizuoka,Japan<br />

Tel:+81-54-624-6260<br />

Info2@moda.vg<br />

www.saidagroup.jp<br />

7. Plant engineering<br />

EREMA Engineering Recycling<br />

Maschinen und Anlagen GmbH<br />

Unterfeldstrasse 3<br />

4<strong>05</strong>2 Ansfelden, AUSTRIA<br />

Phone: +43 (0) 732 / 3190-0<br />

Fax: +43 (0) 732 / 3190-23<br />

erema@erema.at<br />

www.erema.at<br />

Institut für Kunststofftechnik<br />

Universität Stuttgart<br />

Böblinger Straße 70<br />

70199 Stuttgart<br />

Tel +49 711/685-62814<br />

Linda.Goebel@ikt.uni-stuttgart.de<br />

www.ikt.uni-stuttgart.de<br />

narocon<br />

Dr. Harald Kaeb<br />

Tel.: +49 30-28096930<br />

kaeb@narocon.de<br />

www.narocon.de<br />

nova-Institut GmbH<br />

Chemiepark Knapsack<br />

Industriestrasse 300<br />

50354 Huerth, Germany<br />

Tel.: +49(0)2233-48-14 40<br />

E-Mail: contact@nova-institut.de<br />

www.biobased.eu<br />

PolyOne<br />

Avenue Melville Wilson, 2<br />

Zoning de la Fagne<br />

5330 Assesse<br />

Belgium<br />

Tel.: + 32 83 660 211<br />

www.polyone.com<br />

Natur-Tec ® - Northern Technologies<br />

4201 Woodland Road<br />

Circle Pines, MN 55014 USA<br />

Tel. +1 763.404.8700<br />

Fax +1 763.225.6645<br />

info@natur-tec.com<br />

www.natur-tec.com<br />

UL International TTC GmbH<br />

Rheinuferstrasse 7-9, Geb. R33<br />

47829 Krefeld-Uerdingen, Germany<br />

Tel.: +49 (0) 2151 5370-333<br />

Fax: +49 (0) 2151 5370-334<br />

ttc@ul.com<br />

www.ulttc.com<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 55


Suppliers Guide<br />

10. Institutions<br />

10.1 Associations<br />

BPI - The Biodegradable<br />

Products Institute<br />

331 West 57th Street, Suite 415<br />

New York, NY 10019, USA<br />

Tel. +1‐888‐274‐5646<br />

info@bpiworld.org<br />

10.2 Universities<br />

IfBB – Institute for Bioplastics<br />

and Biocomposites<br />

University of Applied Sciences<br />

and Arts Hanover<br />

Faculty II – Mechanical and<br />

Bioprocess Engineering<br />

Heisterbergallee 12<br />

30453 Hannover, Germany<br />

Tel.: +49 5 11 / 92 96 ‐ 22 69<br />

Fax: +49 5 11 / 92 96 ‐ 99 ‐ 22 69<br />

lisa.mundzeck@fh‐hannover.de<br />

http://www.ifbb‐hannover.de/<br />

10.3 Other Institutions<br />

Biobased Packaging Innovations<br />

Caroli Buitenhuis<br />

IJburglaan 836<br />

1087 EM Amsterdam<br />

The Netherlands<br />

Tel.: +31 6‐24216733<br />

http://www.biobasedpackaging.nl<br />

Simply contact:<br />

Tel.: +49 2161 6884467<br />

suppguide@bioplasticsmagazine.com<br />

Stay permanently listed in the<br />

Suppliers Guide with your company<br />

logo and contact information.<br />

For only 6,– EUR per mm, per issue you<br />

can be present among top suppliers in<br />

the field of bioplastics.<br />

For Example:<br />

European Bioplastics e.V.<br />

Marienstr. 19/20<br />

10117 Berlin, Germany<br />

Tel. +49 30 284 82 350<br />

Fax +49 30 284 84 359<br />

info@european‐bioplastics.org<br />

www.european‐bioplastics.org<br />

Michigan State University<br />

Department of Chemical<br />

Engineering & Materials Science<br />

Professor Ramani Narayan<br />

East Lansing MI 48824, USA<br />

Tel. +1 517 719 7163<br />

narayan@msu.edu<br />

Polymedia Publisher GmbH<br />

Dammer Str. 112<br />

41066 Mönchengladbach<br />

Germany<br />

Tel. +49 2161 664864<br />

Fax +49 2161 631045<br />

info@bioplasticsmagazine.com<br />

www.bioplasticsmagazine.com<br />

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magnetic_148,5x1<strong>05</strong>.ai 175.00 lpi 15.00° 75.00° 0.00° 45.00° 14.03.2009 10:13:31<br />

Prozess CyanProzess MagentaProzess GelbProzess Schwarz<br />

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extends automatically if it’s not canceled<br />

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56 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Events<br />

ISSN 1862-5258<br />

Subscribe<br />

now at<br />

Special offer<br />

for students and<br />

young professionals<br />

1,2) € 99.‐<br />

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bio-<br />

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the next six issues for €149.– 1)<br />

bio-PET?<br />

Where will this<br />

journey take us? | 20<br />

Jul / Aug<br />

... or<br />

04 | <strong>2015</strong><br />

?<br />

bio-PEF ?<br />

ISSN 1862-5258<br />

2) aged 35 and below.<br />

end a scan of your<br />

student card, your ID<br />

or similar proof ...<br />

Sep / Oct<br />

Highlights<br />

Fibres / Textiles| 12<br />

Barrier materials | 36<br />

Basics<br />

Land use (update) | 48<br />

<strong>05</strong> | <strong>2015</strong><br />

Event<br />

Calendar<br />

4 th EPNOE International Polysaccharide Conference<br />

19.10.<strong>2015</strong> - 22.10.<strong>2015</strong> - Warsaw, Poland<br />

http://epnoe<strong>2015</strong>.ibwch.lodz.pl<br />

10 th European Bioplastics Conference<br />

<strong>05</strong>.11.<strong>2015</strong> - 06.11.<strong>2015</strong> - Berlin, Germany<br />

www.european‐bioplastics.org<br />

Microplastic in the environment<br />

23.11.<strong>2015</strong> - 24.11.<strong>2015</strong> - Cologne, Germany<br />

http://microplastic‐conference.eu<br />

3 rd Biopolymers <strong>2015</strong> International Conference<br />

14.12.<strong>2015</strong> - 16.12.<strong>2015</strong> - Nantes, France<br />

https://colloque.inra.fr/biopolymers<strong>2015</strong><br />

Sixth WPC & NFC Conference<br />

16.12.<strong>2015</strong> - 17.12.<strong>2015</strong> - Cologne, Germany<br />

http://wpc‐conference.com<br />

BioMass for Sustainable Future:<br />

Re-Invention of Polymeric Materials<br />

09.02.2016 - 11.02.2016 - Las Vegas, Nevada, USA<br />

www.BioPlastConference.com<br />

SUSTAINABLE PLASTICS 2016<br />

01.03.2016 - 02.03.2016 - Cologne, Germany<br />

www.amiplastics‐na.com/events/Event.aspx?code=C706&sec=5459<br />

Innovation Takes Root<br />

30.03.2016 - 01.04.2016 - Orlando Florida, USA<br />

www.innovationtakesroot.com<br />

bioplastics MAGAZINE Vol. 10<br />

Highlights<br />

Blow Moulding | 16<br />

Building & Construction | 10<br />

Basics<br />

Foaming Plastics | 41<br />

bioplastics MAGAZINE Vol. 10<br />

... is read in 92 countries<br />

News<br />

PHA from sugar beet | 7<br />

... is read in 92 countries<br />

4 th PLA World Congress<br />

organized by bioplastics MAGAZINE<br />

24 - 25 May 2016 - Munich, Germany<br />

www.pla‐world‐congress.com<br />

3 rd Bioplastics Buisness Breakfast K‘2016<br />

organized by bioplastics MAGAZINE<br />

20-22 Oct 2016 - Düsseldorf, Germany<br />

www.bioplastics‐breakfast.com<br />

+<br />

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or<br />

Mention the promotion code ‘watch‘ or ‘book‘<br />

and you will get our watch or the book 3)<br />

Bioplastics Basics. Applications. Markets. for free<br />

1) Offer valid until 31 December <strong>2015</strong><br />

3) Gratis‐Buch in Deutschland nicht möglich, no free book in Germany<br />

bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 57


Companies in this issue<br />

Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />

3DOM 24<br />

A. Schulman 11<br />

Addcomp Holland 16<br />

Agrana Starch Thermoplastics 54<br />

Aimplas 16,25<br />

Ainia-Aimplas 11<br />

Aitex 16<br />

Algix 24<br />

Alki 10<br />

API 54<br />

API Institute 14<br />

Archa 44<br />

ASTM 5<br />

Avanzare Innovación 16,44<br />

BASF 25<br />

Belgian Bio Packaging 6<br />

Bi-Ax International 38<br />

Bill Lewis Lures 11,30<br />

Biobased Packaging Innovations 56<br />

Bio-on 7<br />

Bioplastics Organisations Network 6<br />

Biotec 55<br />

Bösel Plastic Managenment 56<br />

BPI 56<br />

Braskem 10<br />

c2renew 24<br />

Canatura 16<br />

Centre for Process Innovation 23<br />

Clemson Univ. 38<br />

Club Bio-Plastique 6<br />

CNR 44<br />

colorFabb 32<br />

COMPOSITES EUROPE (Reed) 8<br />

Condensia Quimica 44<br />

Corbion 54<br />

Cristal Union 7<br />

DuPont 54<br />

Erema 12 55<br />

European Bioplastics 6,48 48,56<br />

Evonik 54,59<br />

FKuR 32 2,54<br />

Fraunhofer ISC 44<br />

Fraunhofer UMSICHT 55<br />

Germaine de Capuccini 11<br />

Grabio Greentech 55<br />

Grafe 54,55<br />

h.B. Fuller 38<br />

Hallink 55<br />

Helian Polymers 32<br />

Holland Bioplastics 6<br />

Infiana Germany 55<br />

Innovació i Recerca Industrial i Sostenible 26,46<br />

Innovate UK 22<br />

Innovia Films 31,38,42<br />

Institut for Bioplastics & Biocomposites 48 56<br />

INSTM 44<br />

ITA 16<br />

Jinhui Zhaolong 39,54<br />

Kansai Univ. 15<br />

KiddieKix 31<br />

Kingfa 54<br />

Kurara 40<br />

Limagrain Céréales Ingrédients 54<br />

Matríca 34<br />

Metabolix 55<br />

MGH 11,30<br />

Michigan State University 56<br />

Minima Technology 55<br />

Mitsubishi Chemical 11<br />

Moore Capital 7<br />

narocon 55<br />

NatureWorks 28,31,38<br />

Natur-Tec 55<br />

Nordisk Bioplast Förening 6<br />

nova-Institute 8,48 19,37,47,55<br />

Novamont 5, 34 55,6<br />

Nürnberg Messe (BRAU Beviale) 27<br />

Petroplast 11<br />

Plantic 40<br />

Plasma 44<br />

plasticker 56<br />

PolyOne 54,55<br />

President Packaging 55<br />

PTT/MCC 29,54<br />

Qmilch Deutschland 13<br />

Research & Markets 6<br />

RIKILT Wageningen 18<br />

Roquette 7 54<br />

Saida 55<br />

Saphium Biotechnology 26<br />

Sharp 11<br />

SHENZHEN ESUN INDUSTRIAL 54<br />

Showa Denko 54<br />

STFI 16<br />

Taghleef Industries 55<br />

Tecnológia Perchados textiles 16<br />

TECOS 44<br />

Teijin 15<br />

TerraVeradae BioWorks 22<br />

Tetra Pak 10<br />

TianAn Biopolymer 55<br />

Treleoni 31<br />

Uhde Inventa-Fischer 21,55<br />

UL International TTC 55<br />

Univ. Hawai'i 7<br />

Univ. Pisa 46<br />

Univ. Stuttgart (IKT) 55<br />

Verband kompostierbare Produkte 6<br />

Versalis (Eni) 34<br />

Wageningen (WUR) 18<br />

Weyermann 16<br />

Zhejiang Hangzhou Xinfu Pharmaceutical 54<br />

Editorial Planner<br />

<strong>2015</strong>/16<br />

<strong>Issue</strong> Month Publ.-Date<br />

edit/ad/<br />

Deadline<br />

06/<strong>2015</strong> Nov/Dec 07 Dec 15 06 Nov 15<br />

Editorial Focus (1) Editorial Focus (2) Basics<br />

Films / Flexibles /<br />

Bags<br />

Consumer & Office<br />

Electronics<br />

Plastics from CO 2<br />

(Update)<br />

01/2016 Jan/Feb 08 Feb 16 31 Dec 15 Automotive Foams Green Public<br />

Procurement<br />

Trade-Fair<br />

Specials<br />

02/2016 Mar/Apr 04 Apr 16 04 Mar 16 Thermoforming /<br />

Rigid Packaging<br />

Marine Pollution /<br />

Marine Degaradation<br />

Design for Recyclability<br />

Chinaplas<br />

preview<br />

03/2016 May/Jun 06 Jun 16 06 May 16 Injection moulding Joining of bioplastics<br />

(welding, glueing etc),<br />

Adhesives<br />

PHA (update)<br />

04/2016 Jul/Aug 01 Aug 16 01 Jul 16 Blow Moulding Toys Additives<br />

Chinaplas<br />

Review<br />

<strong>05</strong>/2016 Sep/Oct 04 Oct 16 02 Sep 16 Fiber / Textile /<br />

Nonwoven<br />

Polyurethanes /<br />

Elastomers/Rubber<br />

Co-Polyesters<br />

K'2016 preview<br />

06/2016 Nov/Dec <strong>05</strong> Dec 16 04 Nov 16 Films / Flexibles /<br />

Bags<br />

Consumer & Office<br />

Electronics<br />

Certification - Blessing<br />

and Curse<br />

K'2016 Review<br />

58 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10


Green up your flooring<br />

High performance naturally<br />

Biobased polyamides for carpeted floors can improve the overall environmental sustainability of building<br />

interiors. Used for floorings, VESTAMID® Terra withstands typical mechanical and physical loads in office<br />

and public buildings, and durably retains the attractive surface of the floorings.<br />

Evonik offers a variety of technical longchain polyamides suchs as PA610, PA1010 and PA1012. They<br />

all share a similar to improved technical performance compared to conventional engineering polyamides<br />

while also having a significantly lower carbon footprint.<br />

www.vestamid-terra.com


www.novamont.com<br />

BIODEGRADABLE AND COMPOSTABLE BIOPLASTIC<br />

CONTROLLED, ITALIAN, GUARANTEED<br />

EcoComunicazione.it<br />

QUALITY OUR TOP PRIORITY<br />

Using the Mater-Bi ® trademark licence<br />

means that Novamont’s partners agree to<br />

comply with strict quality parameters and<br />

testing of random samples from the market.<br />

These are designed to ensure that films<br />

are converted under ideal conditions<br />

and that articles produced in Mater-Bi ®<br />

meet all essential requirements. To date<br />

over 1000 products have been tested.<br />

THE GUARANTEE<br />

OF AN ITALIAN BRAND<br />

Mater-Bi ® is part of a virtuous<br />

production system, undertaken<br />

entirely on Italian territory.<br />

It enters into a production chain<br />

that involves everyone,<br />

from the farmer to the composter,<br />

from the converter via the retailer<br />

to the consumer.<br />

USED FOR ALL TYPES<br />

OF WASTE DISPOSAL<br />

Mater-Bi ® has unique,<br />

environmentally-friendly properties.<br />

It is biodegradable and compostable<br />

and contains renewable raw materials.<br />

It is the ideal solution for organic<br />

waste collection bags and is<br />

organically recycled into fertile<br />

compost.<br />

r6_09.<strong>2015</strong>

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