Issue 05/2015
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ISSN 1862‐5258<br />
Sep / Oct<br />
<strong>05</strong> | <strong>2015</strong><br />
Highlights<br />
Fibres / Textiles| 12<br />
Barrier materials | 36<br />
Basics<br />
Land use (update) | 48<br />
bioplastics MAGAZINE Vol. 10<br />
News<br />
PHA from sugar beet | 7<br />
... is read in 92 countries
Back to nature<br />
TELLUS ® urna<br />
a personal farwell<br />
TELLUS ® urna is a beautiful and personalized urn that has been made from Bio-Flex ® ,<br />
a PLA-based compound. Thus, it consists of a large portion of renewable raw<br />
materials and is biodegradable. A Swedish company, Millennium Design has<br />
opted for this material as an alternative to conventional ones. In the end, the<br />
product deteriorates in the ground. This allows a natural and also ecological<br />
pass of mortal remains into the cycle of nature.<br />
“It took me several months to find the right material. I searched for<br />
a material that was both biodegradable and which could provide<br />
a beautiful finish. The goal was to design and manufacture<br />
a burial urn that is both ecological, universal and personal.”<br />
Susanne Appel, designer & CEO, Millennium Design.<br />
www.tellusurna.se<br />
For more information visit<br />
www.fkur.com<br />
www.fkur-biobased.com
Editorial<br />
dear<br />
readers<br />
Organising our first bio!CAR conference on biobased materials for automotive<br />
applications in parallel with the COMPOSITES<br />
EUROPE trade fair was an experiment – and it showed<br />
us that there is room for improvement… All in all, however,<br />
as the inaugural edition of a brand new conference,<br />
bio!CAR <strong>2015</strong> was a success. Read more about<br />
this event on page 8.<br />
The first highlight topic of this issue is Fibres / Textiles<br />
with a number of really interesting articles that run<br />
the gamut from PLA twines to PLA‐fibre recycling,<br />
from piezoelectric fibres to fibres in automotive applications,<br />
and much more.<br />
This edition also includes a comprehensive review of<br />
the challenges and very latest developments regarding<br />
Barrier issues. As the sheer number of articles<br />
reveals, this is a highlight topic that obviously hits the<br />
nerve of the packaging industry.<br />
And because of the many people interested in<br />
biobased plastics who are still concerned that<br />
biobased materials production may compete for<br />
land with food production, we once again address the Basics<br />
topic of Land use. Independent experts confirm that, even with the expected<br />
growth rates for bioplastics, there is more than enough agricultural land<br />
available for both food/feed and materials.<br />
bioplastics MAGAZINE is honoured to present the five finalists of the 10 th Global<br />
Bioplastics Award on pages 10 – 11. The Bioplastics Oskar will be awarded<br />
to the winner during the 10 th European Bioplastics Conference in Berlin,<br />
Germany on November 5 th , <strong>2015</strong>.<br />
As always, we’ve rounded up some of the most recent news items on materials<br />
and applications in the present issue to keep you on top of the innovations<br />
and ongoing advances in the world of bioplastics.<br />
bioplastics MAGAZINE Vol. 10<br />
ISSN 1862-5258<br />
News<br />
PHA from sugar beet | 7<br />
Sep / Oct<br />
<strong>05</strong> | <strong>2015</strong><br />
Highlights<br />
Fibres / Textiles| 12<br />
Barrier materials | 36<br />
Basics<br />
Land use (update) | 48<br />
... is read in 92 countries<br />
Follow us on twitter!<br />
www.twitter.com/bioplasticsmag<br />
We hope you enjoy reading bioplastics MAGAZINE.<br />
Sincerely yours<br />
Michael Thielen<br />
Like us on Facebook!<br />
www.facebook.com/bioplasticsmagazine<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 3
Content<br />
Imprint<br />
<strong>05</strong>|<strong>2015</strong><br />
Sep / Oct<br />
Materials<br />
22 Key milestone for commercial<br />
PHA production<br />
16 PHA 3D printing filaments<br />
28 New LCA<br />
Award<br />
10 The 10 th Bioplastics Award<br />
Basics<br />
48 Land Use (Update)<br />
From Science & Research<br />
18 How much bio is in there<br />
Report<br />
32 3D printing ‐ the sophisticated way<br />
34 A “Made in Europe” Biorefinery<br />
Fibres / Textiles<br />
12 Efficiency boost in PA fibre recycling<br />
13 QMilk fibres close to market launch<br />
14 Improved PLA twines for horticulture<br />
support<br />
15 World’s first piezoelectric fabrics<br />
for wearable devices<br />
16 New biobased fibers for automotive<br />
interior applications<br />
Barrier<br />
36 Barrier... but also biobased and<br />
thermoformable<br />
38 PLA and Cellulose based film laminates<br />
40 Renewable material with superior<br />
barrier performance<br />
42 Cellulose based barrier solutions<br />
44 Improvement of barrier properties on<br />
PLA‐based packaging products<br />
46 A multilayer cellulosic packaging with a<br />
bio‐based barrier<br />
3 Editorial<br />
5 News<br />
24 Material News<br />
30 Application News<br />
50 Glossary<br />
54 Suppliers Guide<br />
57 Event Calendar<br />
58 Companies in this issue<br />
Publisher / Editorial<br />
Dr. Michael Thielen (MT)<br />
Samuel Brangenberg (SB)<br />
Karen Laird (KL)<br />
Head Office<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach, Germany<br />
phone: +49 (0)2161 6884469<br />
fax: +49 (0)2161 6884468<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Media Adviser<br />
Caroline Motyka<br />
phone: +49(0)2161‐6884467<br />
fax: +49(0)2161 6884468<br />
cm@bioplasticsmagazine.com<br />
Chris Shaw<br />
Chris Shaw Media Ltd<br />
Media Sales Representative<br />
phone: +44 (0) 1270 522130<br />
mobile: +44 (0) 7983 967471<br />
Layout/Production<br />
Ulrich Gewehr (Dr. Gupta Verlag)<br />
Max Godenrath (Dr. Gupta Verlag)<br />
Print<br />
Poligrāfijas grupa Mūkusala Ltd.<br />
1004 Riga, Latvia<br />
bioplastics MAGAZINE is printed on<br />
chlorine‐free FSC certified paper.<br />
Total print run: 3,500 copies<br />
bioplastics magazine<br />
ISSN 1862‐5258<br />
bM is published 6 times a year.<br />
This publication is sent to qualified<br />
subscribers (149 Euro for 6 issues).<br />
bioplastics MAGAZINE is read in<br />
92 countries.<br />
Every effort is made to verify all<br />
Information published, but Polymedia<br />
Publisher cannot accept responsibility<br />
for any errors or omissions or for any<br />
losses that may arise as a result. No<br />
items may be reproduced, copied or<br />
stored in any form, including electronic<br />
format, without the prior consent of the<br />
publisher. Opinions expressed in articies<br />
do not necessarily reflect those of<br />
Polymedia Publisher.<br />
All articies appearing in bioplastics<br />
MAGAZINE, or on the website www.<br />
bioplasticsmagazine.com are strictly<br />
covered by copyright.<br />
bioplastics MAGAZINE welcomes contributions<br />
for publication. Submissions are<br />
accepted on the basis of full assignment<br />
of copyright to Polymedia Publisher<br />
GmbH unless otherwise agreed in<br />
advance and in writing. We reserve the<br />
right to edit items for reasons of space,<br />
clarity or legality. Please contact the<br />
editorial office via mt@bioplasticsmagazine.com.<br />
The fact that product names may not be<br />
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is not an indication that such names are<br />
not registered trade marks.<br />
bioplastics MAGAZINE tries to use British<br />
spelling. However, in articles based on<br />
information from the USA, American<br />
spelling may also be used.<br />
Envelopes<br />
part of this print run is mailed to the<br />
readers wrapped in BoPLA envelopes<br />
sponsored by Taghleef Industries, S.p.A.<br />
Maropack GmbH & Co. KG, and SFV<br />
Verpackungen<br />
Cover<br />
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News<br />
New corporate identity for the Novamont group<br />
“Today we greet the world with a new corporate image, that reflects the DNA of our values, celebrates our evolution over the<br />
years into today’s Novamont, and demonstrates our desire to be promoters of change.”<br />
With these words, Novamont CEO, Catia Bastioli opened the presentation of the new visual identity for Novamont and Mater‐Bi ® ,<br />
the family of products which has made Novamont the world’s leading company in the bioplastics and biochemicals sector.<br />
“We are now no longer a single company. After significant investments, we have become a group of companies, a network<br />
of production and research sites, a sales network that stretches out across the globe and a major joint venture. We are now a<br />
group that has its roots firmly in the local areas but its head in the world. Our new corporate image confirms our drive towards<br />
continuous innovation, which has always been the driving force behind our development,” she added.<br />
Designed by Lorenzo Marini Group, the new corporate image is a blue-green ribbon which wraps around itself in an upward<br />
circular movement, representing the idea of a perpetual drive towards excellence in research, planet Earth and regeneration.<br />
A perfect synthesis of the systemic approach with which Novamont is<br />
revisiting the traditional production-consumption-disposal economic<br />
model from a different standpoint, that of circular economy and supplychains,<br />
with undoubted advantages for the environment and for local<br />
areas.<br />
Tilted sideways, the ribbon becomes the letter M, standing for Mater-Bi, the family of products developed through the<br />
integration of chemistry, the environment and agriculture. The result of over 25 years of research and innovation and of around<br />
1,000 patents, Mater-Bi can provide solutions to specific environmental problems, that of organic waste for example, marking<br />
the present and the future of a truly sustainable development for both the environment and for society. Though different, the<br />
two symbols can transmute into each other, signifying the strength of the bond between the original development model that<br />
Novamont strives towards and the concreteness of demonstration, made possible by the case studies and the integrated supply<br />
chains pioneered by Mater-Bi over the years.<br />
Novamont research has spawned an international industrial reality with Italian roots, but also a platform for interdisciplinary<br />
innovation of great potential, which is able to interconnect different worlds and catalyse new initiatives that can be replicated<br />
in many other contexts.<br />
“With our customary passion and our new brand identity, together with our partners and colleagues we are ready to face<br />
a global market that can no longer ignore the essential and central role of natural resources for mankind”, Catia Bastioli<br />
concluded. KL<br />
www.novamont.com<br />
New ASTM Standard on biodegradability<br />
of plastics in water<br />
Laboratories will soon be able to use a new ASTM International standard to test and better understand biodegradability<br />
of plastics in marine environments. The new standard (soon to be published as D7991, Test Method for Determining Aerobic<br />
Biodegradation of Plastics Buried in Sandy Marine Sediment Under Controlled Laboratory Conditions) provides ways to<br />
simulate how plastics degrade in seawater-soaked sand.<br />
According to ASTM member Francesco Degli Innocenti (director, ecology of products and environmental communication,<br />
Novamont), the recent discovery of major contamination in the oceans has heightened interest in the biodegradability of<br />
plastics. “The environment cannot cope with massive littering, whether it’s biodegradable or not,” says Innocenti, “However,<br />
there are certain products prone to being lost at sea – such as fishing gear – that could have much less environmental impact<br />
by being made with plastics that biodegrade quickly in that environment.”<br />
The standard will provide specific test methods that determine biodegradation rates in different marine habitats simulated<br />
in laboratories. Such tests will help establish parameters to develop plastics that ensure faster biodegradation. The standard<br />
will also advance the understanding of biodegradation when unexpected or uncontrolled releases of plastics occur.<br />
All interested parties are invited to join in the standards developing activities of Subcommittee D20.96 on Environmentally<br />
Degradable Plastics and Biobased Products. In addition to continuing work on standards for biodegradation in water, the<br />
subcommittee is working on proposed standards for biodegradation in soil. MT<br />
www.astm.org<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 5
News<br />
daily upated news at<br />
www.bioplasticsmagazine.com<br />
Bioplastics Organisations Network Europe<br />
(BON Europe) launched<br />
The Bioplastics Organisations Network Europe (BON Europe) is a newly formed collaboration of national bioplastics<br />
organizations from across Europe. BON Europe was launched in summer <strong>2015</strong> with the mission to connect initiatives around<br />
the bioplastics industry on EU level and in the Member States.<br />
The BON Europe partner organizations represent companies that produce, convert or use bioplastics that are biobased,<br />
biodegradable or both, as well as upstream and downstream sectors, such as agriculture and waste management. The founding<br />
members include: Belgian Bio Packaging (Belgium), Club Bio-plastiques (France), Der Verbund kompostierbare Produkte<br />
(Germany), Holland Bioplastics (The Netherlands), and Nordisk Bioplastförening (Nordic countries). European Bioplastics<br />
(EUBP) acts as the umbrella organization and coordinates the BON network.<br />
“The main objective of BON Europe is to push for an economically and politically favorable landscape for bioplastics in<br />
Europe”, says François de Bie, Chairman of European Bioplastics. “This includes promoting legislative measures to encourage<br />
market uptake and eco-design of products, equal access as well as use of responsibly sourced renewable raw materials, as<br />
well as promoting an efficient waste management infrastructure throughout Europe that supports separate biowaste collection<br />
and organic recycling.”<br />
With a current production capacity of almost 1 % of global plastic production and a growth rate of at least 20 % per year,<br />
bioplastics are an economically innovative sector that can drive economic development and employment in Europe. Bioplastics<br />
can contribute to reduce Europe’s dependency on fossil resources and to reduce European greenhouse gas emissions by<br />
driving the development of a biobased circular economy.<br />
“Over the coming years, we will work together on answering vital questions and developing joint statements regarding<br />
standardization, sourcing of biomass, end-of-life-options, and sustainability assessment of bioplastics in order to strengthen<br />
our position in negotiations and lobbying activities on EU and Member State level and to achieve the best possible progress of<br />
the industry”, says Hasso von Pogrell, Managing Director of European Bioplastics. KL<br />
www.european-bioplastics.org.<br />
Newest report on bio-PET market<br />
Research and Markets has announced the addition of the “Global Bio-based Polyethylene Terephthalate (PET) Market<br />
<strong>2015</strong> – 2019” report to their offering. The analysts forecast the global bio-based PET market to grow at a CAGR of 68.25 % over<br />
the period 2014 – 2019.<br />
The report, has been prepared based on an in-depth market analysis with inputs from various industry experts. The report<br />
includes a comprehensive discussion on the market, an extensive coverage on various applications, and end-uses and<br />
composition of bio-based PET. The report provides comments on both the existing market landscape and the growth prospects<br />
in the coming years.<br />
Raw materials constitute a major part of the production cost for manufacturers. Vendors are exposed to the volatile prices<br />
and inconsistent availability of raw materials. To secure themselves from any kind of price or availability shocks, companies<br />
often tend to forge long-term sourcing agreements or venture out into acquiring captive sources of raw materials. There is<br />
also a growing trend of textile manufacturers acquiring strategic stakes in the supplier firms to have better control on quality<br />
of input materials.<br />
According to the report, strong advertising campaigns and promotional activities in the Cola sub-segment have helped<br />
this category perform better than the other categories in the segment. Pricing activity will be a key factor in the future as<br />
consumers opt for the best deals.<br />
Further, the report states that volatility in prices of crude and petrochemical intermediaries such as PTA, which is a major<br />
raw material in the production of bio-based PET, is one of the major challenges.MT<br />
www.researchandmarkets.com<br />
6 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
News<br />
Important milestones for PHA<br />
Bologna, Italy-based Bio-on recently singed a number<br />
of important contracts to further develop the technology<br />
to produce PHAs. PHA, or polyhydroxyalkanoates, are<br />
bioplastics that can replace a number of traditional<br />
polymers currently made with petrochemical processes<br />
using hydrocarbons. The PHAs developed by Bio-on<br />
guarantee the same thermo-mechanical properties as<br />
oil-based polymers with the advantage of being completely<br />
naturally biodegradable.<br />
PHA from sugar beet (France)<br />
Bio-on and Cristal Union, a French cooperative sugar<br />
producer signed an agreement end of July under which<br />
France‘s first facility for the production of PHAs bioplastic<br />
from sugar beet co-products will be built. The two<br />
companies will work together to build a production site<br />
with a 5,000 tonnes/year output to be subsequently be<br />
expanded to 10,000 tonnes/year.<br />
Requiring a 70 million Euro investment, the facility<br />
will be located at a Cristal Union site and will be the<br />
most advanced biopolymers production site in the world.<br />
The new factory will create 50 new jobs specialized in<br />
fermentation to produce this revolutionary bioplastic.<br />
“We are investing in purchasing the license for this new<br />
technology developed by Bio-on,” says Cristal Union CEO<br />
Alain Commisaire, “because this all-natural bioplastic<br />
is an extraordinary tool that can contribute towards the<br />
growth of the French sugar industry, but with a modern,<br />
eco-compatible and eco-sustainable approach”.<br />
PHA from lignocellulose (Hawai‘i)<br />
In early September an exclusive global research contract<br />
between Bio-on and University of Hawai’i was signed to<br />
further develop the technology to produce PHAs from<br />
lignocellulosic materials derived from wood processing<br />
waste and domestic or agricultural waste.<br />
Bio-on will invest 1.4 million US-Dollars in the Manoa<br />
(HI) laboratories for this project. The Hawai‘i Natural<br />
Energy Institute, a research unit of the School of Ocean<br />
and Earth Science & Technology (SOEST) at University of<br />
Hawai’i at Manoa, will take the lead on the research. The<br />
aim is to create an industrial process in which a wider<br />
selection of waste products can serve as the feedstock for<br />
the production of PHAs.<br />
UH is “pleased to accept Bio-on‘s investment”<br />
according to Robert Bley-Vroman, Chancellor of the<br />
University of Hawai’i Manoa USA. The investment will<br />
“make our scientists key players in the research into the<br />
green chemical industry at global level,” he said. Bioon<br />
Chairman Marco Astorri noted that the newly signed<br />
contract makes the research conducted in the USA on<br />
behalf of Bio-on one of the highest-level collaborations<br />
in existence. “We are committing our funding and our<br />
technicians to support UH scientists in the technological<br />
expansion of the high performing biopolymers produced<br />
with Bio-on technology,” he declared.<br />
PHA from sugar cane (Brazil)<br />
The Brazilian investment company Moore Capital<br />
signed a license agreement with Bio-on in mid September<br />
to build the first Brazil-based facility to produce PHAs<br />
bioplastic from sugar cane co-products.<br />
Requiring an 80 million Euro investment, the new facility<br />
will have an annual production capacity of around 10,000<br />
tonnes of PHA, and be located in either São Paulo or Acre<br />
State. According to the two companies, the new plant will<br />
become the most advanced biopolymers production site in<br />
South America.<br />
“We will create Brazil‘s first PHAs production facility<br />
with a company attentive to ecology and sustainability -<br />
two key ingredients of the chemical industry of the future,”<br />
explained Marco Astorri. The PHA produced at the new<br />
facility will be based on agricultural waste, such as from<br />
sugar cane.<br />
“We have decided to use Bio-on technology,” says Otávio<br />
Pacheco, Management Partner of Moore Capital, “because<br />
it represents an exceptional opportunity for industrial<br />
development in Brazil. This is why we have decided to<br />
invest 5.5 million Euro in acquiring the production license<br />
and another 80 million in constructing the first facility”.<br />
Moore Capital also has an option to build a second plant<br />
in Brazil.<br />
The new production hub will create 60 new jobs, plus<br />
allied industries. Its backers say that it will help to meet<br />
the high demand for this revolutionary biopolymer already<br />
coming in from numerous plastics processors in Brazil.<br />
Bio-on has said that going forward, the company would<br />
also be looking at how to further develop the business of<br />
the high-performing biopolymers produced in Brazil with<br />
Bio-on technology in South America. MT<br />
www.bio-on.it · www. www.cristal-union.fr<br />
www.manoa.hawaii.edu/miro · www.moorecapital.com.br<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 7
Events<br />
Successful debut of<br />
bio!CAR conference<br />
With a combined attendance of around 70 participants,<br />
the inaugural bio!CAR conference, organized by bioplastics<br />
MAGAZINE together with the nova-Institute,<br />
can truly be termed a success. The new conference, which<br />
focussed exclusively on biobased materials in automotive engineering,<br />
was launched in Stuttgart, Germany on 24 and 25<br />
September, within the framework of COMPOSITES EUROPE<br />
<strong>2015</strong>. bio!CAR attracted attendees representing the entire<br />
value chain, ranging from raw materials producers to OEMs,<br />
Tier 1 and other suppliers.<br />
The theme of the bio!CAR conference aimed to reflect<br />
the trend towards the increasing use of biobased polymers<br />
and natural fibres in the automotive industry: more and<br />
more manufacturers and suppliers are betting on biobased<br />
alternatives derived from renewable raw materials such as<br />
wood, flax, jute, sisal, cotton or coir, used as reinforcement<br />
materials, as well as reinforced or unreinforced, but biobased<br />
thermoplastics, thermoset or chemical building blocks.<br />
According to the Hürth-based nova-Institute, the European<br />
car industry processed approximately 80,000 tonnes (2012) of<br />
wood and natural fibres into composites. The total volume of<br />
bio-based composites in automotive engineering was 150,000<br />
tonnes.<br />
Bioplastics are equally useful for premium applications<br />
in the auto sector. Castor oil-based polyamides are used in<br />
high-performance components, polylactic acid (PLA) in door<br />
panels, soy-based foams in seat cushions and arm rests, and<br />
biobased epoxy resins in composites.<br />
The bio!CAR conference was filled with a host of expert<br />
presentations on the latest developments, the overall market<br />
situation and the legal frameworks in the field of biobased<br />
materials. Today’s portfolio of these materials ranges from<br />
the conventional plastics filled or reinforced with sophisticated<br />
natural-fibre products to the biobased, drop-in plastics, such<br />
as castor oil-based polyamides, biobased epichlorohydrin for<br />
epoxy resins or biobased EPDM elastomers. And although<br />
one speaker commented that these drop-ins were ‘kind<br />
of boring because they cannot be differentiated from their<br />
fossil-based counterparts’, the majority of attendees agreed<br />
that the fact that these drop-ins are partly or fully biobased<br />
represents a significant advantage. Novel bioplastics, such as<br />
furfuryl alcohol or isosorbide-based bio-polycarbonate, were<br />
also featured.<br />
During a panel discussion, the conference discussed the<br />
questions: “The future of automobile interior parts – Light<br />
weight, easy to recycle, biobased or even biodegradable?<br />
Where does the journey go?”. One aspect that emerged in<br />
the discussion was that performance and sustainability are<br />
key. “Not biobased for the sake of biobased only,” as Maira<br />
Magnani (Ford) put it.<br />
The Get-Together sponsored by bioplastics MAGAZINE<br />
and Fraunhofer WKI afforded attendees the opportunity to<br />
meet and mingle close to the exhibited Bioconcept Car, a<br />
race car that includes a number of different bioplastic and<br />
biocomposite parts.<br />
In addition to the highly acclaimed (by delegates, speakers<br />
and exhibitors) conference, all attendees had free access<br />
to the COMPOSITES EUROPE trade show, which included<br />
a special Biobased Composites Pavilion, featuring over 20<br />
exhibitors. MT<br />
www.bio-car.info<br />
8 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
io CAR<br />
says<br />
THANK YOU...<br />
...to all of the attendees, sponsors, and speakers<br />
who participated in bio!car <strong>2015</strong><br />
www.bio-car.info<br />
supported by<br />
co‐orgnized by<br />
in cooperation with<br />
Media Partner<br />
VK
Award<br />
The Bioplastics<br />
Oskar<br />
Finalists for<br />
the 10 th Global<br />
Bioplastics Award<br />
bioplastics MAGAZINE is honoured<br />
to present the five finalists<br />
for the 10 th Global Bioplastics<br />
Award. Five judges from the academic<br />
world, the press and industry<br />
associations from America, Europe<br />
and Asia have again reviewed many<br />
really interesting proposals. On<br />
these two pages we present details<br />
of the five most promising submissions.<br />
The Global Bioplastics Award<br />
recognises innovation, success and<br />
achievements by manufacturers,<br />
processors, brand owners, or<br />
users of bioplastic materials. To<br />
be eligible for consideration in<br />
the awards scheme the proposed<br />
company, product, or service must<br />
have been developed or have been<br />
on the market during 2014 or <strong>2015</strong>.<br />
The following companies/<br />
products are shortlisted (without any<br />
ranking) and from these five finalists<br />
the winner will be announced<br />
during the 10 th European Bioplastics<br />
Conference on November 5 th , <strong>2015</strong><br />
in Berlin, Germany.<br />
Alki (France)<br />
Kuskoa Bi –<br />
the first bioplastic chair<br />
The comfortable and generouslysized<br />
Kuskoa Bi, designed by Jean Louis<br />
Iratzoki is the first chair on the market<br />
to be manufactured in bioplastic. This<br />
biobased polymer is fully recyclable<br />
and its production gives rise to a<br />
significant environmental advantage as<br />
it reduces greenhouse gas emissions.<br />
Its particularly enveloping shell, that<br />
has classic simple lines reminiscent of<br />
those seen in the Eames’ DAW Chair, is<br />
cut out in such a way as to optimize back<br />
and arm support, is delicately placed on<br />
a solid wood trestle. A version in a soft<br />
wool‐based upholstery is also available.<br />
The bioplastic used to manufacture the<br />
Kuskoa Bi shell is based on PLA, made<br />
from plant‐based renewable resources<br />
(corn starch, sugarcane, natural fibres,<br />
etc.). It is a fully recyclable material<br />
that has a significant environmental<br />
advantage as it reduces greenhouse gas<br />
emissions.<br />
“We are very much aware that<br />
everything we do, whether as individuals<br />
or groups, has a direct impact on the<br />
surrounding environment,” says Alki’s<br />
artistic director Jean Louis Iratzoki.<br />
This is why the oak used comes from<br />
sustainably managed forests and<br />
most of their upholstery is made from<br />
natural materials (wool, natural fibres,<br />
linoleum, etc.). The approach to the new<br />
project is no different.<br />
Eki Solorzano (Alki’s media<br />
representative): “True to our principles,<br />
we wanted to participate in this<br />
sustainable development approach by<br />
breaking new ground with the pioneering<br />
manufacture of a bioplastic chair.”<br />
www.alki.fr<br />
Tetra Pak (Italy)<br />
Tetra Rex ® Bio‐based ‐ The<br />
world’s first fully renewable<br />
package<br />
Within their ten year business plan<br />
for the environment, this year, Tetra Pak<br />
achieved a significant milestone with<br />
the launch of Tetra Rex Bio‐based, the<br />
world’s first fully renewable liquid food<br />
carton package — solely produced from<br />
renewable, recyclable and traceable<br />
FSC certified packaging and bio‐based<br />
plastic derived entirely from sugarcane<br />
(Braskem’s bio‐PE).<br />
In 2007 Tetra Pak launched the world’s<br />
first FSC labelled cartons. By 2014,<br />
130 Billion FSC labelled packages had<br />
reached consumers. In 2011, caps made<br />
from certified and traceable sugar cane<br />
(bio‐PE) were introduced and within a<br />
year 1 billion bio‐based caps had been<br />
featured on Tetra Pak packages sold<br />
worldwide.<br />
The next step was to combine this<br />
development of certified paperboard<br />
and bio‐plastic into the world’s first<br />
fully renewable carton. This ambition<br />
culminated in the commercial launch<br />
of Tetra Rex Bio‐based in January <strong>2015</strong>.<br />
The package is unique within the<br />
industry as it is manufactured solely<br />
from plastics derived from sugar cane<br />
and FSC certified paperboard. As such,<br />
it is fully renewable, fully recyclable<br />
and entirely traceable to source. The<br />
low‐density polyethylene (LDPE) used<br />
to create the laminate film for the<br />
packaging material and the neck of the<br />
opening, together with the high‐density<br />
polyethylene (HDPE) cap, are all derived<br />
from sugar cane.<br />
The product hit shelves first in<br />
Scandinavia and customers reported<br />
that consumer feedback was extremely<br />
positive.<br />
www.tetrapak.com<br />
10 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Award<br />
MHG Meredia Holdings Group (USA)<br />
First biodegradable fishing lures<br />
MHG strives to create a greener<br />
tomorrow with renewable, sustainable,<br />
biodegradable, and toxin free bioplastics<br />
for people at work and at home. MHG’s<br />
biopolymer resins have helped create a<br />
healthier product marketplace for over<br />
a decade.<br />
MHG recently presented the first<br />
ever certified biodegradable freshwater<br />
fishing lure, which is being produced by<br />
the famous tackle company, Bill Lewis<br />
Lures, the maker of Rat‐L‐Trap. The<br />
new Rat‐L‐Traps is made out of pure<br />
MHG PHA bioplastic.<br />
“Fishing is a seventy three billion<br />
dollar industry and the freshwater<br />
division makes up eighty two percent of<br />
it,” remarked Paul Pereira, CEO of MHG.<br />
“Partnering with Rat‐L‐Trap to make<br />
these popular lures in a biodegradable<br />
form is a big step in reducing plastic<br />
pollution produced by the fishing<br />
industry.”<br />
In addition to performance, there has<br />
been positive feedback regarding the<br />
pilot production of the PHA Rat‐L‐Traps,<br />
including its ability to weld together<br />
better than the traditional plastic that’s<br />
been used. There have been no known<br />
production complications to date. “The<br />
PHA has a lot of potential and I am<br />
very excited about what we’ve seen so<br />
far,” stated Wes Higgins, President of<br />
Bill Lewis Lures, the company who<br />
produces Rat‐L‐Traps. “I’m honored to<br />
have our name associated with research<br />
that could lead to conservation of our<br />
fishing resources.”<br />
Bill Lewis Lures is the producer of the<br />
Original Rat‐L‐Trap lipless crankbait.<br />
The Rat‐L‐Trap has been referred to as<br />
“The Most Influential Fishing Lure” of<br />
all time in Outdoor Life’s Hall of Fame<br />
Fishing Lures article.<br />
www.mhgbio.com<br />
Mitsubishi<br />
Chemical Corp. and Sharp Corp. (Japan)<br />
Crack resistant bio‐based<br />
plastic smartphone screen<br />
Sharp Corporation (Osaka, Japan)<br />
has chosen Mitsubishi Chemical’<br />
(MCC) biobased engineering plastic<br />
DURABIO for the front panel of its new<br />
smartphone, the AQUOS CRYSTAL 2. The<br />
choice marks a world‐first as bio‐based<br />
engineering plastic has ever been used<br />
on the front panel of any smartphone.<br />
Most front panels of smartphones are<br />
made of glass, and their susceptibility to<br />
cracking has been an ongoing problem.<br />
This has led manufacturers to consider<br />
polycarbonate and other plastics for the<br />
front panels because of their light weight<br />
and increased durability compared to<br />
glass. Unfortunately, some traditionally<br />
available plastics offered excellent optical<br />
properties, but were more prone to<br />
cracking upon impact, while others that<br />
were impact‐resistant tended to have poor<br />
optical properties. Therefore, as there was<br />
a need for considerable improvement<br />
in the plastics, the vast majority of<br />
smartphone manufacturers relied on<br />
glass for the front panels of their phones.<br />
MCC‐developed Durabio is a biobased<br />
engineering plastic made from<br />
plant‐derived isosorbide, which features<br />
excellent performance as it offers higher<br />
resistance to impact, heat, and weather<br />
than conventional engineering plastics.<br />
In addition, it has excellent transparency<br />
and low optical distortion.<br />
Conventional Polycarbonate is crackresistant<br />
but not scratch resistant,<br />
whereas PMMA is scratch resistant but<br />
not crack‐resistant. Durabio is both<br />
scratch resistant and crack‐resistant<br />
and it has no yellowing (aging) effect,<br />
like conventional plastics<br />
This application shows that this<br />
bioplastic offers superior performance<br />
characteristics for a durable application<br />
in addition to its renewable source.<br />
www.m‐kagaku.co.jp<br />
A. Schulman Castellon (Spain)<br />
A novel bioresin for compostable<br />
flexible tubes in cosmetics<br />
A. Schulman, together with the<br />
consortium of companies formed by<br />
Germaine de Capuccini, Petroplast,<br />
and the Ainia‐Aimplas alliance, has<br />
successfully developed the first<br />
biodegradable flexible tube for cosmetic<br />
products. In particular, the A. Schulman’s<br />
R&D team suceeded in finding the<br />
appropriate compostable material to<br />
replace conventional polyethylene in<br />
flexible packaging tubes for cosmetics.<br />
The new bioresin is a reinforced<br />
biopolymers alloy, obtained by reactive<br />
extrusion, which can be particularly<br />
processed into a tube using conventional<br />
extrusion blow moulding equipment.<br />
The new bioresin was produced by<br />
reactive extrusion using a blend of<br />
commercially available biopolymers in<br />
A. Schulman compounding facilities.<br />
This mainly includes PLA, PBAT, PHAs,<br />
and PBS. Twin‐screw extrusion was the<br />
methodology to prepare the bioresin<br />
as it represents an ideal compounding<br />
strategy for the preparation of polymer<br />
blends, since it delivers more mixing<br />
and dispersion energy than is provided<br />
by conventional single‐screw extruders.<br />
The new biodegradable packaging<br />
meets the main requirements of the<br />
materials frequently used in flexible tubes<br />
manufactured for the cosmetic industry:<br />
• Presents sufficient flexibility to facilitate<br />
product dosage (squeeze tubes).<br />
• Preserves the properties of beauty<br />
products for over two years<br />
• Offers chemical resistance and compatibility<br />
with the packaged product<br />
• Can be processed by extrusion blow<br />
molding (tube) and injection molding<br />
(caps)<br />
• Sealing stability over time and suitable<br />
for printing<br />
www.aschulman.com<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 11
Fibers & Textiles<br />
Efficiency boost<br />
in PLA fibre<br />
recycling<br />
www.erema.at<br />
Figure 1: The newly developed Counter Current core technology of the<br />
INTAREMA ® generation offers major benefits for temperaturesensitive<br />
plastics such as PLA<br />
Figure 2: With Counter Current technology capacity remains at a<br />
constantly high level over a much broader temperature range<br />
Throughput<br />
With Counter Current technology<br />
Without Counter Current technology<br />
Temperature inside Preconditioning Unit<br />
PATENTED<br />
Thanks to the new INTAREMA ® plant generation<br />
launched by EREMA (Ansfelden,<br />
Austria) in 2013, bioplastics can now be recycled<br />
far more efficiently than before. The processing<br />
benefits with fibres are particularly notable.<br />
These are due above all to the innovative<br />
technologies of the preconditioning unit and the<br />
new Counter Current core technology.<br />
Fibres offer a large surface area for dirt and<br />
moisture to adhere to – PLA fibres in particular<br />
are hygroscopic and extremely sensitive to<br />
moisture. In order to protect PLA from hydrolytic<br />
degradation in the course of mechanical<br />
recycling, moisture has to be removed early<br />
on – ideally prior to extrusion. This takes place<br />
in the preconditioning unit of the new Intarema<br />
systems where the material is cut, homogenised,<br />
degassed, heated, dried and additionally<br />
compacted. Due to the low specific weight the<br />
compacting is particularly important so the<br />
extruder can subsequently be fed continuously.<br />
Dr. Gerold Breuer, Erema Head of Marketing<br />
& Business Development explains: The multifunctional<br />
treatment in our recycling system<br />
is so effective that the cut and dried PLA fibres<br />
can be melted, filtered and then pelletised in the<br />
extruder with minimal shear stress. We know<br />
from rheological measurements of recycled<br />
materials that the valuable polymer structure is<br />
retained and there is no viscosity degradation.<br />
The newly developed Counter Current core<br />
technology of the Intarema generation offers<br />
benefits for temperature-sensitive plastics such<br />
as PLA. Counter Current shows its strengths in<br />
the border area between the preconditioning<br />
unit and tangentially connected extruder. Inside<br />
the preconditioning unit the rotation of the rotor<br />
disc which is equipped with tools forms a rotating<br />
spout so that the material is circulating the whole<br />
time (fig. 1). In the Counter Current system this<br />
material spout – unlike the previous technical<br />
standard – moves against the direction of the<br />
extruder. As a result, the relative speed of the<br />
material in the intake zone, i. e. when passing<br />
from the preconditioning unit to the extruder,<br />
increases to such an extent that the extruder<br />
screw acts in the same way as a cutting edge<br />
which now cuts the plastic. The result of this<br />
inverse tangential configuration: the extruder<br />
handles more material in a shorter time. Thanks<br />
to this improved material intake, capacity is not<br />
only increased, it also stays at a constantly high<br />
level (fig. 2) over a much broader temperature<br />
range. The operation range for optimum system<br />
capacity has thus been extended considerably. In<br />
addition to this there is also greater flexibility in<br />
the selection of the optimum operation point. This<br />
is of particular advantage when processing very<br />
(temperature-) sensitive materials and especially<br />
very light materials with low energy content such<br />
as PLA fibres or thin packaging films.<br />
12 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Fibers & Textiles<br />
QMilk fibres close<br />
to market launch<br />
QMILK fibre is a 100 % natural and renewable textile fibre made of nonmarketable<br />
milk and produced using an eco-friendly process. The<br />
textile fibre is multifunctional, antibacterial, compostable and flame<br />
retardant. Qmilk fibre has a natural, silk-like quality and very good color<br />
absorbency.<br />
Founded in 2011, Qmilch GmbH (Hanover, Germany) now boasts 20<br />
employees who work in a two-shift system; the company operates a<br />
production line with an annual capacity of 1,000 tonnes. Now getting ready to<br />
enter the market with the first fibres the initial focus will be in the technical<br />
sector, followed by the clothing and home textile industry.<br />
As Qmilk fibres are made from casein, they are characterized by their<br />
protein composition. Casein is similar to sheep wool in its structure.<br />
However, unlike in wool keratin, there are no sulfate bridges. Just like wool,<br />
Qmilk fibres have a better thermal insulation capacity than cellulose fibres.<br />
“It is quite important to have knowledge of the general chemical properties<br />
and possibilities for implementation to understand the mode of reaction and<br />
behavior of Qmilk fibres,” says Anke Domaske, founder and CEO of Qmilch.<br />
Casein is a globular protein and consists — in addition to aminodicarboxylic<br />
acids — of diaminocarboxylic acids and cystine. Hence casein exhibits (in<br />
analogy to keratin) amphoteric properties and can bind acids and bases to<br />
form salts.<br />
Even if Qmilk fibres are made from regenerated proteins, they are not<br />
regenerated protein fibres, simply because the proteins were not present in<br />
the form of fibres and can therefore not be regenerated from fibres. In fact,<br />
the proteins are formed into fibres only after they have been dissolved, in the<br />
course of which their initial morphology is destroyed.<br />
Qmilk is not a thermoplastic, but belongs structurally to the thermosets.<br />
This means no fixed melting point of the material can be detected. Therefore,<br />
it shows a high fire protection classification (B1-B2, DIN 4102-1 and DIN<br />
75200) and is not electrostatic. The molecular weights are found in a range<br />
from several thousand to several million units. No spin finishing needs to be<br />
applied during manufacturing.<br />
In comparison to cellulose fibres, Qmilk fibres are highly alkali sensitive,<br />
yet with a greater acid resistance. The fibre can therefore be readily stained<br />
with wool dyes in the acidic range. Qmilk fibres are easily dyeable in the<br />
spinning process, as well as yarn and piece dyed. The fibres can be used in<br />
textile fibre blends, as well as in 100 % Qmilk textiles. The colour crystals<br />
of the milk protein casein provide exceptional colour brilliance. Spun-dyed<br />
processes in particular offer high colour strengths, because the pigment is<br />
incorporated directly into the polymer matrix.<br />
Qmilk uses a side stream of the food industry. About 2 million tonnes of<br />
milk are annually discarded in Germany alone (worldwide about 100 million<br />
tonnes) because they do not meet the legal requirements as a food. The<br />
CO 2<br />
emitted during the production of this non-food milk is bound, as the<br />
milk is further processed into a high quality raw material. The feedstock is<br />
abundant: now that the European milk quota legislation (1984 until March<br />
<strong>2015</strong>) has been abolished, the production of milk – including all unavoidable<br />
byproducts or waste streams – continues to rise.<br />
Qmilk can be produced from contaminated milk products, process water<br />
in the dairy industry or expired milk. MT<br />
www.qmilk.eu<br />
Fibres exiting the dies<br />
Staple fibres<br />
The fibres are getting texturised<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 13
Fibers & Textiles<br />
Improved PLA twines<br />
for horticulture support<br />
For the growth of a large number of crops in horticulture<br />
support is used in the form of wires. These<br />
so called twines support the fruit and vegetable<br />
plants and should be able to carry a fully grown plant.<br />
Normally polypropylene twines are used in horticulture.<br />
A considerable disadvantage of polypropylene twines is<br />
the waste management after the harvest. The remaining<br />
of the plant including the polypropylene twines is<br />
discarded as waste; however, due to the mixed character<br />
it is impossible to qualify this waste as compost.<br />
Therefore, it is treated as normal waste and is incinerated<br />
or collected and transported to a landfill. Separating<br />
the twines from the plant waste is often too time<br />
consuming and therefore expensive.<br />
The incentive to develop a compostable twine is<br />
2-fold:<br />
• It is cheaper for the grower to dispose his waste,<br />
separation is not necessary.<br />
• Plant waste and twines can be collected and<br />
composted, i. e., less landfill/incineration.<br />
There are already biodegradable alternatives<br />
available in the form of natural fibers (jute, sisal, flax,<br />
hemp); however, these twines tend to degrade too fast<br />
and loose their strength during cultivation and are<br />
therefore not suitable for the growth of all crops.<br />
The development of a compostable twine which can<br />
replace polypropylene twines is challenging. The twine<br />
should have enough tenacity for a period up to 12 months.<br />
Moreover, the twine should survive a high relative humidity,<br />
temperatures above 50 °C and should not be susceptible<br />
to preliminary degradation. Twines that are used outside<br />
should withstand direct sunlight (UV) as well.<br />
PLA is the most suitable raw material from an<br />
economic and technical point of view: it is relatively<br />
cheap, compostable and UV stable. However, PLA suffers<br />
from creep behavior: at a tension below break level it<br />
will elongate until a premature break occurs. This creep<br />
behavior is more pronounced at elevated temperatures<br />
and at higher relative humidities.<br />
The most challenging task was to develop a PLA twine<br />
without the creep behavior. Applied Polymer Innovations<br />
API (Emmen, The Netherlands) succeeded in this task.<br />
The customized melt spin process, is therefore patent<br />
pending. In the graph below the results of a stress test are<br />
shown: the newly developed GreenTwine performs 3 times<br />
better than other PLA based twines.<br />
GreenTwine is currently in the pilot phase and field<br />
tests in the USA, Mexico, Canada, Israel, Finland and<br />
The Netherlands are in progress. The twine is tested<br />
on peppers, eggplants, cucumber and tomatoes. After<br />
evaluation of the field tests Applied Polymer Innovations<br />
will launch the product on the market. MT<br />
api-institute.com<br />
Figure 1: GreenTwine with improved properties as compared to<br />
conventional types.<br />
Figure 2: Field test; GreenTwine as a support for tomatoes<br />
100<br />
90<br />
80<br />
70<br />
Standard PLA yarn<br />
GreenTwine<br />
Creep (%)<br />
60<br />
50<br />
40<br />
30<br />
20<br />
Commercially available<br />
PLA based twine<br />
10<br />
0<br />
0 5 10<br />
Time (h)<br />
15 20<br />
14 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Fibers & Textiles<br />
World’s first piezoelectric<br />
fabrics for wearable devices<br />
Kansai University (Osaka, Japan) and Teijin Limited (headquartered<br />
in Osaka and Tokyo, Japan) announced earlier<br />
this year that Professor Yoshiro Tajitsu, Faculty of Engineering<br />
Science, Kansai University, and Teijin have developed<br />
the world’s first polylactic acid (PLA) fiber- and carbon-fiberbased<br />
piezoelectric fabrics.<br />
The new piezoelectric fabrics combine Teijin’s polymer and<br />
textile technologies – a Teijin growth strategy to integrate key<br />
existing materials and businesses – with Prof. Tajitsu’s worldleading<br />
knowledge of piezoelectric materials. Development<br />
was supervised by Prof. Tajitsu at Kansai University, with<br />
technological cooperation provided by the Industrial<br />
Technology Center of Fukui Prefecture.<br />
The fabrics comprise a piezoelectric poly-L-lactic acid<br />
(PLLA) and carbon fiber electrode. Plain, twill and satin weave<br />
versions were produced for different applications: plain weave<br />
detects bending, satin weave detects twisting, and twill weave<br />
detects shear and three-dimensional motion, as well as<br />
bending and twisting.<br />
contains lead, applications are being increasingly limited by<br />
the EU directive that restricts the use of certain hazardous<br />
substances in electrical and electronic equipment.<br />
Polyvinylidene fluoride (PVDF) is a well-known piezoelectric<br />
polymer. However, it is limited to use in sensors and such, and<br />
it is not suited to industrial-level manufacturing because it<br />
requires poling treatment and exhibits pyroelectricity.<br />
In 2012, Kansai University and Teijin developed a flexible,<br />
transparent piezoelectric film by alternately laminating PLLA<br />
and optical isomer poly-D-lactic acid (PDLA). The all-new<br />
wearable piezoelectric fabric announced in January is the<br />
newest application of this technology. MT<br />
www.teijin.com<br />
www.kansai-u.ac.jp/English/<br />
CAD data can immediately reflect the folding of a piezoelectric fabric.<br />
New piezoelectric fabrics (from left: plain weave, twill weave and<br />
satin weave)<br />
The sensing function, which can detect arbitrary<br />
displacement or directional changes, incorporates Teijin’s<br />
weaving and knitting technologies. The function allows fabric<br />
to be applied to the actuator or sensor to detect complicated<br />
movements, even three-dimensional movements.<br />
Kansai University and Teijin introduced the new piezoelectric<br />
fabric at the 1 st Wearable Expo (Tokyo, January <strong>2015</strong>).<br />
Kansai University and Teijin will continue working on ideal<br />
weaves and knits for fabric applications that enable elaborate<br />
human actions to be monitored simply via clothing worn by<br />
people. Such applications are expected to contribute to the<br />
evolution of the Internet of Things (IoT) in fields ranging<br />
from elderly care to surgery, artisanal techniques to space<br />
exploration, and many others.<br />
Piezoelectricity is the ability of certain dielectric materials<br />
to generate an electric charge in response to mechanical<br />
stress. It also has the opposite effect – the application of<br />
electric voltage produces mechanical strain in the materials.<br />
Both of these effects can be measured, making piezoelectric<br />
materials effective for both sensors and actuators.<br />
Lead zirconate titanate (PZT) has practical piezoelectric<br />
applications in industry, but as a ceramic material it lacks<br />
transparency and flexibility. In addition, because PZT<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 15
Fibers & Textiles<br />
New biobased fibres<br />
for automotive<br />
interior applications<br />
The automotive sector currently generates large volumes<br />
of solid waste, particularly at the end of the<br />
vehicle’s life. By replacing different (petroleumbased)<br />
plastic textile components by more environmentally<br />
friendly solutions, the industry is trying to reduce its<br />
environmental impact as well as to add new, value‐adding<br />
functionalities to new products.<br />
In this context, the BIOFIBROCAR project (funded within<br />
the scope of the 7 th European Framework Programme)<br />
was initiated to explore the feasibility of substituting the<br />
polyester (PET) and polypropylene (PP) fibres currently<br />
applied in car interiors, by PLA‐based fibres. The duration<br />
of the project, which was successfully completed in<br />
June <strong>2015</strong>, was 30 months. Nine partners (four research<br />
institutions: Aimplas, Aitex, STFI and ITA, and five SMEs:<br />
Addcomp Holland, Avanzare Innovación Tecnológica,<br />
Perchados Textiles, Weyermann and Canatura) from three<br />
different countries (Spain, Germany and the Netherlands)<br />
made up the project consortium.<br />
Requirements and limitations in the<br />
automotive industry<br />
An average car uses approximately 40 to 50 m 2 of fabric,<br />
which weighs an estimated 9 to 10 kg. Textile fibres are<br />
incorporated into many components, including tires, seat<br />
belts, hoses, interior panels, upholstery, sandwich panels<br />
for passive safety and impact absorption, composites and<br />
many others. According to different studies, the typical<br />
composition of a car by material is approximately 65 %<br />
steel, 6 % aluminium, 10 % plastic, 6 % rubber and 13 %<br />
other materials, such as glass or fibres, which yield too<br />
much waste.<br />
One of the solutions proposed by the project to reduce<br />
the quantity of waste or improve the recyclability of<br />
the different components has been the substitution of<br />
different polyester/polypropylene woven and non‐woven<br />
fabrics found in a vehicle interior, by novel PLA‐based<br />
fibres developed using melt spinning techniques.<br />
1. Sun roofs<br />
2. Roofs<br />
3. Folding roofs<br />
4. Sun blinds<br />
5. Fuel filters<br />
6. Column guards<br />
7. Transmission tunnels<br />
8. Batteries<br />
9. Belts and hoses<br />
10. Composites<br />
11. Air bags<br />
12. Seat belt anchors<br />
13. Seat belts<br />
14. Boot lining<br />
15. Boot flooring<br />
16. Exhaust pipes<br />
17. Tyres<br />
18. Roof interiors<br />
19. Bodywork<br />
20. Seats<br />
21. Upholstery<br />
22. Insulation<br />
23. Window frames<br />
24. Doors<br />
25. Filters<br />
26. Fuel tanks<br />
27. Floor mats<br />
16 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Fibers & Textiles<br />
By:<br />
Amparo Verdú Solís<br />
Extrusion Department Researcher<br />
AIMPLAS (Technological Institute of Plastics)<br />
Paterna, Spain<br />
PLA has good characteristics, many<br />
of them comparable or even better than<br />
those of conventional plastics derived from<br />
petroleum, which it makes suitable for a<br />
variety of uses. In comparison to PET and<br />
PP, which are the fibres mostly used at the<br />
moment in car interiors, PLA fibre meets<br />
almost all performance specifications of<br />
this application.<br />
The main limitation of conventional PLA<br />
is its thermal resistance; PLA softens at a<br />
temperature of around 52 °C, which limits its<br />
use in applications that require temperature<br />
resistance under pressure and conditions<br />
of environmental and chemical stress. The<br />
interior temperature in modern cars can<br />
easily exceed 80 °C on hot summer days.<br />
Melting temperature (°C)<br />
Modulus (GPa)<br />
260<br />
250<br />
220<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
8<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
PCL<br />
PCL<br />
Biopolyester<br />
Biopolyester<br />
PHF<br />
PHF<br />
PLA<br />
PLA<br />
PLA blends<br />
PLA blends<br />
Starch blends<br />
Starch blends<br />
Cellulose<br />
derivatives<br />
Cellulose<br />
derivatives<br />
PE-HD<br />
PE-HD<br />
PP<br />
PP<br />
ABS<br />
ABS<br />
PET<br />
PET<br />
PS<br />
PS<br />
PA 6<br />
PA 6<br />
Project development and results<br />
Throughout the project, different<br />
approaches were followed in the quest to<br />
achieve a material with the desired properties.<br />
Aimplas, with Addcomp and Avanzare<br />
contribution, developed a compound<br />
that is able to fulfill the requirements for<br />
automotive interior applications, including<br />
such aspects as thermal resistance, fogging,<br />
odour emissions, VOCs and antimicrobial<br />
resistance.<br />
The PLA blend formulation and the<br />
processing conditions were key factors<br />
that determined the performance of the<br />
materials, since it has been proven that<br />
crystallization of PLA plays a very important<br />
role in the thermal resistance of this<br />
material. It proved possible to increase the<br />
softening temperature from 57 °C to 102 °C,<br />
without compromising the viscosity of the<br />
material, which could then be processed by<br />
extrusion melt spinning in order to obtain<br />
the fibers.<br />
These fibers were succesfuly converted<br />
into fabrics and non-woven samples in order<br />
to obtain a final prototype of a moulded door<br />
panel. Two non-woven layers and a woven<br />
fabric were combined into a composite<br />
consisting of 100% bio-based material.<br />
www.biofibrocar.aitex.es<br />
www.aimplas.es<br />
Tensile strength (MPa)<br />
Vicat (°C)<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
PCL<br />
PCL<br />
Biopolyester<br />
Biopolyester<br />
PHF<br />
PHF<br />
PLA<br />
PLA<br />
PLA blends<br />
PLA blends<br />
Starch blends<br />
Starch blends<br />
Cellulose<br />
derivatives<br />
Cellulose<br />
derivatives<br />
PE-HD<br />
PE-HD<br />
PP<br />
PP<br />
ABS<br />
ABS<br />
PET<br />
PET<br />
PS<br />
PS<br />
PA 6<br />
PA 6<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 17
From Science & Research<br />
How much bio is in there?<br />
Can stable isotopes be used to determine<br />
the bio-based content of products?<br />
By:<br />
Lambertus van den Broek, Maarten van der Zee<br />
Wageningen UR Food & Biobased Research<br />
Grishja van der Veer<br />
RIKILT Wageningen UR<br />
Wageningen, The Netherlands<br />
Resource supply and environmental aspects are considered<br />
to be of increasing importance to industrial<br />
production. Products like building blocks, intermediates,<br />
materials and chemicals based on renewable<br />
resources can contribute to both economically and ecologically<br />
efficient solutions. Therefore, it is of interest to<br />
determine and communicate information on the content<br />
of biomass resources of an individual product. Currently,<br />
the bio-based content of products is usually determined<br />
on the basis of the quantification of 14 C carbon (radiocarbon<br />
dating). This is based on the radio-active decay of 14 C,<br />
which can be used to estimate the age of organic materials<br />
up to roughly 60,000 years. Radiocarbon dating for<br />
estimating the bio-based content is based on the near absence<br />
of 14 C in fossil-based materials such as oil and gas,<br />
whereas bio-based materials contain modern concentrations<br />
of 14 C. These methods focus on carbon, and consequently<br />
only determine the bio-based carbon content,<br />
thereby neglecting the fact that bio-based products also<br />
contain large quantities of other elements, like oxygen, nitrogen<br />
and hydrogen. Consequently, measured bio-based<br />
carbon content can deviate significantly (higher as well as<br />
lower) from the actual biomass content (table 1).<br />
Stable isotope approach<br />
Previous studies have hinted towards the potential<br />
application of stable isotope analysis as an additional<br />
means to determine the bio-based content of materials<br />
and products. This relies on the observation that the<br />
stable isotope composition of some bio-based materials<br />
and products is on average different from that of their<br />
fossil-based analogues. For example, the carbon isotope<br />
ratio (δ 13 C) reported for bio-ethanol from maize has delta<br />
values between -13 and -11 ‰, whereas synthetic ethanol<br />
has delta values varying between -32 and -25 ‰. Although<br />
no stable isotope based methods have been used for<br />
determination of the bio-based content of products so far,<br />
the potential to use stable isotope analysis for this purpose<br />
attracted the attention of standardisation committee CEN/<br />
TC 411 and was evaluated in detail in the framework of the<br />
KBBPPS project 1 .<br />
Stable isotopes<br />
Isotopes have the same number of protons and electrons<br />
but have different numbers of neutrons. Therefore,<br />
isotopes of the same element have the same atomic<br />
number but different masses. Hydrogen for example has<br />
three isotopes, two of which are stable and one which<br />
is unstable (radio-active) (figure 1). To determine the<br />
bio-based content the focus is on the stable isotopes of<br />
carbon, hydrogen, nitrogen and oxygen, which together<br />
with sulphur make up the bulk of organic material.<br />
Fortunately all these elements have at least two stable<br />
isotopes and this allows to determine their respective<br />
ratios in a material or product. The stable isotope<br />
composition is often expressed as a ratio of the heavier<br />
isotope to the lighter which is then expressed relative to<br />
the ratio in some defined reference material with known<br />
isotope composition. The isotope ratios are quoted as<br />
delta (δ) values and reported in units of per mill (‰). If a<br />
sample has more of the heavier isotope than the reference<br />
material it is considered enriched (positive δ-value). If<br />
the sample has less of the heavier isotope compared to<br />
the reference material it is depleted and has a negative<br />
δ-value.<br />
Table 1: Examples of differences in bio-based carbon content and<br />
biomass content of specific products.<br />
Figure 1: Isotopes of hydrogen: protium ( 1 H), deuterium ( 2 H) and<br />
tritium ( 3 H).<br />
Bio-based carbon<br />
content (%)<br />
Biomass<br />
content (%)<br />
Plastic composite:<br />
70 % PE / 30 % cellulose<br />
18 30<br />
‘Plant based’ PET 20 31<br />
PVC based on bioethylene 100 43<br />
Cellulose triacetate<br />
(oil based acetic acid)<br />
50 55<br />
Coating (with bio-based resin) 76 15<br />
e<br />
Protium Deuterium Tritium<br />
P<br />
P n<br />
n<br />
P n<br />
e<br />
e<br />
P Proton n Neutron e Electron<br />
18 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
From Science & Research<br />
Stable isotope composition<br />
The stable isotope composition of<br />
organic materials and compounds<br />
on Earth is variable and depends<br />
on the initial composition of source<br />
materials/compounds as well as<br />
different fractionation processes that<br />
takes place during formation. For<br />
example, the stable hydrogen and<br />
oxygen composition of plants and algae,<br />
as well as the compounds produced<br />
by these organisms, is related to the<br />
isotopic composition of source water<br />
as well as fractionation that occurs<br />
during evaporation and biosynthesis.<br />
The isotopic composition of the source<br />
water is again related to the isotopic<br />
composition of local precipitation, which<br />
follows a global pattern of successive<br />
depletion from the equator to the poles<br />
(illustrated in figure 2). For carbon<br />
and nitrogen similar type of processes<br />
cause a considerable variation in the<br />
δ 13 C and δ 15 N composition of organisms<br />
and compounds hereof. Transformation<br />
of biogenic matter to organic matter<br />
in sediments (e. g. coal or crude oil)<br />
involves further isotope fractionation.<br />
This means that the isotopic<br />
composition of a particular material or<br />
product depends on the source, type,<br />
and geographical origin of the (biomass)<br />
feedstock, and the applied processing<br />
technologies.<br />
Requirements<br />
To successfully apply stable isotopes<br />
for determining the bio-based content<br />
of materials and products, the following<br />
requirements should be met:<br />
1. The average isotopic composition<br />
of the bio-based fraction should be<br />
different from the average isotopic<br />
composition of the fossil-based<br />
fraction.<br />
2. The isotopic composition of the biobased<br />
and the fossil-based fraction<br />
should be known with sufficient<br />
precision and the range of variation<br />
in both fractions should be limited.<br />
3. The range of variation in the isotopic<br />
composition of the bio-based fraction<br />
should not overlap with that of the<br />
fossil-based fraction.<br />
To determine whether, and up to what<br />
extent these requirements can be met in<br />
practice, an inventory was made of the<br />
natural range of variation of the stable<br />
isotope composition of various major<br />
groups of organisms such as plants and<br />
algae, including their main constituents<br />
like carbohydrates, lipids and proteins.<br />
Vapour = -13 %<br />
Evaporation<br />
Ocean = ~0 ‰<br />
Precipitation = -3 ‰<br />
←Low latitudes & altitudes + coastal<br />
n-Alkyl lipids<br />
Palm oil<br />
Bacterial methane<br />
Vapour = -15 % Vapour = -17 %<br />
Continent<br />
Crude oil<br />
Crude oil aromatics<br />
Bulk C12-C27 n-alkanes<br />
Thermogenic methane<br />
Precipitation = -5 ‰<br />
High latitudes & altitudes + inland→<br />
Figure 2: Simplified example of the effect of successive rain-out which causes a successive<br />
depletion of δ 18 O values in precipitation (and consequently in biomass of plants<br />
taking up this water) from the equator to higher latitudes and inland.<br />
Figure 3: Indicative ranges of δ 2 H values in different materials and compound classes<br />
(bio-based and fossil-based). The ranges in grey boxes are indicative world-wide<br />
estimates, ranges in solid black lines are indicative ranges based on limited data<br />
sets with limited geographical coverage, and ranges in dotted black lines are<br />
incomplete ranges based on limited data sets and assumptions.<br />
-400 -360 -320 -280 -240 -200 -160<br />
Bacterial methane<br />
Ethane<br />
Lipids<br />
δ 2 H VSMOW (‰)<br />
Thermogenic methane<br />
Propane<br />
Butane<br />
C3-plants<br />
Carbohydrates<br />
Proteins<br />
C3-cellulose<br />
C4-cellulose<br />
Polyisoprenoid lipids<br />
Olive oil<br />
Marine algea<br />
Coal<br />
Crude oil saturates<br />
Fresh water and marine phytoplankton<br />
Crude oil<br />
Coal<br />
-108 -104 -100 -48 -44 -40 -36 -32 -28 -24<br />
δ 13 C VPDB (‰)<br />
-120 -80 -40 0<br />
Figure 4: Indicative ranges of δ 13 C values in different materials and compound classes<br />
(bio-based as well as fossil-based). Ranges in grey boxes are generally accepted<br />
ranges (C3- and C4-plants) or indicative world-wide estimates, ranges in<br />
solid black lines are indicative ranges based on limited data set with limited<br />
geographical coverage or on a data set with limited geographical coverage, ranges<br />
in dotted black lines are incomplete ranges based on the generally accepted<br />
values for C3- and C4-plants and assumptions.<br />
C4-plants<br />
Sea gras<br />
-20 -16 -12 -8 -4 0<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 19
From Science & Research<br />
In addition, fossil residues of living matter such as crude<br />
oil, natural gas and coals were also taken into account. As<br />
an example, a summary of the stable isotope ratio ranges<br />
of δ 2 H and δ 13 C values for these material and compound<br />
classes are shown in figure 3 and 4, respectively. In general<br />
it was found that the range of variation of the isotopic<br />
composition of living matter and its major constituents<br />
shows a considerable overlap with the range of variation<br />
observed in materials of fossil origin such as coal and<br />
oil (e. g. figure 3 and 4). Only C4-plants, especially their<br />
carbohydrates and proteins, are less depleted with regard<br />
to their δ 13 C composition than raw materials of fossil<br />
origin (figure 4). The photosynthetic pathway of C4-plants<br />
(e. g. maize, sugar cane) differs from that of the common<br />
C3-plants (e. g. sugar beet, potato, grain).<br />
Conclusions<br />
Based on an extensive literature overview of the δ 2 H, δ 13 C,<br />
δ 15 N and δ 18 O values of bio-based as well as fossil-based<br />
and fossil energy-based materials and compounds, it is<br />
shown that stable isotope ratios of these elements are in<br />
general not suitable for determining the bio-based content<br />
of products 1 . This is due to the large range of variation<br />
observed in the isotopic composition of these materials<br />
and compounds, leading to large uncertainties in the<br />
estimate of the bio-based content. Moreover, information<br />
about the isotopic composition of many relevant materials<br />
and compounds is currently lacking. The stable isotope<br />
approach could therefore only be feasible in specific cases<br />
provided that manufacturers would manage to tightly<br />
control the isotopic composition of their raw materials.<br />
In addition more data about the isotopic composition of<br />
materials and compounds should come available.<br />
1<br />
This research was carried out within the KBBPPS<br />
project (“Knowledge Based Bio-based Products’ Pre-<br />
Standardization”, see also www.kbbpps.eu) and has<br />
received funding from the European Union’s Seventh<br />
Framework Programme for research, technological<br />
development and demonstration under grant<br />
agreement No. 312060.<br />
www.kbbpps.eu<br />
www.wageningenUR.nl/en/fbr<br />
Microplastic<br />
in the environMent<br />
Sources, Impacts & Solutions<br />
The microplastic conference will:<br />
• Identify sources of microplastics and quantify the amount<br />
ending up in nature<br />
• Reveal impacts on marine ecosystems and human beings<br />
• Propose solutions for current problems, such as prevention,<br />
recycling and substitution with biodegradable plastics & other<br />
materials<br />
23 - 24 November <strong>2015</strong><br />
Maternushaus, Cologne, Germany<br />
The conference will provide plenty of scope for discussion between<br />
producers, consumers, scientists, environmental organisations,<br />
governmental agencies and other interested stakeholders.<br />
Your Contact:<br />
Dominik Vogt<br />
Conference Management<br />
+49 (0)2233 4814 - 49<br />
dominik.vogt@nova-institut.de<br />
nova-Institut GmbH<br />
Chemiepark Knapsack<br />
Industriestr. 300<br />
50354 Huerth, Germany<br />
+++ More than 200 participants expected +++<br />
+++ Free exhibition booths for participants +++<br />
20 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10<br />
www.microplastic-conference.eu
Polylactic Acid<br />
Uhde Inventa-Fischer has expanded its product portfolio to include the innovative stateof-the-art<br />
PLAneo ® process. The feedstock for our PLA process is lactic acid, which can<br />
be produced from local agricultural products containing starch or sugar.<br />
The application range of PLA is similar to that of polymers based on fossil resources as<br />
its physical properties can be tailored to meet packaging, textile and other requirements.<br />
Think. Invest. Earn.<br />
Uhde Inventa-Fischer GmbH<br />
Holzhauser Strasse 157–159<br />
13509 Berlin<br />
Germany<br />
Tel. +49 30 43 567 5<br />
Fax +49 30 43 567 699<br />
Uhde Inventa-Fischer AG<br />
Via Innovativa 31<br />
7013 Domat/Ems<br />
Switzerland<br />
Tel. +41 81 632 63 11<br />
Fax +41 81 632 74 03<br />
marketing@uhde-inventa-fi scher.com<br />
www.uhde-inventa-fi scher.com<br />
Uhde Inventa-Fischer
Materials<br />
Key milestone for commercial<br />
PHA production<br />
TerraVerdae BioWorks, an industrial biotechnology<br />
company developing advanced bioplastics and<br />
environmentally sustainable biomaterials, has announced<br />
that it has successfully achieved key milestones<br />
for the economic, commercial production for its line of<br />
PHA-based biomaterials.<br />
These include 10,000-liter production runs of the<br />
firm’s line of biodegradable, natural microspheres for<br />
use in personal care and cosmetic products, as a direct<br />
replacement for synthetic, non-degradable plastic<br />
microbeads.<br />
TerraVerdae BioWorks has facilities located in Canada<br />
and the UK and collaborates with a range of leading<br />
commercial, technology, and research organizations<br />
in Canada, UK, and USA. The company has developed a<br />
carbon-neutral bioprocess that uses bacteria to produce a<br />
range of high-value products, including a PHA biopolymer<br />
that the bacteria naturally produce as a carbon storage<br />
reserve. TerraVerdae draws on its specialized expertise in<br />
metabolic engineering, industrial bioprocess optimization/<br />
scale up and biopolymer development – including<br />
proprietary genetic, protein expression and bioprocessing<br />
capability- to develop and manufacture high-value<br />
performance biomaterials and biocomposites from waste.<br />
Now, supported by a grant from Innovate UK, and<br />
in collaboration with researchers at facilities in the<br />
UK’s Centre for Process Innovation, the company<br />
has successfully scaled-up its biodegradable and<br />
biocompatible materials technology from laboratory pilot<br />
scale to 10,000+ liter capabilities, validating process scale<br />
up and production economics for commercial deployment.<br />
“Developing the technologies needed to produce<br />
commercial scale quantities of our biomaterial products<br />
in an economic and efficient process is a milestone for<br />
the company, and potentially the industry,” said William<br />
Bardosh, CEO and founder of TerraVerdae BioWorks.<br />
“Our first product developed using this technology,<br />
biodegradable and biocompatible microspheres to replace<br />
synthetic microbeads in personal care products, addresses<br />
a strong global need to remove plastic contamination from<br />
water supplies.”<br />
“Innovate UK is excited to fund this ambitious and<br />
complex project that achieved its final goal of running a<br />
large-scale fermentation at the High Value Manufacturing<br />
Catapult’s National Industrial Biotechnology Facility,”<br />
said Merlin Goldman, Lead Technologist – High Value<br />
Manufacturing at Innovate UK. “TerraVerdae produced<br />
significant quantities of purified PHA material for product<br />
testing with partners and other potential customers. We<br />
hope to see the company complete its ambition of building<br />
a biorefinery facility in the north-east of the UK.”<br />
22 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Materials<br />
“We are also fortunate to have collaborated on this<br />
technology with the UK’s Centre for Process Innovation,”<br />
continued Bardosh. “They are one of the world’s leading<br />
facilities for process innovation in the industrial bioprocess<br />
arena and their support has been invaluable.”<br />
“The project with TerraVerdae has been a great<br />
opportunity for us to collaborate with a pioneer in the<br />
industry,” said Pete Carney, Business Development<br />
Manager at The Centre for Process Innovation. “CPI has<br />
used its bioprocessing scale up expertise to take the<br />
process from lab scale to commercialization.’’<br />
A key advantage of the technology developed by<br />
TerraVerdae is that it uses non-food based feedstocks,<br />
such as green methanol, derived from municipal and<br />
agricultural waste, and stranded biogenic methane,<br />
produced by municipal landfills, agricultural waste and by<br />
the oil and gas industry as feedstocks for its bioprocess. It<br />
therefore neither impacts the food supply nor raises land<br />
use issues, while offering significant life cycle and carbon<br />
footprint improvements over traditional processes for<br />
petroleum-derived materials. According to the company,<br />
its process could reduce greenhouse gas emissions<br />
by over 800,000 tonnes and mitigate over 450 tonnes of<br />
carbon monoxide, 65 tonnes of non-methane volatile<br />
organic compounds, and 135,000 tonnes of methane per<br />
year.<br />
TerraVerdae’s newly developed natural microspheres<br />
are a PHA‐based biomaterial produced using a non‐GMO,<br />
non-toxic, plant-associated process. TerraVerdae’s<br />
microspheres are intrinsically biocompatible and meet<br />
industry standards for biodegradation in a marine<br />
environment. TerraVerdae can produce microspheres<br />
in a range of sizes, in both smooth and coarse finishes,<br />
that feature high optical clarity and the mechanical<br />
characteristics to meet all requirements for cosmetic<br />
formulations. In addition to microspheres, other targeted<br />
application areas for TerraVerdae’s PHA include the<br />
biomedical industry, films for specialty coating and active<br />
packaging, automotive parts and electronic devices, to<br />
name but a few. KL<br />
www.terraverdae.com<br />
www.innovateuk.org<br />
www.uk-cpi.com<br />
Info<br />
Videoclip: http://bit.ly/1JUe5W7<br />
organized by<br />
supported by<br />
20. - 22.10.2016<br />
Messe Düsseldorf, Germany<br />
Bioplastics in<br />
Packaging<br />
BIOPLASTICS<br />
BUSINESS<br />
BREAKFAST<br />
B<br />
3<br />
PLA, an Innovative<br />
Bioplastic<br />
Bioplastics in<br />
Durable Applications<br />
Subject to changes<br />
Call for Papers now open<br />
www.bioplastics-breakfast.com<br />
Contact: Dr. Michael Thielen (info@bioplastics-magazine.com)<br />
At the World‘s biggest trade show on plastics and rubber:<br />
K‘2016 in Düsseldorf bioplastics will certainly play an<br />
important role again.<br />
On three days during the show from Oct 20 - 22, 2016 (!)<br />
bioplastics MAGAZINE will host a Bioplastics Business<br />
Breakfast: From 8 am to 12 noon the delegates get the<br />
chance to listen and discuss highclass presentations and<br />
benefit from a unique networking opportunity.<br />
The trade fair opens at 10 am.<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 23
Material news<br />
Flexible foams with algae<br />
Algix LLC (Meridian, Mississippi, USA), the world’s leading<br />
producer of algae bio-products, and Effekt LLC (San Diego,<br />
California, USA), an environmentally minded product and material<br />
development company, recently announced the creation of the<br />
world’s first flexible foams using algae derived products as a filler.<br />
“Flexible foams have been overwhelmingly made out of nonrenewable<br />
petrochemicals for decades,” says Rob Falken, Effekt’s<br />
and Bloom Holding’s Managing Director. “Over the past year we’ve<br />
worked really hard to create a suitable algae biomass alternative<br />
that doesn’t compromise performance and that delivers tried–and–<br />
true characteristics for all sorts of demanding applications” he<br />
continued.<br />
The foam is produced in a patented process that utilizes Algix’s<br />
dried algae biomass (GMO-free) which is solely collected from<br />
waste streams across the US and Asia. Algal blooms have become<br />
prevalent worldwide due to a rise in global temperatures and a<br />
subsequent increase in water temperatures. They’ve also been<br />
impacted by increased human population growth and from activities<br />
like overfishing, which have increased nutrient loading in waterways.<br />
The algae biomass is first collected in custom built mobile<br />
harvesting platforms. A harvester is deployed to ponds or lakes<br />
where it converts the green water into an algae dense slurry.<br />
From there the slurry is dewatered and tertiary thermal drying is<br />
employed. Once sufficiently dried, the algae biomass is ready for<br />
compounding (in amounts of 15 – 60 %) with a base resin (such as<br />
PVA, PE, TPE etc.) into pellets before it is eventually expanded into a<br />
flexible foam with additional foaming compounds.<br />
As a feedstock, algae biomass is a non-food resource, requiring<br />
no pesticides to grow and is found in abundance globally. This<br />
ensures a consistent and stable raw material supply for years to<br />
come. “We are literally turning a negative into a positive,” stated<br />
Falken.<br />
Utilizing an examined approach, Bloom Holdings LLC (a JV of<br />
both companies) has already secured an independent Life Cycle<br />
Assessment (LCA) for the flexible foams, as well as numerous<br />
certificates of environmental validation.<br />
The brand name for this new flexible foam is aptly called BLOOM.<br />
Manufacturing will commence in early 2016 in both the US and Asia.<br />
Several ideal applications for Bloom foam are footwear, yoga mats,<br />
sporting goods, and toys just to name a few. MT<br />
www.bloomfoam.com · www.algix.com · www.effektchange.com<br />
Coffee Based<br />
3D Printer<br />
Filament<br />
Filament manufacturer 3Dom USA has<br />
released a new bio-material made from coffee.<br />
Called Wound Up, the filament is a continuing<br />
partnership with Fargo, North Dakota based<br />
bio-composite company, c2renew.<br />
The material is made using waste byproducts<br />
from coffee. Wound Up uses those coffee leftovers<br />
to create a special 3D printing material<br />
with visibly unique print finishes. The filament<br />
produces products with a rich brown color and<br />
a noticeable natural grain. Now a cup printed<br />
with Wound Up is a true “coffee cup.”<br />
This is the first in a line of intriguing<br />
materials from 3Dom USA called the c2renew<br />
Composites. More distinctive bio-based<br />
products will be released in the near future.<br />
Wound Up filament can be printed on any<br />
machine capable of printing with PLA and<br />
comes perfectly spooled on the 100 % biobased<br />
Eco-Spool. Beautifully packed and<br />
vacuum-sealed to keep moisture out. Each<br />
spool of Wound Up has the diameter and<br />
ovality metrics posted right on the box, so you<br />
know that tolerances are tight. MT<br />
www.3domusa.com<br />
Info<br />
Videoclip: http://bit.ly/1OrjKr3<br />
24 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Material news<br />
New biobased polyol for 2K polyurethanes<br />
BASF has announced that it has added a new product to<br />
its range of bio-based polyols, sold under the Sovermol<br />
trademark. These products are used for manufacturing<br />
extremely low-emission 2K polyurethane coatings for interior<br />
and exterior applications.<br />
The newest member of the Sovermol portfolio – Sovermol<br />
830 – is targeted at indoor floorings, e. g. in industrial<br />
warehouses or sports halls, providing excellent hardening and<br />
mechanical characteristics even under difficult conditions. As<br />
the resin is produced from renewable raw material (castor oil<br />
with a renewable content of more than 90 %) and contains no<br />
volatile organic compounds (VOC), it greatly contributes to the<br />
production of more sustainable coatings with particularly high<br />
levels of stability and durability.<br />
Due to a specific chemical modification, the complex<br />
polyether-ester polyol has excellent water-repellent<br />
properties. It exhibits excellent curing properties, even in<br />
challenging curing environments with high humidity and<br />
temperature. Due to its high filling levels and low processing<br />
viscosity, Sovermol 830 helps to lower the overall cost of<br />
a formulation. In addition, the shore D hardness of this<br />
thermoplastic material exceeds 60. Despite the extended<br />
processing time of Sovermol 830, the material can be walked<br />
on after one day only, which ensures shorter downtimes and,<br />
consequently, lower costs.<br />
The polyol can be used in coatings for industrial floorings,<br />
coatings exposed to potable water and semi-structural<br />
adhesives. Apart from its excellent abrasion and impact<br />
resistance, the product shows outstanding flexibility even at<br />
low temperatures, which prevents cracks from spreading in<br />
the substrate. It is therefore the ideal solution for durable<br />
coatings.<br />
BASF offers coatings producers appropriate highperformance<br />
additives that can be combined with Sovermol<br />
830. In addition, the company’s portfolio comprises suitable<br />
cross-linkers and co-binders that enable customers to<br />
achieve the required mechanical properties.KL<br />
www.basf.com<br />
PLA production using alternative energies<br />
and no metal catalyst<br />
Reflecting the ongoing growing demand for more<br />
sustainable solutions, production capacities for bioplastics<br />
are also expanding in order to keep pace with market<br />
developments. Currently, however, metal-containing catalysts<br />
are needed to improve the polymerisation rate of lactones,<br />
posing a potential hazard to health and the environment.<br />
The Plastics Technology Center, AIMPLAS (Valencia,<br />
Spain), along with eleven other enterprises and technological<br />
European centres, has launched the InnoREX project, which<br />
is being financed by the 7 th Framework Program funds and<br />
coordinated by the German Fraunhofer Institute for Chemical<br />
Technology - ICT.<br />
This ambitious project seeks to develop a new technology<br />
to improve the homogeneity of PLA and to find an alternative<br />
to the use of the metallic catalysts that have been necessary<br />
until now. Moreover, the new process being studied within<br />
the scope of the project is expected to yield energy savings;<br />
an additional goal is the development of a single monolayer<br />
packaging able to be processed using both extrusion and<br />
injection moulding technology.<br />
To ensure short market entry times, commercially wellestablished<br />
co-rotating twin screw extruders will be used as<br />
reaction vessels. The reason commercial polymerisations are<br />
not yet carried out in twin screw extruders is the short residence<br />
time and the static energy input of the extruder, which allows<br />
no dynamic control of the reaction. These obstacles will be<br />
overcome in InnoREX: the project will use the rapid response<br />
time of microwaves, ultrasound and laser light to achieve a<br />
precisely-controlled and efficient continuous polymerisation of<br />
high molecular weight PLA in a twin screw extruder. Significant<br />
energy savings will be achieved by combining polymerisation,<br />
compounding and shaping in one production step.<br />
The project also includes a detailed analysis of the packaging<br />
life cycle. The prototype obtained as a result will be a single thinwalled<br />
monolayer packaging (wall thicknesses of a millimetre<br />
or less) intended for the food sector, processed through injection<br />
or extrusion to obtain a thermoforming and film packaging to be<br />
used when lower wall thicknesses are required.<br />
The role of AIMPLAS within the project is mainly related<br />
to the study of processability (injection and extrusion) of<br />
developed PLA grades. Mechanical, physical and thermal<br />
characterisation of prepared packages by injection moulding,<br />
and extrusion cast-sheet and thermoforming. It will also<br />
include an extensive development of additivation strategies.<br />
The project, which started in December 2012, will run until<br />
May 2016. In addition, Aimplas will organize on October 20 th<br />
a workshop at their premises, addressed to suppliers of raw<br />
materials, end users, researcher centres and universities<br />
and it will be focused on the project main objectives and its<br />
developments.<br />
www.aimplas.net · www.innorex.eu<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 25
Materials<br />
PHA<br />
3D printing<br />
filaments<br />
Compost heap<br />
3D Printing<br />
Hydrogen<br />
Flexible<br />
CO 2 emissions<br />
Cycle of<br />
PHAbulous Philaments<br />
PHAbulous<br />
Philaments<br />
Greenhouse gas<br />
Rigid<br />
Microbe<br />
O<br />
O<br />
Poly(3HB)<br />
n+1<br />
Polyhydr<br />
yhydroxy-<br />
alkanoates (PHA)<br />
With the explosive growth of the global 3D printing<br />
industry, a new market for plastic materials has<br />
opened up. In fact, it is estimated that by 2020,<br />
there will be over 115,000 tonnes of plastics used by 3D<br />
printers worldwide. However, a considerable proportion<br />
will never make it into a product, but will be consigned<br />
to the waste heap known as failed prints. The question is,<br />
where will all the plastic come from? And more importantly,<br />
where will it end up?<br />
An Austrian start‐up called Saphium Biotechnology<br />
(Kapfenstein, Austria) thinks that it has come up with<br />
the answer. The company, formed by a group of friends<br />
who met the University of Graz is developing a new type<br />
of 3D printer filament, called “PHAbulous Philaments”.<br />
According to the Saphium Biotechnology team, PHAbulous<br />
Philaments are all‐natural and compostable 3D printing<br />
filaments, which, unlike many others on the market,<br />
contain no toxic additives and are manufactured with<br />
natural colors only. Compostability certification (according<br />
to EN 13432) will be applied for soon.<br />
As the name suggests, the new filament is made of a<br />
bioplastic belonging to the polyhydroxyalkanoate (PHA)<br />
family. PHAs are biopolyesters that are produced and<br />
stockpiled by microbes as an energy storage material. This<br />
material can be harvested from the bacteria producing it<br />
and processed into pellets – and now, apparently, also<br />
into filament. By adjusting the conditions under which the<br />
bacteria are cultivated, it is possible to optimize the PHA<br />
produced by the bacteria for the production of 3D printing<br />
filament. PHAbulous Philaments stands as one of the first<br />
generations of pure PHA filaments on the market.<br />
Since PHAs are biological in origin, they can also<br />
be completely broken down by microorganisms in the<br />
environment. According to the company, their filament<br />
will degrade within 60 days when buried in soil, without<br />
leaving a trace. “Consumers will no longer have to throw<br />
their flawed prints into the bin any more, but we expect<br />
that they will be able to dispose of them in their compost<br />
pile,” as Christof Winkler‐Hermaden, CSO of Saphium<br />
explained to bioplastics MAGAZINE. “The microorganisms in<br />
the compost will digest the plastic and the resulting humic<br />
substances will fertilize the soil.<br />
Yet while the biodegradability of PHA is a major plus<br />
point, especially in the light of the fight against plastic<br />
waste, just as important is the fact that their production<br />
is biological and based on renewable resources. The<br />
bacteria, which are grown in large steel fermentation<br />
tanks, are fed on hydrogen that is produced by electrolysis<br />
using the energy of solar panels and carbon dioxide. “The<br />
carbon dioxide is a waste product of industry,” Christof<br />
26 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Materials<br />
explained. “Big industries have to pay to emit their carbon<br />
dioxide emissions into the air, but we can take them<br />
cheaply and convert them into bioplastics.”<br />
Saphium developed a simple and cost effective way to<br />
extract and purify PHA. “We have established a microbe<br />
strain that secretes those PHAs into the surrounding<br />
culture media, where we can collect it easily,” said Christof<br />
Winkler-Hermaden. “Once the PHA leaves the microbes, it<br />
is perfectly fit for use.” And because the material degrades<br />
back into carbon dioxide, the production process is carbon<br />
neutral.<br />
The PHA used to make the new filaments has other<br />
advantages as well, says Saphium Biotechnology.<br />
Water and UV resistant, its mechanical properties are<br />
comparable to those of polypropylene. The material offers<br />
a lower melting temperature (145 – 150 °C) and, due to a<br />
glass transition temperature under 0 °C, flexibility.<br />
After launching the first prototypical PHAbulous<br />
Philament samples on a test market, the Saphium aims to<br />
develop filaments with different properties ranging from<br />
flexible to rigid, in order be able to provide materials for<br />
every 3D printing application.<br />
As CEO Reinmar Eggers recently explained it in an<br />
interview with Simon Cocking of Irish Tech News: “Right<br />
now the earth’s oceans and ecosystems are being destroyed<br />
every single day with all the plastic waste we produce. We<br />
can’t turn back time and we can’t abolish plastics since<br />
they are an important part of everyday life, but Saphium can<br />
make them non-toxic and compostable.” KL/MT<br />
www.saphium.eu<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 27
Materials<br />
New LCA<br />
NatureWorks and Thinkstep adhere to ISO<br />
standards for revision of Ingeo eco profile<br />
In the first update of the Ingeo eco profile since 2010, Nature‐<br />
Works partnered with Thinkstep (PE INTERNATIONAL) and<br />
followed ISO 14040 and 14044 standards to ensure accurate<br />
calculations. Subsequently, NatureWorks submitted a paper<br />
on the revised eco profile for peer review. The paper, “Life Cycle<br />
Inventory and Impact Assessment Data for 2014 Ingeo<br />
Polylactide Production,” was recently published in Industrial<br />
Biotechnology magazine (and can be downloaded from<br />
bit.ly/1FcKPv4).<br />
“The peer reviewed paper provides a detailed description<br />
of the different steps in the Ingeo production chain and<br />
how the final data were calculated,” said Erwin T. H. Vink,<br />
Environmental Affairs Manager, NatureWorks. The article<br />
documents the energy and greenhouse gas (GHG) inputs<br />
and outputs of the Ingeo PLA production system, the<br />
revised eco‐profile, and the calculation and evaluation of a<br />
comprehensive set of environmental indicators. The paper<br />
also addresses other topics such as land use, land use<br />
change, and water use.<br />
While the Ingeo manufacturing process remains the<br />
same since the last calculation of the profile, the life cycle<br />
assessment (LCA) software modeling tools have changed<br />
and now provide extensively broadened LCA databases and<br />
datasets. With this new data, a more up‐to‐date and accurate<br />
picture of GHG emissions, energy consumption, and other<br />
commonly used indicators in an LCA can be drawn.<br />
NatureWorks based the update on Thinkstep´s GaBi6.3<br />
modeling software. Thinkstep subsequently reviewed the<br />
methodology used and determined that the LCA process<br />
was scientifically and technically valid and consistent with<br />
ISO 14040 and 14044 standards for conducting LCAs.<br />
Cradle‐to‐gate greenhouse gas emissions<br />
The charts compare the GHG emissions (including biogenic<br />
carbon uptake in the case of Ingeo) for Ingeo manufacture<br />
with the emissions resulting from the manufacture of a<br />
number of different polymers produced in the USA and<br />
Europe using the latest available industry assessments<br />
for each as well as non‐renewable energy consumption for<br />
those polymers. The numbers represent the totals for the<br />
first part of the life cycle of the polymers, starting with fossil<br />
or renewable feedstock production up to and including the<br />
final polymerization step.<br />
Primary energy of non‐renewable resources<br />
To help brand owners and researchers directly use this<br />
life cycle assessment data, NatureWorks has developed<br />
and made available on their website an in‐depth analysis of<br />
environmental benefits calculation, which provides extensive<br />
background and links to additional sources of information.<br />
NatureWorks has also developed an online calculator for<br />
comparing the net GHG emissions and the nonrenewable<br />
energy use of products made with different plastic types. The<br />
online calculator provides an intuitive interface from which<br />
manufacturers and brands can input product data details<br />
and receive instantaneous feedback on the environmental<br />
impact of the materials they are using 1 . MT<br />
www.natureworksllc.com<br />
1<br />
The tool provides a good qualitative insight into how two polymers<br />
compare. For a definite, quantitative comparison, the LCA tool<br />
should be applied to compare finished products made from those<br />
polymers.<br />
Figure 1: Production greenhouse gas emissions including biogenic<br />
carbon uptake<br />
Figure 2: Primary energy of non‐renewable resources<br />
Ingeo PLA<br />
0.62<br />
US producers<br />
EU producers<br />
Ingeo PLA<br />
PVC<br />
40.20<br />
58.97<br />
55.50<br />
US producers<br />
EU producers<br />
PP<br />
1.86<br />
1.63<br />
PP<br />
LDPE<br />
75.90<br />
77.10<br />
83.50<br />
81.50<br />
PET<br />
2.15<br />
2.73<br />
HDPE<br />
PET<br />
70.15<br />
69.00<br />
78.20<br />
GPPS<br />
2.25<br />
3.24<br />
GPPS<br />
HIPS<br />
82.26<br />
95.<strong>05</strong><br />
96.<strong>05</strong><br />
86.43<br />
ABS<br />
3.81<br />
3.80<br />
ABS<br />
104.69<br />
PC<br />
103.90<br />
0 1 2<br />
kg CO 2<br />
eq./kg polymer<br />
3<br />
4<br />
0 20 40 60 80 100 120<br />
MJ/kg polymer<br />
28 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Materials<br />
Tomorrow is NOW!<br />
First 30 60 120 180<br />
30<br />
day days<br />
60<br />
days<br />
120 180<br />
days days<br />
Bioplastic for Paper Coating<br />
Naturally Compost . Recycle<br />
Excellent Heat<br />
sealability<br />
Heat resistance up to<br />
100 C<br />
Runs well with<br />
LDPE machine<br />
*This test was conducted under natural condition in Bangkok, Thailand.<br />
Paper packaging coated with BioPBS can be disposed of along with organic waste. It is compostable<br />
without requiring a composting facility, and it has no adverse effects on the environment.<br />
BioPBS is revolutionary in its two-fold bio properties. Being essentially bio-based, BioPBS excels in<br />
biodegradability and compostability, providing green non-process changing solution to achieve better<br />
results in your manufacturing needs. Environmentally friendly, printable without pre-treatment and heat<br />
resistant while retaining the same material quality and machine processing speed as conventional<br />
materials. BioPBS improves the quality of your product while causing no harm to the environment. BioPBS<br />
is the long awaited ideal material for product containers and packaging.<br />
BioPBS coated paper is recyclable and repulpable at 96% yield certified by Western Michigan University.<br />
For more information<br />
info@pttmcc.com<br />
www.pttmcc.com<br />
PTT MCC Biochem Co., Ltd. A Joint Venture Company of PTT and Mitsubishi Chemical Corporation<br />
555/2 Energy Complex Tower, Building B, 14th Floor, Vibhavadi Rangsit Road, Chatuchak, Bangkok 10900, Thailand<br />
T: +66 (0) 2 140 3555 I F: +66(0) 2 140 3556 I www.pttmcc.com<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 29
Application News<br />
Biodegradable<br />
fishing lures<br />
MHG (Bainbridge, Georgia, USA)<br />
recently announced the presentation<br />
of the first ever certified biodegradable<br />
freshwater fishing lure at a tradeshow<br />
in Orlando. The fishing lure is being<br />
produced by the company Bill Lewis<br />
Lures, the maker of Rat-L-Trap.<br />
“Fishing is a seventy three billion<br />
dollar industry and the freshwater<br />
division makes up 80 % of it,” remarked<br />
Paul Pereira, CEO of MHG. “Partnering<br />
with Rat-L-Trap to make these popular<br />
lures in a biodegradable form is a<br />
big step in reducing plastic pollution<br />
produced by the fishing industry.”<br />
In addition to performance, there has<br />
been positive feedback regarding the<br />
pilot production of the PHA Rat-L-Traps,<br />
including its ability to weld together<br />
better than the traditional plastic that’s<br />
been used. There have been no known<br />
production complications to date.<br />
“The PHA has a lot of potential and<br />
I am very excited about what we’ve seen<br />
so far,” stated Wes Higgins, President of<br />
Bill Lewis Lures, “I’m honored to have<br />
our name associated with research that<br />
could lead to conservation of our fishing<br />
resources.” MT<br />
www.mhgbio.com<br />
Undulae bioplastic lamps<br />
Designed by Architect Taeg Nishimoto from San Antonio, Texas, USA,<br />
Undulae is a series of table and pendant lamps made of cornstarch-based<br />
bioplastic tubes. Using the characteristics of shrinking and undulating when<br />
the bioplastic is in the drying process, the formal manipulation is left for<br />
each tube to form itself.<br />
There are two types of the application of this bioplastic tubes as a lighting<br />
fixture. One is a table lamp that uses the singular tube standing upright<br />
above a disk that contains the light bulb. The other is a pendant lamp that<br />
hangs multiple tubes from a disk above that contains the light bulb at the<br />
center.<br />
Bioplastic is made from the mixture of cornstarch, water, vinegar and<br />
glycerin with particular proportion and mixing process. The color at the edge<br />
of tubes is applied through adding a food colorant to the bioplastic mix.<br />
The bioplastic mixture is spread on a sheet of parchment paper with<br />
another sheet on top to make a sandwiched unit. This unit is held with two<br />
pipes along the longitudinal edges another inside which keep the drying unit<br />
in place by gravity.<br />
When the bioplastic is left to dry, the bioplastic’s nature of shrinking creates<br />
a condition on parchment paper with a crease pattern in one direction,<br />
which in turn becomes the texture of the surface of bioplastic tubes. The<br />
longitudinal sides that are exposed to the air also create unique undulating<br />
pattern along the edges while drying. MT<br />
www.cargocollective.com/taegnishimoto/Undulae<br />
30 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Application News<br />
Packs for children’s health<br />
products<br />
A conscientious South African company KiddieKix, who produce all‐natural<br />
children’s health products, found NatureFlex the best solution to wrap its<br />
cereals and dried fruit snacks.<br />
From their facilities in Stellenbosch, Western Cape, Alison McDowell,<br />
KiddieKix founder and her team continue to research the latest trends in<br />
children’s health and nutrition, to ensure their range delivers products<br />
that have been specifically developed with the needs of growing children in<br />
mind. Sourcing high quality ingredients that are also free from additives and<br />
preservatives is a top priority.<br />
McDowell states, “At KiddieKix our aim is take care of our children’s<br />
future, which means creating an entirely eco‐sustainable product, including<br />
the packaging. We sampled many compostable materials for our inner<br />
packaging and nothing compared to NatureFlex. In terms of feel, quality,<br />
strength, durability and barrier protection NatureFlex came out streets<br />
ahead of any other product.”<br />
The use of NatureFlex flexible packaging film ensures that KiddieKix’s<br />
product philosophy is strengthened because it matches the company’s core<br />
messages. These films are certified compostable and made from renewable<br />
resources. They also offer a host of advantages for packing and converting<br />
such as high seal strength and integrity, excellent gas, aroma, UV light and<br />
mineral oil barrier, grease and chemical resistance, dead fold and anti‐static<br />
properties, enhanced printing and conversion.<br />
Peter van Belle, Innovia Films’ Sales Account Manager explained, “We are<br />
delighted that we were able to assist KiddieKix in meeting their packaging<br />
aspirations while enhancing shelf life and reducing waste.”MT<br />
www.innoviafilms.com<br />
www.kiddiekix.co.za<br />
Innovia Films’<br />
renewable and<br />
compostable<br />
NatureFlex<br />
packaging film has<br />
been chosen to wrap<br />
Kiddiekix all‐natural<br />
children’s health<br />
products.<br />
Nonwoven PLA<br />
floor polishing<br />
pads<br />
Treleoni, Manning, South Carolina,<br />
USA, designs and manufactures<br />
cleaning and polishing pads for<br />
industrial floor cleaning machines<br />
and hand wipes for industrial cleaning<br />
services. The newest addition to the<br />
company’s product inventory is the<br />
Provito (For Life) line of polishing pads<br />
made entirely with Ingeo nonwoven<br />
PLA fibers. These burnishing pads are<br />
used to enhance the gloss of softer floor<br />
finishes.<br />
Provito earned the United States<br />
Department of Agriculture’s (USDA)<br />
Biobased Product Certification label.<br />
The certification verifies that the amount<br />
of renewable biobased ingredients in<br />
the Ingeo‐based pads meets or exceeds<br />
levels set by the USDA. Biobased<br />
products are finished or intermediate<br />
materials composed in whole or in<br />
significant part of agricultural, forest,<br />
or marine ingredients. This certification<br />
means that Provito burnishing floor<br />
pads will be given preference in many<br />
U.S. government purchasing decisions.<br />
Provito pads have been nominated for<br />
the <strong>2015</strong> International Sanitary Supply<br />
Association (ISSA) Innovation Award. MT<br />
www.treleoni.com<br />
www.natureworksllc.com<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 31
Report<br />
By:<br />
Sander Strijbos<br />
Helian Polymers<br />
Venlo, The Netherlands<br />
3D printing – the<br />
sophisticated way<br />
Additive technologies appear to be here to stay. In recent years, 3D<br />
printing has become a daily staple of news publications around<br />
the world. Creating objects by building up successive layers of<br />
molten plastics, a fraction of a millimeter at a time, has captured the<br />
imagination of hobbyists, designers, architects and prototypers everywhere.<br />
In discussions about 3D printing, a recurring topic is that of the dearth<br />
of materials that are available for use. Currently, the two commodities<br />
that tend to be most frequently used in 3D printing filament are ABS<br />
and PLA. It was this latter material, a well-known biopolyester, that<br />
opened the door for a company called Helian Polymers to enter the<br />
world of 3D printing.<br />
Founded in 2011 by Ruud Rouleaux as a sister company of the trading<br />
company Peter Holland BV, Helian Polymers is located in Venlo, The<br />
Netherlands. The focus of the new company was on innovative projects<br />
related to (bio)plastics and additives, one of the first of which became<br />
3D printing. After becoming intrigued by a self-built Ultimaker 3D<br />
printer around Christmas 2011, Rouleaux bought a small extrusion<br />
machine in 2012. An expert in bioplastics, he wondered why PLA was<br />
used so often, in the light of its comparably poor functional properties.<br />
And not content with the general consensus that “it prints well”,<br />
Rouleaux, who was not one to shy away from a challenge, set out to<br />
find a better solution.<br />
By early 2013, and after much trial and error, Rouleaux had come up<br />
with an ideal blend of two bioplastics: PLA and PHA. A stroke of luck was<br />
that, as the owner of a trading company specializing in masterbatches<br />
and additives, he also had ready access to a wide pallete of colors for<br />
his new filament material, which he therefore opted from the very<br />
beginning to market in almost 30 colors – an almost unheard of range.<br />
In February 2013, the colorFabb brand of 3D printing filament was<br />
born. After the initial launch at the RapidPro trade show in Veldhoven<br />
Bicycle-Components 3D-printed with carbon fibre reinforced XT-CF20 filament<br />
(non-bio co-polyester)<br />
32 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Report<br />
(the Netherlands), the webshop went live in March. The first<br />
resellers, thirsty for something new, signed up in April and<br />
by May, the single extrusion line was already at full capacity<br />
– and has been ever since.<br />
In hindsight, 2013 was a pilot year for the new brand,<br />
during which the webshop grew, lessons were learned and<br />
the number of employees doubled to six. That first year,<br />
too, colorFabb attended the 3D Print Show in November in<br />
London where a new grade of wood filament based on the<br />
company’s proprietary PLA/PHA compound was showcased.<br />
Branded as woodFill, the filament is made with actual wood<br />
fibers, giving printed objects the texture and smell of wood<br />
and an old-school DIY look. It was an immediate success,<br />
and colorFabb understood that the future of 3D printing<br />
filaments was in special filaments. “The best way to predict<br />
the future is to invent it”, as Ruud Rouleaux put it.<br />
As colorFabb went from strength to strength, meanwhile<br />
expanding and relocating to the Blue Innovation Center in<br />
Venlo, it also signed a joint development agreement with<br />
Eastman Chemical company, under which the company<br />
would develop filaments based on the co-polyesters made<br />
by the US chemical giant. This resulted, in September 2014,<br />
in the launch of colorFabb XT, made with Eastman Amphora<br />
3D Polymer, a more functional material for desktop 3D<br />
printing.<br />
In the eyes of the 3D printing community, however, color‐<br />
Fabb’s most spectacular product had been released a few<br />
months earlier, in May 2014. Called bronzeFill, it is a PLA/<br />
PHA based composite 3D printing filament with 80 % (by<br />
weight) bronze particles and was launched to great acclaim<br />
at the Fabcon trade fair in Erfurt, Germany.<br />
What sets bronzeFill apart is the fact that objects can be<br />
post-processed – polished, tumbled etc. – to bring out the<br />
true bronze qualities of the material. Appearance, weight<br />
and feel are all that of a real bronze object – at a fraction<br />
of the cost.<br />
As compounding PLA/PHA with specially-sourced bronze<br />
particles requires very specific skills and processes,<br />
colorFabb sought out and partnered with Witcom BV,<br />
a Dutch specialist in engineering plastics compounds<br />
whose expertise has long proven invaluable for colorFabb’s<br />
specialty filaments. The collaboration has yielded an<br />
innovative suite of products for FDM printing, including<br />
bronzeFill.<br />
Since then, colorFabb has further expanded its offerings<br />
to include bambooFill, which is pre-compounded by Willich,<br />
Germany-based bioplastics producer FKuR, and copperFill,<br />
a new metal filament composed of 20 % PLA/PHA material<br />
and 80 % micronized copper particles, that, like bronzeFill,<br />
can be sanded and polished after printing. These were soon<br />
followed by the release of yet another metal-filled PLA/<br />
PHA-based material, called brassFill, the most complex<br />
filament to date in terms of processing and printing.<br />
While these specialty filaments were mainly<br />
decorative in nature, meanwhile, colorFabb<br />
has also delivered on the side of functionality.<br />
Earlier this year, the company released<br />
its XT-CF20 filament, a new product<br />
compounded by Witcom on the basis of<br />
Eastman’s Amphora 3D Polymer with 20 %<br />
carbon fiber, to add stiffness, functionality<br />
and dimensional stability to prints and for construction<br />
parts. As proof of concept, an intern at colorFabb has even<br />
printed bicycle parts with this material.<br />
With in-house bioplastics expertise and all capabilities<br />
under one roof to develop and test materials of every kind<br />
on different brands of 3D printers, colorFabb is fast fulfilling<br />
its mission to bring innovative and unique materials to the<br />
market – and the possibilities for the future are sheer<br />
endless. Moreover, the close cooperation with material<br />
partners FKuR and Eastman, combined with the flexible<br />
and highly dedicated colorFabb team enable colorFabb, to<br />
bring a new product to market sometimes in a matter of<br />
mere weeks.<br />
In fact, at any given time, several materials are in various<br />
stages of testing at colorFabb’s print lab, as colorFabb<br />
continues to innovate with more and more materials.<br />
At Helian Polymers new developments are in the works<br />
regarding bioplastics. More on that in the next issue of this<br />
magazine.<br />
www.colorfabb.com<br />
www.fkur.com<br />
www.witcombv.nl<br />
www.eastman.com/3d<br />
brassFill –<br />
post-processed<br />
and polished<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 33
Report<br />
A “Made in Europe” biorefinery<br />
Matrìca, a 50:50 joint venture between Novamont<br />
and Versalis (Eni), is the result of the reconversion<br />
of a petrochemical site in Porto Torres (Sardinia)<br />
into an integrated biorefinery that today, using innovative<br />
and low-impact processes, produces a range of chemical<br />
products (biochemicals, building blocks for bioplastics,<br />
bases for lubricants, bioadditives for rubbers and plasticizers<br />
for polymers) from agricultural raw materials and<br />
vegetable scraps.<br />
The new site is one of the most innovative integrated<br />
biorefineries of its kind. Using vegetable European<br />
renewable resources as feedstock, the site is currently<br />
iproducing Azelaic Acid, a C9 dicarboxylic acid, and<br />
Pelargonic Acid, a C9 monocarboxylic acid, at industrial<br />
scale. As well, other minor streams, like a C5-C9 blend.<br />
The production of this new site aims at the world market<br />
of biochemicals. This sector is forecast to exhibit growth of<br />
17 % a year, with production estimated at up to 8.1 million<br />
tons in <strong>2015</strong> (Source: Lux Research Study, September<br />
2010). The project, which started in 2012, will ultimately<br />
represent a total investment of approximately 180 million<br />
EUR, including the construction of various plants, of which<br />
the first three just recently have come on on-stream. The<br />
production site covers a total area of about 27 hectares.<br />
Matrìca produces various products, including monomers<br />
for bioplastics, additives for lubricants, plasticizers for<br />
PVC and ingredients for cosmetics, based on Novamont’s<br />
research and technology, all obtained from renewable<br />
sources. Plasticizers have been and still are a key raw<br />
material for different polymers.<br />
Bio-Based Industries Joint Undertaking (BBI), the<br />
public/private partnership between the European Union<br />
and a consortium of bio-based industries (BIC, Bio-based<br />
Industries Consortium), recently allocated a 17 million<br />
EUR grant to the project FIRST2RUN, coordinated by<br />
Novamont, with Matrìca as the key partner.<br />
The FIRST2RUN project is aimed at demonstrating the<br />
technical, economic and environmental sustainability of<br />
today’s highly innovative, integrated biorefineries. The<br />
project involves the extraction of vegetable oils from low<br />
input oilseed cultures, such as thistle, and their conversion<br />
into bio-monomers (primarily pelargonic and azelaic<br />
acids) and esters for the formulation of bioproducts such<br />
as biolubricants, cosmetics, plasticisers and bio-plastics.<br />
By-products resulting from these manufacturing processes<br />
will be further enhanced to obtain animal feed, other<br />
value-added chemicals and energy in order to increase<br />
the sustainability of the value chain. Standardisation,<br />
certification and dissemination will be integral aspects<br />
of the project, as well as a study into the social impact of<br />
products deriving from renewable resources.<br />
Matrìca is merely the first example of industrial<br />
development to have successfully been brought to such<br />
a positive result. More projects are meant to follow,<br />
based on various innovative technologies, such as the<br />
production of 1.4 BDO derived directly from sugar, through<br />
a fermentation process. The project shows that the added<br />
value behind the use of renewable raw materials in terms<br />
of investments, job creation and industrial reconversion is<br />
not based on the unique use of agricultural nonfood crops<br />
for energy purposes, but is especially generated in the<br />
area of intermediates, chemicals and specialties. This is<br />
no news, though it has already been experienced with the<br />
traditional petrochemical industry.<br />
www.matrica.it<br />
By:<br />
Stefano Facco<br />
New Business Development Director<br />
Novamont SpA<br />
Novara, Italy<br />
34 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Barrier<br />
Barrier… but also bio-based<br />
and thermoformable!<br />
Like its precursor Wheylayer ® , the barrier biomaterial<br />
featured in a past issue of this publication [1], ThermoWhey<br />
is a barrier coating based on whey protein.<br />
As a by-product of cheese manufacturing, whey is available<br />
in abundance, which means there is no direct competition<br />
with food resources. Wheylayer [2] offers an excellent<br />
barrier against oxygen. Although it has the potential to<br />
replace current synthetic barrier layers, such as ethylene<br />
vinyl alcohol copolymers – EVOH – used in food packaging,<br />
it is mainly aimed at plastic laminates (e. g. pouches,<br />
tubes, lids, etc.). While it is able to be thermoformed, as<br />
demonstrated by the production of blisters, this is limited<br />
to a small stretch ratio unless performed right after the<br />
coating application. Indeed, upon storage, the flexibility<br />
and thermoformability of the coating decreases due to the<br />
formation of different new intermolecular interactions in<br />
the protein network [3].<br />
Thermoforming is one of the dominant and growing<br />
technologies in the packaging market. However, the<br />
limited thermoformability of Wheylayer may well have<br />
stood in the way of certain applications, such as trays,<br />
for which there is an actual need. Indeed, despite having<br />
existed on the market for years, bio-based trays do not<br />
meet the barrier properties required for sensitive food<br />
products (e.g. for products packed in modified atmosphere<br />
– MAP). Therefore, selected partners from Spain (IRIS,<br />
Serviplast) and Germany (Fraunhofer IVV, MLANG), who<br />
had participated in the previous project, decided to work<br />
together with a tooling company (GEBA) to improve the long<br />
term thermoformability of whey protein-coated packaging,<br />
with an ultimate goal the production of jars, cups, etc. To<br />
this end, during the first year of the Thermowhey project<br />
[4], the researchers performed different modifications of<br />
the whey proteins and adjusted the coating formulation<br />
to obtain materials with a more thermoplastic-like<br />
behavior, i. e. displaying both stable processability and<br />
barrier properties versus storage time. After this had<br />
been successfully carried out, different deep trays were<br />
produced under optimized processing conditions from<br />
polyethylene terephthalate (PET) and polystyrene (PS) to<br />
which the Thermowhey coating was applied. Further tests<br />
will be performed on bioplastic substrates. Over the next<br />
year, the production of the material will be industrialized<br />
by the participating SMEs and resulting packaging will<br />
also be validated in contact with selected food products.<br />
The ThermoWhey project is expected to have a very<br />
positive impact on the environment, as it solves multiple<br />
challenges: finding a new commercial use for a cheese byproduct<br />
that is currently discarded, replacing petroleumbased<br />
plastics with natural biopolymers that allow<br />
packaging recycling or composting while safeguarding<br />
their performance.<br />
The author wishes to acknowledge the European<br />
Community‘s Seventh Framework Programme for<br />
Research, technological development and demonstration<br />
for co-funding the Thermowhey project under the Manunet<br />
programme through the Catalan Agency ACCIÓ (grant<br />
agreement RDNET 13-3-0<strong>05</strong>) and the Federal Ministry of<br />
Education and Research of Germany (managed by the KIT<br />
Project Management Agency Karlsruhe).<br />
www.thermowhey.eu<br />
References:<br />
[1] E. Bugnicourt, M. Schmid, “Films with excellent barrier properties”,<br />
bioplastics MAGAZINE; Vol. 8, p44; 2013.<br />
[2] For more info, see www.wheylayer.eu<br />
[3] M. Schmid, K. Reichert, F. Hammann, A. Stäbler; Storage timedependent<br />
alteration of molecular interaction - property relationships<br />
of whey protein isolate-based films and coatings; Journal of materials<br />
science, 50(12), June <strong>2015</strong>, pp. 4396 – 4404<br />
[4] For more info, see www.thermowhey.eu<br />
By:<br />
Elodie Bugnicourt<br />
Group Leader EcoMaterials<br />
Innovació i Recerca Industrial i Sostenible (IRIS)<br />
Castelldefels, Spain<br />
36 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
PP EPDM PE<br />
PVC<br />
PET<br />
Propylene MEG<br />
PBAT<br />
PMMA<br />
PBT<br />
Vinyl Chloride Ethylene Teraphtalic acid<br />
SBR<br />
PET-like<br />
Methyl Metacrylate<br />
Ethanol p-Xylene<br />
PU<br />
Sorbitol<br />
Isobutanol<br />
THF<br />
Isosorbide<br />
PC<br />
Glucose<br />
PHA<br />
1,4 Butanediol<br />
1,3 Propanediol<br />
PTT<br />
Lactic acid<br />
Succinate<br />
Adipic<br />
PLA<br />
Acid<br />
Starch<br />
Saccharose<br />
HMDA<br />
3-HP<br />
PU<br />
Lysine Lignocellulose<br />
Acrylic acid<br />
Natural Rubber<br />
PA<br />
Caprolactam<br />
Plant oils<br />
Fructose<br />
Glycerol<br />
Fatty acids<br />
HMF<br />
Natural Rubber<br />
Starch-based Polymers<br />
Lignin-based Polymers<br />
Cellulose-based Polymers<br />
Epoxy resins<br />
Epichlorohydrin<br />
PU<br />
PU<br />
Polyols<br />
Diacids (Sebacic acid)<br />
PA<br />
FDCA<br />
PHA<br />
PU<br />
PBS<br />
PEF<br />
Superabsorbent Polymers<br />
Other Furan-based polymers<br />
Market study on<br />
Bio-based Building Blocks and Polymers in the World<br />
Capacities, Production and Applications: Status Quo and Trends towards 2020<br />
Fast Growth Predicted for Bio-based Building Blocks and Polymers in the World –<br />
Production Capacity will triple towards 2020<br />
The new comprehensive 500 page-market study<br />
and trend reports on “Bio-based Building Blocks and<br />
Polymers in the World – Capacities, Production and<br />
Applications: Status Quo and Trends Towards 2020” has<br />
been released by German nova-Institut GmbH. Authors<br />
are experts from the nova-Institute in cooperation with<br />
ten renowned international experts.<br />
Bio-based polymers: Evolution of worldwide production capacities<br />
from 2011 to 2020<br />
million t/a<br />
20<br />
15<br />
http://bio-based.eu/markets<br />
actual data<br />
forecast<br />
Constant Growth of Bio-based Polymers is expected:<br />
Production capacity will triple from 5.1 million tonnes<br />
in 2013 to 17 million tonnes in 2020, representing a 2%<br />
share of polymer production in 2013 and 4% in 2020.<br />
Bio-based drop-in PET and the new polymers PLA and<br />
PHA show the fastest rates of market growth. The biobased<br />
polymer turnover was about € 10 billion worldwide<br />
in 2013. Europe looses considerable shares in total<br />
production to Asia.<br />
What makes this report unique?<br />
■ The 500 page-market study contains over 200 tables<br />
and figures, 96 company profiles and 11 exclusive<br />
trend reports written by international experts.<br />
■ These market data on bio-based building blocks<br />
and polymers are the main source of the European<br />
Bioplastics market data.<br />
■ In addition to market data, the report offers a complete<br />
and in-depth overview of the bio-based economy,<br />
from policy to standards & norms, from brand<br />
strategies to environmental assessment and many<br />
more.<br />
■ A comprehensive short version (24 pages) is available<br />
for free at http://bio-based.eu/markets<br />
To whom is the report addressed?<br />
■ The whole polymer value chain: agro-industry,<br />
feedstock suppliers, chemical industry (petro-based<br />
and bio-based), global consumer industries and<br />
brands owners<br />
■ Investors<br />
■ Associations and decision makers<br />
©<br />
10<br />
5<br />
2011<br />
-Institut.eu | <strong>2015</strong><br />
2012<br />
Epoxies<br />
PE<br />
2013<br />
2% of total<br />
polymer capacity<br />
2014<br />
PUR<br />
PBS<br />
<strong>2015</strong><br />
CA<br />
PBAT<br />
Content of the full report<br />
This 500 page-report presents the findings<br />
of nova-Institute’s market study, which is<br />
made up of three parts: “market data”,<br />
“trend reports” and “company profiles”<br />
and contains over 200 tables and figures.<br />
The “market data” section presents market<br />
data about total production capacities and<br />
the main application fields for selected biobased<br />
polymers worldwide (status quo in<br />
2013, trends and investments towards<br />
2020). This part not only covers bio-based<br />
polymers, but also investigates the current<br />
bio-based building block platforms.<br />
The “trend reports” section contains a total<br />
of eleven independent articles by leading<br />
2016<br />
PET<br />
PA<br />
2017<br />
PTT<br />
PHA<br />
2018<br />
PEF<br />
Starch<br />
Blends<br />
2019<br />
EPDM<br />
PLA<br />
2020<br />
Full study available at www.bio-based.eu/markets<br />
experts in the field of bio-based polymers.<br />
These trend reports cover in detail every<br />
important trend in the worldwide bio-based<br />
polymer market.<br />
The fi nal “company profiles” section<br />
includes 96 company profiles with specific<br />
data including locations, bio-based<br />
polymers, feedstocks and production<br />
capacities (actual data for 2011 and 2013<br />
and forecasts for 2020). The profiles also<br />
encompass basic information on the<br />
companies (joint ventures, partnerships,<br />
technology and bio-based products). A<br />
company index by polymers, with list of<br />
acronyms, follows.<br />
Two years after the fi rst market study on bio-based<br />
polymers was released, Germany’s nova-Institute is<br />
publishing a complete update of the most comprehensive<br />
market study ever made. This update will expand the<br />
market study’s range, including bio-based building blocks<br />
as precursor of bio-based polymers. The nova-Institute<br />
carried out this study in collaboration with renowned<br />
international experts from the field of bio-based building<br />
blocks and polymers. The study investigates every kind<br />
of bio-based polymer and, for the first time, several major<br />
building blocks produced around the world, while also<br />
examining in detail 112 companies that produce biobased<br />
polymers.<br />
Order the full report<br />
The full report can be ordered for 3,000 €<br />
plus VAT and the short version of the report<br />
can be downloaded for free at:<br />
www.bio-based.eu/markets<br />
Contact<br />
Dipl.-Ing. Florence Aeschelmann<br />
+49 (0) 22 33 / 48 14-48<br />
florence.aeschelmann@nova-institut.de<br />
Bio-based Building Blocks and<br />
Polymers in the World<br />
Capacities, Production and Applications:<br />
Status Quo and Trends towards 2020<br />
Florence Aeschelmann, Michael Carus, Wolfgang Baltus, Howard Blum,<br />
Rainer Busch, Dirk Carrez, Constance Ißbrücker, Harald Käb,<br />
Kristy-Barbara Lange, Jim Philp, Jan Ravenstijn, Hasso von Pogrell
Barrier<br />
PLA and cellulose<br />
based film laminates<br />
NatureWorks and Innovia Films have collaborated to develop<br />
the next big step forward in sustainable multilayer<br />
film materials. By combining the complimentary<br />
technologies of their bio-materials, they have created a biobased<br />
commercially compostable packaging structure that<br />
can be used across a wide range of packaging and lidding<br />
formats. When laminated, the high-barrier properties of cellulose<br />
based NatureFlex combined with Ingeo PLA make<br />
for a truly high-performance packaging film.<br />
Potential Application with NatureFlex & Ingeo<br />
By focusing on the functional attributes of each individual<br />
film, along with the combination of the materials, Innovia and<br />
NatureWorks, in concert with their collaborative partners<br />
Bi-Ax International, H. B. Fuller and Clemson University,<br />
developed one of a kind bio-laminations that not only meet<br />
the functional requirements of packaged products, but also<br />
address renewable content, end of life for flexible materials<br />
and reduce the amount of carbon in the overall package.<br />
Package functionality is paramount. In many cases, these<br />
newly developed structures would be replacing traditional,<br />
petro-chemical derived materials that meet the fit for use<br />
requirements for the product packaged. The bio-laminations<br />
needed to meet the key criteria of appearance, barrier and<br />
sealability. NatureFlex film from Innovia meets barrier criteria<br />
while Evlon film from Bi-Ax International incorporates an Ingeo<br />
sealant layer. During the design phase of the collaboration,<br />
two very common flexible structures were identified as<br />
candidates to compare bio-laminate alternatives. The first<br />
incumbent structure is a widely used secondary package<br />
across multiple segments and package formats; 12 µm PET/<br />
Adh/46 µm PE. The other candidate went to the other side of<br />
the spectrum with a high barrier foil lamination; 12 µm PET/<br />
Adh/7 µm Alu /Adh/46 µm PE.<br />
Compared to all other package formats, flexible packaging<br />
is a sustainable solution. For example, just over the past 20<br />
years, packaged retail coffee has evolved from glass to steel<br />
to rigid plastic and now flexible laminations. Comparatively,<br />
each step throughout the package evolution has resulted in a<br />
more sustainable product than the predecessor. By focusing<br />
on “what’s next?” in the evolution of flexible materials,<br />
Innovia and NatureWorks designed materials that address<br />
the two major downsides of using flexible laminates, namely<br />
Stick pack HFFS VFFS Pouches Sachets Lidding<br />
Dry beverages<br />
(coffee/tea)<br />
Dry goods/breads<br />
Nutritional bars<br />
Salted snacks<br />
Confections<br />
Cultured dairy/<br />
cheese<br />
Pet food/treats<br />
Liquid applications<br />
• Recommended • Evaluation needed • Not applicable<br />
renewable content and end-of-life. Comparatively, the petrochemical<br />
derived materials have zero renewable content,<br />
which essentially means that these materials are using 100 %<br />
finite fossil resources as the primary raw material. Conversely,<br />
the flexible laminates designed by the collaboration of<br />
NatureWorks and Innovia have very-high renewable carbon.<br />
Additionally these bio-laminations provide an alternative<br />
and valuable end of life option. Beyond just landfill which is<br />
the principal final resting place of mixed-material, flexible<br />
laminates in many countries, these bio-laminates offer up<br />
the prospect of carbon-neutral incineration with renewable<br />
energy recovery and they are also designed to decompose in<br />
Industrial Composting facilities where such facilities exist.<br />
Each film used in the construction has been fully certified<br />
(ASTM D 6400) by the Biodegradable Products Institute (BPI)<br />
for compostability.<br />
Advancements in processing within manufacturing of the<br />
base materials has greatly reduced the amount of greenhouse<br />
gas emissions in packaging. Petro-chemical laminates are<br />
already at a very low base compared to rigid packaging but<br />
bio-laminations allow to reduce these levels even further,<br />
especially as the scale and adoption of renewable materials<br />
are commercialized.<br />
The next generation of flexible packaging is here. Innovia<br />
Films and NatureWorks, along with their development<br />
partners, have succeeded in developing individual materials,<br />
when combined, make a sustainable packaging solution for<br />
brands and converters. By meeting the package requirements,<br />
having renewable content and an alternate end-of-life, the<br />
next generation of flexible packaging is here and addresses<br />
the “What’s next?” question for flexible laminates. MT<br />
www.natureworksllc.com - www.innovia-films.com<br />
Raw material<br />
End of life<br />
Raw material<br />
End of life<br />
Conventional pack<br />
12µm PET/Adh/50µm PE<br />
0 % RRM<br />
fossil<br />
derived<br />
Incinerate<br />
or landfill<br />
Footprint<br />
0.3 kg<br />
CO 2<br />
eq/m 2<br />
MVTR ~11<br />
OTR
Barrier<br />
By:<br />
Warwick Armstrong<br />
General Manager<br />
Business Development and Marketing<br />
Plantic Technologies<br />
Altona, Victoria, Australia<br />
Renewable material<br />
with superior barrier<br />
performance<br />
As part of the Kuraray group (headquartered in Chiyoda,<br />
Prefecture Tokio, Japan) the world leader in<br />
barrier materials, Plantic Technologies Ltd (Altona,<br />
Victoria, Australia) brings to the barrier technology family<br />
naturally sourced, environmentally beneficial bio-plastics.<br />
PLANTIC is a generation of packaging materials developed<br />
by Plantic Technologies. The products are certified by<br />
Vincotte as 3 star rated biobased materials corresponding<br />
to 60 % to 80 % renewably resourced materials.<br />
A unique high barrier material, Plantic combines a<br />
number of features and unique properties to deliver an<br />
outstanding packaging material for extending the shelf life<br />
of fresh products such as meat, chicken, fish & seafood,<br />
small goods, fresh pasta and cheese.<br />
The unique features of Plantic include:<br />
• High renewable content<br />
• Outstanding gas barrier performance<br />
• Excellent barrier to taint and odour<br />
• Sealable to most currently used top lidding<br />
• Enhanced hot tack and seal strength<br />
• Excellent surface gloss<br />
Independent studies have confirmed the exceptional<br />
barrier performance of this material by extending the shelf<br />
life of fresh meat products by 15 – 40 %. Used by some of<br />
the world’s leading processors and retailers Plantic has<br />
already substituted conventional barrier materials in<br />
fresh packaging applications globally.<br />
Plantic grades include high barrier rigid, semi rigid<br />
and flexible materials for applications such as form<br />
fill & seal packaging, barrier preformed trays, vacuum<br />
skin packaging, stand up pouches and easy peel pack<br />
packaging applications for fresh food packaging markets.<br />
The grades are a multilayer structure comprising a<br />
core layer of Plantic biopolymer – which is certified as<br />
biodegradable and compostable. The outer layers provide<br />
moisture protective skins, and these can be produced<br />
with bio-based or petrochemical plastics, including 100 %<br />
biobased polyethylene derived from sugar cane.<br />
Plantic is manufactured using state of the art laminating<br />
technology whereby thin layers of plastics, such as<br />
polyethylene, polypropylene or polyethylene terephthalate<br />
are coated to a core layer of renewably sourced, high<br />
barrier Plantic sheet. The Plantic core provides exceptional<br />
gas barrier, with the skin layers providing moisture/water<br />
vapour barrier properties to the structure. The barrier<br />
sheet can be thermoformed into trays using industry<br />
standard equipment, including automatic form, fill, seal<br />
machines.<br />
Plantic have won numerous awards for innovative<br />
technology including the 20<strong>05</strong>/6 DuPont Australia and<br />
New Zealand Performance Materials and Chairman’s<br />
Award and the bronze winner of the PCA Sustainable<br />
Packaging Design Award.<br />
The key ingredient in Plantic is a non-genetically<br />
modified corn starch. This unique and patented<br />
technology means that Plantic material is created with<br />
50 % less energy than that of the similar petrochemical<br />
plastics and combined with the benefit of plant based<br />
raw materials impart reduced environmental impacts.<br />
What is Plantic?<br />
Plantic is unique as the world’s first truly renewable<br />
Ultra Barrier material. Plantic has extended the range<br />
of gas barrier materials to launch a new category of<br />
Ultra Barrier materials, materials with an Oxygen<br />
Transmission Rate (OTR) below 1.0 cm³/m 2 /day. The<br />
excellent barrier properties are unique to Plantic, and<br />
derived from a proprietary process which allows the<br />
natural occurring polymer in starch to be used as a<br />
packaging material.<br />
Starch is a naturally occurring polysaccharide used<br />
as an energy store in green plants. Larger amounts of<br />
starch are particularly found in cereal crops (such as<br />
corn, wheat and rice) and also tubers (such as potato and<br />
cassava). The polymer component of starch is comprised<br />
of a linear polymer known as amylose and a highly<br />
branched polymer amylopectin.<br />
The starch used in Plantic has a very high proportion<br />
of amylose (>70 %), which gives it similar processing and<br />
properties to Poly PET (polyethylene terephthalate).<br />
Exceptional Barrier Performance.<br />
Plantic offers exceptional barrier performance,<br />
superior to that available with conventional barrier<br />
resins, including PVDC, MXD6 and EVOH.<br />
Table 1 presents a comparison of the Oxygen Barrier<br />
performance of a number of conventional polymers with<br />
Plantic.<br />
Figure 1 shows the effect of changes in environmental<br />
Relative Humidity on the gas barrier properties of<br />
commercial barrier films. Similar to the other hydrophilic<br />
polymers shown here, Plantic film will absorb moisture<br />
from the external environment, which causes a decrease<br />
in the barrier performance.<br />
40 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Barrier<br />
The rate of moisture absorption in Plantic is controlled<br />
and limited due to the water resistance of the barrier skin<br />
materials. Independent tests have shown that the barrier<br />
performance remains below instrument detection limits<br />
(typically 0.<strong>05</strong> cm³/m 2 /day) for more than 7 days. Figure 2<br />
demonstrates this for a Plantic sample, equilibrated at<br />
75 % RH, and then exposed to 90 % RH. After 8 days there<br />
is no measurable change in the OTR, which remains below<br />
the instrument detection limit.<br />
The barrier performance of Plantic is even better at<br />
lower temperatures, as shown in figure 3. There is a factor<br />
of 3 decrease in the OTR at 50 % RH as the temperature<br />
is reduced from 20 °C to 5 °C. This is an important factor<br />
in the extended shelf life of fresh meat and poultry stored<br />
under refrigerated conditions.<br />
PLANTIC eco Plastic extends the shelf life of fresh<br />
food.<br />
Plantic have conducted a number of external trials<br />
at certified, independent laboratories to determine the<br />
actual shelf life of fresh meat, such as mince, chicken and<br />
fish compared to conventional polypropylene (PP) barrier<br />
trays currently used in the market. The same top web was<br />
used for all samples in both Plantic and PP trays.<br />
The results also indicated that samples packed in<br />
Plantic trays maintained the original colour for both<br />
chicken and sausage meat for longer than those packed<br />
in conventional PP trays. Shelf life extension was based<br />
on a combination of factors, including Total Plate Count,<br />
Coliform, pH, odour and colour assessment according to<br />
NATA regulations.<br />
The chicken packed in Plantic trays demonstrated a<br />
40 % increase in shelf life and sausage meat packed in<br />
eco Plastic trays demonstrated 15 % increase in shelf life.<br />
Both products maintained their originally packaged colour<br />
(less browning due to oxidation) for longer in eco Plastic<br />
trays than those packed in PP trays.<br />
www.kuraray.co.jp/en<br />
www.plantic.com.au<br />
3·25µ/m 2·day·atm]<br />
OTR [cm<br />
Figure 1: Effect of relative humidity on oxygen transmission rate for<br />
a selection of commercial barrier polymers.<br />
OTR cm 3 /m 2 /day<br />
100.0<br />
10.0<br />
1.0<br />
0.1<br />
0<br />
0.<strong>05</strong><br />
0.04<br />
0.03<br />
0.02<br />
0.01<br />
0<br />
-0.01<br />
-0.02<br />
0<br />
EVOH-32 %<br />
EVOH-44 %<br />
MXD6<br />
Plantic<br />
20 40 60 80 100<br />
% RH<br />
Specimen A, 0.46 mm<br />
Specimen B, 0.47 mm<br />
1 2 3 4 5 6 7 8<br />
Days after RH change<br />
Figure 2: Effect of a change in external relative humidity from 75 %<br />
to 90 % on the barrier performance of Plantic.<br />
(Test Method: ASTM F1927-98: 23 °C (± 0.2 °C),<br />
RH as specified ± 3 %, Test gas 100 % Oxygen)<br />
Table 1: Comparative barrier performance of packaging film<br />
materials.<br />
Material<br />
OTR<br />
cm³/m²/day<br />
25 µm, 23 °C, 50 % RH<br />
WVTR<br />
g/m²/day<br />
25 µm, 38 °C, 90 % RH<br />
LDPE 6,500 18<br />
HDPE 2,300 6<br />
PP 2,300 11<br />
PLA 600 300<br />
PVC 200 46<br />
PET 40 20<br />
Nylon 6 32 160<br />
MXD6 2.0 80<br />
PVDC 2.0 3<br />
EVOH 44 % 1.0 20<br />
EVOH 32 % 0.2 60<br />
Plantic 0.5 150<br />
Figure 3: Effect of temperature on the barrier performance of<br />
Plantic.<br />
OTR [cc·25µ/m 2·day·atm]<br />
1<br />
0.1<br />
0.01<br />
0<br />
5 °C<br />
10 °C<br />
15 °C<br />
20 °C<br />
20 40 60 80<br />
% RH<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 41
Barrier<br />
Cellulose‐based<br />
barrier solutions<br />
By:<br />
Andy Sweetman<br />
Marketing Manager Packaging & Sustainability<br />
Innovia Films<br />
Wigton, Cumbria, UK<br />
Selecting the right barrier is the single most important<br />
requirement in packaging. Whether this is to oxygen,<br />
aroma, water, gas, UV, light, mineral oil or, depending<br />
on the product being packaged, “All of the Above”.<br />
Innovia Films’ has a range of cellulose‐based filmic barrier<br />
solutions for packaging to help keep products in premium<br />
condition. The barrier properties of these films can be tailored<br />
for different markets such as fresh produce, dried foods and<br />
confectionery.<br />
NatureFlex is a bioplastic film manufactured from FSC ® /<br />
PEFC certified wood pulp (cellulose). It is available in<br />
transparent, white, metallised and coloured varieties.<br />
The films are available in different thicknesses ranging from<br />
19 to 45 microns. They can also be combined with additional<br />
grades of NatureFlex or with other bioplastic films to come<br />
up with a further optimised packaging solution – what we call<br />
Biolaminates.<br />
Traditional flexible packaging laminates, such as pouches,<br />
employ a kind of ABC principle:<br />
• an outer printable layer for Appearance, typically a<br />
Polyester film<br />
• a middle metallised Polyester or aluminium foil for Barrier<br />
• and a strong, highly sealable layer on the inside for<br />
Containment, such as Polyethylene.<br />
There are now a number of similar constructions in the<br />
market using this principle the bio way; e. g. a transparent<br />
NatureFlex with a metallised NatureFlex and a starch,<br />
copolyester or PBS based film on the inside. These are being<br />
used for a range of high barrier need dry food applications<br />
Caffè Molinari SpA a leading Italian coffee company recently<br />
introduced a Bio range (see photo), which uses fully certified<br />
compostable packaging, and a unique new NatureFlex grade:<br />
The coffee pack is constructed using just two‐layers,<br />
comprising a white metallised high barrier NatureFlex<br />
outer layer which provides both the appearance and barrier<br />
functions in one film. This is then laminated to a biopolymer<br />
sealant inner layer, providing high seal strength and integrity.<br />
This innovative eco‐friendly integrated packaging system<br />
also includes an aroma protecting bio degassing‐valve,<br />
designed and patented by Goglio Plastic Division. The full<br />
pack construction with the valve complies with the EN13432<br />
industrial composting norm and is certified to OK Compost’s<br />
composting standard by Vinçotte.<br />
Attilio Cecchi, Area Sales Manager Italy, Innovia Films stated<br />
“NatureFlex films are ideal for the coffee market as they fit<br />
well with concerns about sustainability and renewability. The<br />
environment continues to be a high priority in packaging and<br />
certified organic coffee products are a ‘good fit’ with more<br />
sustainable options. Innovia Films’ new high performance white<br />
metallised NatureFlex film is ideal for this application as it is<br />
based not only on renewable resources but also has excellent<br />
barrier properties – essential for keeping coffee in perfect<br />
condition.”<br />
www.innoviafilms.com<br />
Caffe Molinari Packs<br />
g/m 2 /day<br />
How various filmic structures compare to provide barrier<br />
(Water Vapour Transmission Rate, WVTR @ 38°C, 90%RH)<br />
500<br />
450<br />
400<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
50<br />
0<br />
*NVS<br />
*NatureFlex<br />
*NVR PLA *NE PET STARCH *NK BOPP<br />
42 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
4 th PLA World Congress<br />
24 – 25 MAY 2016 MUNICH › GERMANY<br />
is a versatile bioplastics raw<br />
PLA material from renewable resources.<br />
It is being used for films and rigid packaging,<br />
for fibres in woven and non-woven applications.<br />
Automotive industry<br />
and consumer electronics are thoroughly<br />
investigating and even already applying PLA.<br />
New methods of polymerizing, compounding<br />
or blending of PLA have broadened the range<br />
of properties and thus the range of possible<br />
applications.<br />
That‘s why bioplastics MAGAZINE is now<br />
organizing the 4 th PLA World Congress on:<br />
24 – 25 May 2016 in Munich / Germany<br />
Experts from all involved fields will share their<br />
knowledge and contribute to a comprehensive<br />
overview of today‘s opportunities and challenges<br />
and discuss the possibilities, limitations<br />
and future prospects of PLA for all kind of<br />
applications. Like the three congresses<br />
the 4 th PLA World Congress will also offer<br />
excellent networking opportunities for all<br />
delegates and speakers as well as exhibitors<br />
of the table-top exhibition.<br />
The conference will comprise high class presentations on<br />
Call for Papers<br />
bioplastics MAGAZINE invites all experts<br />
worldwide from material development,<br />
processing and application of PLA to<br />
submit proposals for papers on the latest<br />
developments and innovations.<br />
Please send your proposal, including<br />
speaker details and a 300 word abstract to<br />
mt@bioplasticsmagazine.com.<br />
The team of bioplastics MAGAZINE is looking<br />
forward to seeing you in Munich.<br />
› Online registration will be available soon.<br />
Watch out for the Early–Bird discount as well<br />
as sponsoring opportunities at<br />
www.pla-world-congress.com<br />
› Latest developments<br />
› Market overview<br />
› High temperature behaviour<br />
› Barrier issues<br />
› Additives / Colorants<br />
› Applications (film and rigid packaging, textile,<br />
automotive,electronics, toys, and many more)<br />
› Fibers, fabrics, textiles, nonwovens<br />
› Reinforcements<br />
› End of life options<br />
(recycling,composting, incineration etc)<br />
organized by
Barrier<br />
Improvement of barrier<br />
properties on PLA-based<br />
packaging products<br />
By:<br />
Daniela Collin, Sabine Amberg-Schwab<br />
Fraunhofer-Institut für Silicatforschung<br />
Würzburg, Germany<br />
Victor Peinado, Berta Gonzalvo<br />
AITIIP Technological Centre<br />
Zaragoza, Spain<br />
Within the scope of the European Dibbiopack Project<br />
(7 th European Framework Programme; Grant<br />
agreement no: 280676), one of the main aims was<br />
the development of biodegradable films with improved<br />
barrier coatings as well as the investigations concerning<br />
the barrier properties of the bulk package using nanoparticles<br />
combined with the PLA material. This article is<br />
specially related to the development of barrier coatings on<br />
biodegradable PLA-based films.<br />
The Project<br />
The focus of the Dibbiopack Project was the development<br />
of new biobased materials specially adapted to the<br />
development of a wide range of containers or packages<br />
(films made by biaxially oriented blow moulding, trays<br />
and jars developed by injection moulding and bottles<br />
performed by extrusion blow moulding technologies) and<br />
the improvement of the thermal, mechanical and barrier<br />
properties of these packages by nanotechnology such as<br />
innovative coatings.<br />
Another main objective was the operational integration<br />
of different intelligent technologies or smart devices to<br />
provide the packaging value chain with more information<br />
about the products and the processes, increase safety and<br />
quality of products within the supply chain and improve the<br />
shelf-life of the packaged products. The project includes<br />
the design, development, optimization and manufacturing<br />
of multifunctional smart packages, assuring compliance<br />
of environmental requirements by means of LCA and LCC<br />
analysis, managing nanotechnology risk within the whole<br />
packaging value chain, and finally, end user evaluation<br />
in different sectors as cosmetic, pharmaceutic and food<br />
industry.<br />
The Partners<br />
19 Partners form the consortium of Dibbiopack, which<br />
is headed by the Spanish AITIIP Technological Centre.<br />
Partners, which are dedicated to basic and applied<br />
research, are represented by institutes and universities<br />
such as Fraunhofer ISC, INSTM, TECOS or CNR to name a<br />
few. But also SMEs with research capabilities as Avanzare,<br />
Condensia Quimica, Archa or Plasma contribute with<br />
their knowledge to achieve the best biodegradable packaging<br />
possible to fit the needs of the end-user companies: Cosmetic,<br />
Help and Nutreco and, by extension, the possible needs of<br />
those markets regarding biobased packaging.<br />
The Achievements<br />
By the month 40 of the project (the project duration is<br />
48 months), several goals have been achieved:<br />
• Optimized material formulations for nanoadditivated PLA,<br />
processing of these compositions by injection moulding<br />
and extrusion blow moulding, improved mechanical and<br />
barrier properties and processability than commercial<br />
grades.<br />
• Improved barrier properties on films which are built up<br />
by means of plasma surface application and functional<br />
coatings based on hybrid polymers. These barrier hybrid<br />
polymers are now also biodegradable.<br />
• Production processes were optimized at industrial level,<br />
with real demonstrators manufactured.<br />
Biodegradable ORMOCER – bioORMOCERs<br />
To increase the barrier properties of the packaging films,<br />
such as lids and polymer covers, additional coatings can be<br />
applied. Of course, in a biodegradable packaging system,<br />
these coatings should be biodegradable themselves. The<br />
development of biodegradable barrier coatings was one of<br />
the main objectives of the Fraunhofer-Institute for Silicate<br />
Research (ISC) in Würzburg, Germany, which has been<br />
working with a material class called ORMOCER ® s (registered<br />
trademark of the Fraunhofer-Gesellschaft für angewandte<br />
Forschung e. V., Munich) for more than 20 years. ORMOCERs<br />
are hybrid inorganic-organic polymers, which are synthesized<br />
via carefully controlled sol-gel reactions. The properties of<br />
these coating materials can be adjusted to the requirements of<br />
very specific applications, e. g. the coatings can have excellent<br />
44 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Barrier<br />
barrier properties. Especially when combined with<br />
inorganic thin-films the resulting barrier properties<br />
on flexible polymer substrates are outstanding due to<br />
synergistic effects.<br />
Within the framework of the Dibbiopack Project,<br />
Fraunhofer ISC has started its development of new<br />
biodegradable ORMOCER, so-called bioORMOCER ® s,<br />
which then can be added as a surface refinement of<br />
biodegradable polymer films to increase the water<br />
vapour and oxygen barrier properties.<br />
The basic concept of this development is the<br />
combination of typical ORMOCER precursors with<br />
modified biopolymers, the covalent cross-linking of<br />
these materials by strong covalent chemical bonds<br />
and the formation of a new hybrid polymer coating<br />
material. In combination with inorganic sputtered<br />
layers, developed by the consortium partner PLASMA,<br />
excellent barrier properties were achieved for these<br />
new surface refined polymer films. In detail, the water<br />
vapour transmission rate of pure PLA polymer films<br />
(provided by the consortium partner Innovia), which<br />
originally was > 500 g·m -2·d -1 was decreased below<br />
0.15 g·m -2·d -1 in a sandwich setup of PLA substrate<br />
and PLASMA and bioORMOCER coating layers (testing<br />
conditions 23 °C, 100 % relative humidity). Comparative<br />
tests of this bioORMOCER layer setup on PET/<br />
SiO x<br />
films (Ceramis from Amcor, cf. bM 03/2008 and<br />
bM 06/2012), PET film coated with SiO x<br />
layer by e-beam<br />
application) furthermore demonstrated oxygen barrier<br />
properties of 0.<strong>05</strong> cm 3·m -2·d -1·bar -1 (23 °C, 50 % relative<br />
humiditiy). These surface refined polymer films<br />
furthermore passed the biodegradation test according<br />
to DIN ISO 148851:20<strong>05</strong>.<br />
In summary, a new material class, the bioORMOCERs,<br />
was developed within the DIBBIOPACK project. These<br />
novel functional coating materials can improve the<br />
properties of biodegradable polymer films. In this<br />
material concept, the rate of biodegradability can be<br />
further adjusted to meet the actual requirements in<br />
packaging solutions by the choice of biopolymer, the<br />
degree of functionalization and amount integrated<br />
within the polymer. Next to the barrier properties,<br />
additional features can be implemented within the<br />
bioORMOCERs such as antimicrobial characteristics<br />
or abrasion resistance.<br />
www.dibbiopack.eu<br />
R 2<br />
R 2<br />
R 1<br />
Inorganic<br />
component<br />
Hybrid polymer<br />
based on<br />
ORMOCER<br />
Organic<br />
component<br />
Modified<br />
biopolymer<br />
bioORMOCER<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 45
Barrier<br />
A multilayer cellulosic packaging<br />
with a bio‐based barrier<br />
Multilayer cellulosic packaging systems for food or<br />
beverages generally consist of paper or board and<br />
a polyethylene layer that is included to provide the<br />
necessary water barrier properties. Packaging systems<br />
for wet and dry products requiring higher barrier properties<br />
contain an additional aluminum foil layer, which<br />
extends the shelf life of the packed food. Cellulose is recycled<br />
at papermaking plants, which first grind and then<br />
repulp the recovered packaging material. A residual fraction,<br />
which can range from 30 % by weight for material<br />
in board‐based laminates and more for<br />
paper‐based laminates (making re‐<br />
cycling of the latter impractical)<br />
is made up of aluminum and<br />
polyethylene, which can be<br />
used to injection mold<br />
low value applications.<br />
The cellulose fibers<br />
recovered from the<br />
glued laminate<br />
systems made<br />
up of layers of<br />
cellulose and<br />
polyethylene<br />
tend to be of<br />
low quality.<br />
Recycling is<br />
therefore not<br />
convenient –<br />
and composting<br />
not possible.<br />
By partially or<br />
totally replacing<br />
the polyethylene<br />
in such multilayer<br />
systems with a proteinmanagement<br />
based film, the end‐of‐life<br />
options would<br />
be considerably improved in<br />
T he BioBoard life cycle (source IRIS)<br />
terms of the environmental impact of<br />
post‐consumer packaging, as the different<br />
materials can be better separated or composted.<br />
The BIOBOARD European project [1] has been set up<br />
to examine the possible options for multilayer cellulosic<br />
based packaging. Previously, a protein‐based coating<br />
was found to improve the oxygen barrier properties of<br />
multilayer plastic films when produced by wet coating<br />
[2]. However, extrusion coating is normally used in the<br />
paper and board industries to assemble the cellulosic and<br />
plastic layers at high speed.<br />
As a preliminary step towards preparing the new multilayer<br />
packaging, the protein‐based layer was produced<br />
by flat die extrusion, a conventional method for producing<br />
plastic films, which can then be laminated to paper. However,<br />
the extrusion of proteins is a topic which is not yet fully<br />
understood from the scientific point of view. The controlled<br />
and reliable extrusion of proteins is quite challenging, as<br />
proteins tend to degrade when heated. Extensive studies<br />
on simple whey protein mixtures processed at lab scale<br />
[3] have shown that, in order to be able to extrude them,<br />
the proteins need to be modified to display a thermoplastic<br />
behaviour. Process parameters, such as temperature,<br />
plasticizer concentration, and processing time influence<br />
the properties. Within the scope of<br />
the Bioboard project, plastic formulations<br />
composed of waste proteins<br />
derived from the cheese or<br />
potato industry and biodegradable<br />
polyesters<br />
were developed and<br />
produced by twin<br />
screw<br />
extrusion.<br />
The process is<br />
of especial interest,<br />
as the<br />
plasticization<br />
of the protein,<br />
reactive<br />
modification,<br />
blending with<br />
biodegradable<br />
polyesters and<br />
the addition of<br />
potato pulp filler<br />
were optimised<br />
in a single extrusion<br />
step, thus making<br />
the process more<br />
sustainable from both an<br />
economic and environmental<br />
point of view. Interestingly,<br />
it was found that potato pulp, a<br />
by‐product of the starch industry that<br />
also contains fibers, can be used as a filler to<br />
increase the mechanical resistance of extruded whey<br />
protein‐based films [4].<br />
The first application of the new biodegradable film<br />
was sought in multilayer cellulosic packaging, such<br />
as brick‐shaped packaging for beverages or pouches<br />
for dehydrated products, but it could also be applied in<br />
the production of flexible plastic packaging. The studies<br />
performed in the course of the project also showed that<br />
it was possible to modify the properties of the proteinbased<br />
blends, which means these also have potential for<br />
use in rigid packaging, such as thermoformable trays or<br />
containers.<br />
46 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Barrier<br />
While Bioboard offers a new, biobased, extrudable<br />
solution and contributes to the available knowledge about<br />
protein extrusion, it also exhibits good benefits in terms<br />
of the environment, as it is based on waste and promotes<br />
recycling and composting practices for post-consumer<br />
packaging. However, more research is needed to overcome<br />
the remaining hurdles, such as improving processability<br />
of the material so that it could be used industrially in<br />
packaging and no-packaging applications in the future.<br />
The author wishes to acknowledge the European<br />
Community‘s Seventh Framework Programme for<br />
Research, technological development and demonstration<br />
for co-funding the Bioboard European project [grant<br />
agreement nº 315313]<br />
[1] www.bioboard.eu<br />
[2] E. Bugnicourt, M. Schmid, O. Mc. Nerney, J. Wildner, L. Smykala, A.<br />
Lazzeri, P. Cinelli, “Processing and Validation of Whey-Protein-Coated<br />
Films and Laminates at Semi-Industrial Scale as Novel Recyclable<br />
Food Packaging Materials with Excellent Barrier Properties”,<br />
Advances in Materials Science and Engineering, vol. 2013, Article ID<br />
496207, 10 pages, 2013<br />
[3] V. M. Hernandez-Izquierdo and J. M. Krochta, “Thermoplastic<br />
processing of proteins for film formation - A review,” J. Food Sci., vol.<br />
73, no. 2, pp. R30–R39, 2008.<br />
[4] M. Schmid, C. Herbst, K. Müller, A. Stäbler, D. Schlemmer,<br />
M.-B. Coltelli, and A. Lazzeri. “How potato pulp as filler in<br />
thermoplastic WPI/PBS Blends affects mechanical properties and<br />
water vapor transmission rate”, Polymer-Plastics Technology and<br />
Engineering, submitted, <strong>2015</strong><br />
By:<br />
Maria-Beatrice Coltelli<br />
Researcher<br />
University of Pisa, Italy<br />
Elodie Bugnicourt<br />
Group Leader EcoMaterials<br />
Innovació i Recerca Industrial i Sostenible (IRIS)<br />
Castelldefels, Spain<br />
© Resysta Furniture and Decking (2), Faurecia, Tecnaro<br />
www.wpc-conference.com<br />
Sixth WPC & NFC Conference, Cologne<br />
Wood and Natural Fibre Composites<br />
16 – 17 December <strong>2015</strong>, Maritim Hotel, Germany<br />
World’s Largest WPC & NFC Conference in <strong>2015</strong>!<br />
Market opportunities through intersectoral innovation in Wood-Plastic Composites<br />
and Natural Fibre Composites<br />
New applications – huge replacement potential in plastics and composites!<br />
■ The international two-day programme, taking place in English<br />
■ The world’s most comprehensive WPC exhibition<br />
■ Vote for „The Wood and Natural Fibre Composite Award <strong>2015</strong>“<br />
■ Gala dinner and other excellent networking opportunities<br />
Programme, Sponsors:<br />
Dr. Asta Eder<br />
asta.eder@nova-institut.de<br />
Organisation, Communication,<br />
Exhibition:<br />
Dominik Vogt<br />
dominik.vogt@nova-institut.de<br />
Organiser:<br />
nova-Institut GmbH<br />
Chemiepark Knapsack<br />
Industriestraße 300<br />
50354 Hürth<br />
Germany<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 47
Basics<br />
Basics<br />
Land use<br />
(update)<br />
By:<br />
Hasso von Pogrell<br />
Managing Director<br />
European Bioplastics<br />
Berlin, Germany<br />
How much land is being used for<br />
the production of biobased plastics?<br />
SHAPING SMART<br />
SOLUTIONS<br />
Register now!<br />
5/6 November <strong>2015</strong><br />
MARITIM proArte Hotel<br />
Berlin<br />
For more information email:<br />
conference@european-bioplastics.org<br />
Esteemed an important pillar of the European bioeconomy<br />
by the European Commission, the bioplastics<br />
industry has developed dynamically in recent years<br />
demonstrating a significant growth potential. Global production<br />
capacities are predicted to grow from 1.6 million<br />
tonnes in 2013 to approximately 6.7 million tonnes in 2018.<br />
A maintained and fair access to sustainably grown biomass<br />
is critical to guarantee this growth.<br />
For the production of currently 1.6 million tonnes of<br />
biobased plastics into approximately 600,000 hectares<br />
of land are needed to grow sufficient feedstock. This<br />
translates to about 0.01 % of the entire global agricultural<br />
area of 5 billion hectares.<br />
Biomass grown for material use in general (including<br />
the share for the productions of bioplastics) amounts to<br />
roughly 2 % of the global agricultural area. In contrast<br />
to that, growing food, feed, and use of land as pastures<br />
account for about 97 %. The sheer difference in volume<br />
shows that there is no competition between biomass use<br />
for food and feed, and for material use.<br />
Assuming a continued high and maybe even politically<br />
supported growth of the bioplastics market, at the current<br />
stage of technological development, a global production<br />
capacity of around 6.7 million tonnes could be reached<br />
by 2018 for which about 1.3 million hectares land would<br />
be needed. Even at this growth rate, the predicted land<br />
use only equates to approximately 0.02 % of the global<br />
agricultural area..<br />
What is more, the aforementioned calculation (which<br />
was done by the IfBB Hanover) assumes that the feedstock<br />
grown on the land (600,000 ha in 2013 and 1.3 million ha<br />
in 2018) is solely allocated to the production of biobased<br />
plastics. In many cases, however, this will not be the case,<br />
but an integrated production processes will create more<br />
than just one product out of the feedstock. This means<br />
that food, feed, and industrial products will all be produced<br />
from the same plant, in which case the actual land-use<br />
for bioplastics would be much lower than the already very<br />
small area predicted by European Bioplastics.<br />
Another important aspect that should be taken into<br />
account is the increasing share of food residues, non-food<br />
crops or cellulosic biomass used for the production of<br />
bioplastics, which will lead to even less land demanded<br />
for bioplastics than the numbers predicted above.<br />
Industrial use of biomass is neither in competition with<br />
the production of food and feed, nor the use of land as<br />
pastures. In order to continue to make reliable claims and<br />
forecasts, accurate calculations are needed. Therefore,<br />
European Bioplastics is driving this important topic<br />
www.conference.european-bioplastics.org<br />
48 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Basics<br />
together with renowned specialists such as market research<br />
and policy consultancy nova- Institute and the Institute for<br />
Bioplastics and Biocomposites of the University of Applied Arts<br />
and Sciences Hannover (both Germany). Both institutes will<br />
present their latest insights at the 10th European Bioplastics<br />
Conference on 5/6 November <strong>2015</strong> in Berlin and share their<br />
newest data on the biomass available for industrial production<br />
(nova-Institute) as well as different calculation scenarios for<br />
an accurate determination of land-use for biobased plastics<br />
production.<br />
Hans-Josef Endres from the IfBB pointed out that in<br />
order to engage in the discussion on land use for biobased<br />
plastics, accurate calculations are needed. A comprehensive<br />
sensitivity analysis of the IfBB shows that land use calculation<br />
is impacted by a lot of different factors. “We identified strong<br />
impact factors, like the assumed biomass yields, variable crops<br />
producing the same polymer feedstock, different processing<br />
routes for equal bioplastics, postulated biobased amounts<br />
and particularly the inclusion of old economy bioplastics like<br />
cellulosics or even rubber. Other impact factors like allocation<br />
or conversation rates often have a much lower and therefore<br />
overestimated influence on results of land use calculations.”<br />
Florence Aeschelmann and Michael Carus from nova-<br />
Institute confirm that it is important to allocate the land only<br />
to the actual amount of biomass used for the production of<br />
bioplastics: “Only a certain part of the harvested biomass is<br />
used for the production of bio-based polymers – other parts<br />
are used for food, feed or energy.“ The table below shows the<br />
biomass allocation between bio-based plastics and other<br />
uses, the correction factor, and the lower land use number<br />
taking the adopted allocation into account.<br />
Stakeholders interested in this important topic should<br />
not miss this year’s anniversary of the leading bioplastics<br />
conference in Europe.<br />
Bio-based<br />
polymer<br />
Biomass<br />
Bio-based plastics<br />
Biomass allocation to<br />
Food, feed and others<br />
Correction<br />
factor<br />
Land use ha/t<br />
full allocation to<br />
bio-based plastics<br />
Land use ha/t bio-based polymer,<br />
nova-Institute with allocation to all uses<br />
(w. correction factor)<br />
PLA100 Sugar beet 70 % 30 % 0.7 0.18 0.13<br />
PLA100 Sugar cane 30 % 70 % 0.3 0.16 0.<strong>05</strong><br />
PLA100 Wheat 60 % 40 % 0.6 1.04 0.62<br />
PLA100 Corn 75 % 25 % 0.75 0.37 0.28<br />
PET30 Sugar cane 30 % 70 % 0.3 0.08 0.024<br />
PE Sugar cane 30 % 70 % 0.3 0.48 0.14<br />
Source: nova-Institute<br />
www.en.european-bioplastics.org/environment/sustainable-sourcing/land-use/<br />
www.en.european-bioplastics.org/conference/<br />
Global land area<br />
13.4 billion ha = 100 %<br />
Global agricultural area<br />
5 billion ha = 37 %<br />
GLOBAL AGRICULTURAL AREA<br />
Pasture<br />
3.5 billion ha = 70 %*<br />
Arable land**<br />
1.4 billion ha = 30 %*<br />
Food & Feed<br />
1.24 billion ha = 26 %*<br />
Material use<br />
106 million ha = 2 %*<br />
Biofuels<br />
53 million ha = 1 %*<br />
Source: European Bioplastics | Institute for Bioplastics and<br />
Biocomposites, nova-Institute (October <strong>2015</strong>)<br />
Bioplastics<br />
2013: 0.6 million ha = 0.01 %*<br />
2018: 1.3 million ha = 0.02 %*<br />
* In relation to global agricultural area<br />
** Also includes 1 % fallow land<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 49
Basics<br />
Glossary 4.1 last update issue 04/<strong>2015</strong><br />
In bioplastics MAGAZINE again and again<br />
the same expressions appear that some of our readers<br />
might not (yet) be familiar with. This glossary shall help<br />
with these terms and shall help avoid repeated explanations<br />
such as PLA (Polylactide) in various articles.<br />
Bioplastics (as defined by European Bioplastics<br />
e.V.) is a term used to define two different<br />
kinds of plastics:<br />
a. Plastics based on → renewable resources<br />
(the focus is the origin of the raw material<br />
used). These can be biodegradable or not.<br />
b. → Biodegradable and → compostable<br />
plastics according to EN13432 or similar<br />
standards (the focus is the compostability of<br />
the final product; biodegradable and compostable<br />
plastics can be based on renewable<br />
(biobased) and/or non‐renewable (fossil) resources).<br />
Bioplastics may be<br />
‐ based on renewable resources and biodegradable;<br />
‐ based on renewable resources but not be<br />
biodegradable; and<br />
‐ based on fossil resources and biodegradable.<br />
1 st Generation feedstock | Carbohydrate rich<br />
plants such as corn or sugar cane that can<br />
also be used as food or animal feed are called<br />
food crops or 1 st generation feedstock. Bred<br />
my mankind over centuries for highest energy<br />
efficiency, currently, 1 st generation feedstock<br />
is the most efficient feedstock for the production<br />
of bioplastics as it requires the least<br />
amount of land to grow and produce the highest<br />
yields. [bM 04/09]<br />
2 nd Generation feedstock | refers to feedstock<br />
not suitable for food or feed. It can be either<br />
non‐food crops (e.g. cellulose) or waste materials<br />
from 1 st generation feedstock (e.g.<br />
waste vegetable oil). [bM 06/11]<br />
3 rd Generation feedstock | This term currently<br />
relates to biomass from algae, which<br />
– having a higher growth yield than 1 st and 2 nd<br />
generation feedstock – were given their own<br />
category.<br />
Aerobic digestion | Aerobic means in the<br />
presence of oxygen. In →composting, which is<br />
an aerobic process, →microorganisms access<br />
the present oxygen from the surrounding atmosphere.<br />
They metabolize the organic material<br />
to energy, CO 2<br />
, water and cell biomass,<br />
whereby part of the energy of the organic material<br />
is released as heat. [bM 03/07, bM 02/09]<br />
Since this Glossary will not be printed<br />
in each issue you can download a pdf version<br />
from our website (bit.ly/OunBB0)<br />
bioplastics MAGAZINE is grateful to European Bioplastics for the permission to use parts of their Glossary.<br />
Version 4.0 was revised using EuBP’s latest version (Jan <strong>2015</strong>).<br />
[*: bM ... refers to more comprehensive article previously published in bioplastics MAGAZINE)<br />
Anaerobic digestion | In anaerobic digestion,<br />
organic matter is degraded by a microbial<br />
population in the absence of oxygen<br />
and producing methane and carbon dioxide<br />
(= →biogas) and a solid residue that can be<br />
composted in a subsequent step without<br />
practically releasing any heat. The biogas can<br />
be treated in a Combined Heat and Power<br />
Plant (CHP), producing electricity and heat, or<br />
can be upgraded to bio‐methane [14] [bM 06/09]<br />
Amorphous | non‐crystalline, glassy with unordered<br />
lattice<br />
Amylopectin | Polymeric branched starch<br />
molecule with very high molecular weight<br />
(biopolymer, monomer is →Glucose) [bM <strong>05</strong>/09]<br />
Amylose | Polymeric non‐branched starch<br />
molecule with high molecular weight (biopolymer,<br />
monomer is →Glucose) [bM <strong>05</strong>/09]<br />
Biobased | The term biobased describes the<br />
part of a material or product that is stemming<br />
from →biomass. When making a biobasedclaim,<br />
the unit (→biobased carbon content,<br />
→biobased mass content), a percentage and<br />
the measuring method should be clearly stated [1]<br />
Biobased carbon | carbon contained in or<br />
stemming from →biomass. A material or<br />
product made of fossil and →renewable resources<br />
contains fossil and →biobased carbon.<br />
The biobased carbon content is measured via<br />
the 14 C method (radio carbon dating method)<br />
that adheres to the technical specifications as<br />
described in [1,4,5,6].<br />
Biobased labels | The fact that (and to<br />
what percentage) a product or a material is<br />
→biobased can be indicated by respective<br />
labels. Ideally, meaningful labels should be<br />
based on harmonised standards and a corresponding<br />
certification process by independent<br />
third party institutions. For the property<br />
biobased such labels are in place by certifiers<br />
→DIN CERTCO and →Vinçotte who both base<br />
their certifications on the technical specification<br />
as described in [4,5]<br />
A certification and corresponding label depicting<br />
the biobased mass content was developed<br />
by the French Association Chimie du Végétal<br />
[ACDV].<br />
Biobased mass content | describes the<br />
amount of biobased mass contained in a material<br />
or product. This method is complementary<br />
to the 14 C method, and furthermore, takes<br />
other chemical elements besides the biobased<br />
carbon into account, such as oxygen, nitrogen<br />
and hydrogen. A measuring method has<br />
been developed and tested by the Association<br />
Chimie du Végétal (ACDV) [1]<br />
Biobased plastic | A plastic in which constitutional<br />
units are totally or partly from →<br />
biomass [3]. If this claim is used, a percentage<br />
should always be given to which extent<br />
the product/material is → biobased [1]<br />
[bM 01/07, bM 03/10]<br />
Biodegradable Plastics | Biodegradable Plastics<br />
are plastics that are completely assimilated<br />
by the → microorganisms present a defined<br />
environment as food for their energy. The<br />
carbon of the plastic must completely be converted<br />
into CO 2<br />
during the microbial process.<br />
The process of biodegradation depends on<br />
the environmental conditions, which influence<br />
it (e.g. location, temperature, humidity) and<br />
on the material or application itself. Consequently,<br />
the process and its outcome can vary<br />
considerably. Biodegradability is linked to the<br />
structure of the polymer chain; it does not depend<br />
on the origin of the raw materials.<br />
There is currently no single, overarching standard<br />
to back up claims about biodegradability.<br />
One standard for example is ISO or in Europe:<br />
EN 14995 Plastics‐ Evaluation of compostability<br />
‐ Test scheme and specifications<br />
[bM 02/06, bM 01/07]<br />
Biogas | → Anaerobic digestion<br />
Biomass | Material of biological origin excluding<br />
material embedded in geological formations<br />
and material transformed to fossilised<br />
material. This includes organic material, e.g.<br />
trees, crops, grasses, tree litter, algae and<br />
waste of biological origin, e.g. manure [1, 2]<br />
Biorefinery | the co‐production of a spectrum<br />
of bio‐based products (food, feed, materials,<br />
chemicals including monomers or building<br />
blocks for bioplastics) and energy (fuels, power,<br />
heat) from biomass.[bM 02/13]<br />
Blend | Mixture of plastics, polymer alloy of at<br />
least two microscopically dispersed and molecularly<br />
distributed base polymers<br />
Bisphenol-A (BPA) | Monomer used to produce<br />
different polymers. BPA is said to cause<br />
health problems, due to the fact that is behaves<br />
like a hormone. Therefore it is banned<br />
for use in children’s products in many countries.<br />
BPI | Biodegradable Products Institute, a notfor‐profit<br />
association. Through their innovative<br />
compostable label program, BPI educates<br />
manufacturers, legislators and consumers<br />
about the importance of scientifically based<br />
standards for compostable materials which<br />
biodegrade in large composting facilities.<br />
Carbon footprint | (CFPs resp. PCFs – Product<br />
Carbon Footprint): Sum of →greenhouse<br />
gas emissions and removals in a product system,<br />
expressed as CO 2<br />
equivalent, and based<br />
on a →life cycle assessment. The CO 2<br />
equivalent<br />
of a specific amount of a greenhouse gas<br />
is calculated as the mass of a given greenhouse<br />
gas multiplied by its →global warmingpotential<br />
[1,2,15]<br />
50 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Basics<br />
Carbon neutral, CO 2<br />
neutral | describes a<br />
product or process that has a negligible impact<br />
on total atmospheric CO 2<br />
levels. For<br />
example, carbon neutrality means that any<br />
CO 2<br />
released when a plant decomposes or<br />
is burnt is offset by an equal amount of CO 2<br />
absorbed by the plant through photosynthesis<br />
when it is growing.<br />
Carbon neutrality can also be achieved<br />
through buying sufficient carbon credits to<br />
make up the difference. The latter option is<br />
not allowed when communicating → LCAs<br />
or carbon footprints regarding a material or<br />
product [1, 2].<br />
Carbon-neutral claims are tricky as products<br />
will not in most cases reach carbon neutrality<br />
if their complete life cycle is taken into consideration<br />
(including the end-of life).<br />
If an assessment of a material, however, is<br />
conducted (cradle to gate), carbon neutrality<br />
might be a valid claim in a B2B context. In this<br />
case, the unit assessed in the complete life<br />
cycle has to be clarified [1]<br />
Cascade use | of →renewable resources means<br />
to first use the →biomass to produce biobased<br />
industrial products and afterwards – due to<br />
their favourable energy balance – use them<br />
for energy generation (e.g. from a biobased<br />
plastic product to →biogas production). The<br />
feedstock is used efficiently and value generation<br />
increases decisively.<br />
Catalyst | substance that enables and accelerates<br />
a chemical reaction<br />
Cellophane | Clear film on the basis of →cellulose<br />
[bM 01/10]<br />
Cellulose | Cellulose is the principal component<br />
of cell walls in all higher forms of plant<br />
life, at varying percentages. It is therefore the<br />
most common organic compound and also<br />
the most common polysaccharide (multisugar)<br />
[11]. Cellulose is a polymeric molecule<br />
with very high molecular weight (monomer is<br />
→Glucose), industrial production from wood<br />
or cotton, to manufacture paper, plastics and<br />
fibres [bM 01/10]<br />
Cellulose ester | Cellulose esters occur by<br />
the esterification of cellulose with organic acids.<br />
The most important cellulose esters from<br />
a technical point of view are cellulose acetate<br />
(CA with acetic acid), cellulose propionate<br />
(CP with propionic acid) and cellulose butyrate<br />
(CB with butanoic acid). Mixed polymerisates,<br />
such as cellulose acetate propionate<br />
(CAP) can also be formed. One of the most<br />
well-known applications of cellulose aceto<br />
butyrate (CAB) is the moulded handle on the<br />
Swiss army knife [11]<br />
Cellulose acetate CA | → Cellulose ester<br />
CEN | Comité Européen de Normalisation<br />
(European organisation for standardization)<br />
Certification | is a process in which materials/products<br />
undergo a string of (laboratory)<br />
tests in order to verify that the fulfil certain<br />
requirements. Sound certification systems<br />
should be based on (ideally harmonised) European<br />
standards or technical specifications<br />
(e.g. by →CEN, USDA, ASTM, etc.) and be<br />
performed by independent third party laboratories.<br />
Successful certification guarantees<br />
a high product safety - also on this basis interconnected<br />
labels can be awarded that help<br />
the consumer to make an informed decision.<br />
Compost | A soil conditioning material of decomposing<br />
organic matter which provides nutrients<br />
and enhances soil structure.<br />
[bM 06/08, 02/09]<br />
Compostable Plastics | Plastics that are<br />
→ biodegradable under →composting conditions:<br />
specified humidity, temperature,<br />
→ microorganisms and timeframe. In order<br />
to make accurate and specific claims about<br />
compostability, the location (home, → industrial)<br />
and timeframe need to be specified [1].<br />
Several national and international standards<br />
exist for clearer definitions, for example EN<br />
14995 Plastics - Evaluation of compostability -<br />
Test scheme and specifications. [bM 02/06, bM 01/07]<br />
Composting | is the controlled →aerobic, or<br />
oxygen-requiring, decomposition of organic<br />
materials by →microorganisms, under controlled<br />
conditions. It reduces the volume and<br />
mass of the raw materials while transforming<br />
them into CO 2<br />
, water and a valuable soil conditioner<br />
– compost.<br />
When talking about composting of bioplastics,<br />
foremost →industrial composting in a<br />
managed composting facility is meant (criteria<br />
defined in EN 13432).<br />
The main difference between industrial and<br />
home composting is, that in industrial composting<br />
facilities temperatures are much<br />
higher and kept stable, whereas in the composting<br />
pile temperatures are usually lower,<br />
and less constant as depending on factors<br />
such as weather conditions. Home composting<br />
is a way slower-paced process than<br />
industrial composting. Also a comparatively<br />
smaller volume of waste is involved. [bM 03/07]<br />
Compound | plastic mixture from different<br />
raw materials (polymer and additives) [bM 04/10)<br />
Copolymer | Plastic composed of different<br />
monomers.<br />
Cradle-to-Gate | Describes the system<br />
boundaries of an environmental →Life Cycle<br />
Assessment (LCA) which covers all activities<br />
from the cradle (i.e., the extraction of raw materials,<br />
agricultural activities and forestry) up<br />
to the factory gate<br />
Cradle-to-Cradle | (sometimes abbreviated<br />
as C2C): Is an expression which communicates<br />
the concept of a closed-cycle economy,<br />
in which waste is used as raw material<br />
(‘waste equals food’). Cradle-to-Cradle is not<br />
a term that is typically used in →LCA studies.<br />
Cradle-to-Grave | Describes the system<br />
boundaries of a full →Life Cycle Assessment<br />
from manufacture (cradle) to use phase and<br />
disposal phase (grave).<br />
Crystalline | Plastic with regularly arranged<br />
molecules in a lattice structure<br />
Density | Quotient from mass and volume of<br />
a material, also referred to as specific weight<br />
DIN | Deutsches Institut für Normung (German<br />
organisation for standardization)<br />
DIN-CERTCO | independant certifying organisation<br />
for the assessment on the conformity<br />
of bioplastics<br />
Dispersing | fine distribution of non-miscible<br />
liquids into a homogeneous, stable mixture<br />
Drop-In bioplastics | chemically indentical<br />
to conventional petroleum based plastics,<br />
but made from renewable resources. Examples<br />
are bio-PE made from bio-ethanol (from<br />
e.g. sugar cane) or partly biobased PET; the<br />
monoethylene glykol made from bio-ethanol<br />
(from e.g. sugar cane). Developments to<br />
make terephthalic acid from renewable resources<br />
are under way. Other examples are<br />
polyamides (partly biobased e.g. PA 4.10 or PA<br />
6.10 or fully biobased like PA 5.10 or PA10.10)<br />
EN 13432 | European standard for the assessment<br />
of the → compostability of plastic<br />
packaging products<br />
Energy recovery | recovery and exploitation<br />
of the energy potential in (plastic) waste for<br />
the production of electricity or heat in waste<br />
incineration pants (waste-to-energy)<br />
Environmental claim | A statement, symbol<br />
or graphic that indicates one or more environmental<br />
aspect(s) of a product, a component,<br />
packaging or a service. [16]<br />
Enzymes | proteins that catalyze chemical<br />
reactions<br />
Enzyme-mediated plastics | are no →bioplastics.<br />
Instead, a conventional non-biodegradable<br />
plastic (e.g. fossil-based PE) is enriched<br />
with small amounts of an organic additive.<br />
Microorganisms are supposed to consume<br />
these additives and the degradation process<br />
should then expand to the non-biodegradable<br />
PE and thus make the material degrade. After<br />
some time the plastic is supposed to visually<br />
disappear and to be completely converted to<br />
carbon dioxide and water. This is a theoretical<br />
concept which has not been backed up by<br />
any verifiable proof so far. Producers promote<br />
enzyme-mediated plastics as a solution to littering.<br />
As no proof for the degradation process<br />
has been provided, environmental beneficial<br />
effects are highly questionable.<br />
Ethylene | colour- and odourless gas, made<br />
e.g. from, Naphtha (petroleum) by cracking or<br />
from bio-ethanol by dehydration, monomer of<br />
the polymer polyethylene (PE)<br />
European Bioplastics e.V. | The industry association<br />
representing the interests of Europe’s<br />
thriving bioplastics’ industry. Founded<br />
in Germany in 1993 as IBAW, European<br />
Bioplastics today represents the interests<br />
of about 50 member companies throughout<br />
the European Union and worldwide. With<br />
members from the agricultural feedstock,<br />
chemical and plastics industries, as well as<br />
industrial users and recycling companies, European<br />
Bioplastics serves as both a contact<br />
platform and catalyst for advancing the aims<br />
of the growing bioplastics industry.<br />
Extrusion | process used to create plastic<br />
profiles (or sheet) of a fixed cross-section<br />
consisting of mixing, melting, homogenising<br />
and shaping of the plastic.<br />
FDCA | 2,5-furandicarboxylic acid, an intermediate<br />
chemical produced from 5-HMF.<br />
The dicarboxylic acid can be used to make →<br />
PEF = polyethylene furanoate, a polyester that<br />
could be a 100% biobased alternative to PET.<br />
Fermentation | Biochemical reactions controlled<br />
by → microorganisms or → enyzmes (e.g. the<br />
transformation of sugar into lactic acid).<br />
FSC | Forest Stewardship Council. FSC is an<br />
independent, non-governmental, not-forprofit<br />
organization established to promote the<br />
responsible and sustainable management of<br />
the world’s forests.<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 51
Basics<br />
Gelatine | Translucent brittle solid substance,<br />
colorless or slightly yellow, nearly tasteless<br />
and odorless, extracted from the collagen inside<br />
animals‘ connective tissue.<br />
Genetically modified organism (GMO) |<br />
Organisms, such as plants and animals,<br />
whose genetic material (DNA) has been altered<br />
are called genetically modified organisms<br />
(GMOs). Food and feed which contain<br />
or consist of such GMOs, or are produced<br />
from GMOs, are called genetically modified<br />
(GM) food or feed [1]. If GM crops are used<br />
in bioplastics production, the multiple-stage<br />
processing and the high heat used to create<br />
the polymer removes all traces of genetic<br />
material. This means that the final bioplastics<br />
product contains no genetic traces. The<br />
resulting bioplastics is therefore well suited<br />
to use in food packaging as it contains no genetically<br />
modified material and cannot interact<br />
with the contents.<br />
Global Warming | Global warming is the rise<br />
in the average temperature of Earth’s atmosphere<br />
and oceans since the late 19th century<br />
and its projected continuation [8]. Global<br />
warming is said to be accelerated by → green<br />
house gases.<br />
Glucose | Monosaccharide (or simple sugar).<br />
G. is the most important carbohydrate (sugar)<br />
in biology. G. is formed by photosynthesis or<br />
hydrolyse of many carbohydrates e. g. starch.<br />
Greenhouse gas GHG | Gaseous constituent<br />
of the atmosphere, both natural and anthropogenic,<br />
that absorbs and emits radiation at<br />
specific wavelengths within the spectrum of<br />
infrared radiation emitted by the earth’s surface,<br />
the atmosphere, and clouds [1, 9]<br />
Greenwashing | The act of misleading consumers<br />
regarding the environmental practices<br />
of a company, or the environmental benefits<br />
of a product or service [1, 10]<br />
Granulate, granules | small plastic particles<br />
(3-4 millimetres), a form in which plastic is<br />
sold and fed into machines, easy to handle<br />
and dose.<br />
HMF (5-HMF) | 5-hydroxymethylfurfural is an<br />
organic compound derived from sugar dehydration.<br />
It is a platform chemical, a building<br />
block for 20 performance polymers and over<br />
175 different chemical substances. The molecule<br />
consists of a furan ring which contains<br />
both aldehyde and alcohol functional groups.<br />
5-HMF has applications in many different<br />
industries such as bioplastics, packaging,<br />
pharmaceuticals, adhesives and chemicals.<br />
One of the most promising routes is 2,5 furandicarboxylic<br />
acid (FDCA), produced as an intermediate<br />
when 5-HMF is oxidised. FDCA is<br />
used to produce PEF, which can substitute<br />
terephthalic acid in polyester, especially polyethylene<br />
terephthalate (PET). [bM 03/14]<br />
Home composting | →composting [bM 06/08]<br />
Humus | In agriculture, humus is often used<br />
simply to mean mature →compost, or natural<br />
compost extracted from a forest or other<br />
spontaneous source for use to amend soil.<br />
Hydrophilic | Property: water-friendly, soluble<br />
in water or other polar solvents (e.g. used<br />
in conjunction with a plastic which is not water<br />
resistant and weather proof or that absorbs<br />
water such as Polyamide (PA).<br />
Hydrophobic | Property: water-resistant, not<br />
soluble in water (e.g. a plastic which is water<br />
resistant and weather proof, or that does not<br />
absorb any water such as Polyethylene (PE)<br />
or Polypropylene (PP).<br />
Industrial composting | is an established process<br />
with commonly agreed upon requirements<br />
(e.g. temperature, timeframe) for transforming<br />
biodegradable waste into stable, sanitised<br />
products to be used in agriculture. The criteria<br />
for industrial compostability of packaging have<br />
been defined in the EN 13432. Materials and<br />
products complying with this standard can be<br />
certified and subsequently labelled accordingly<br />
[1,7] [bM 06/08, 02/09]<br />
ISO | International Organization for Standardization<br />
JBPA | Japan Bioplastics Association<br />
Land use | The surface required to grow sufficient<br />
feedstock (land use) for today’s bioplastic<br />
production is less than 0.01 percent of the<br />
global agricultural area of 5 billion hectares.<br />
It is not yet foreseeable to what extent an increased<br />
use of food residues, non-food crops<br />
or cellulosic biomass (see also →1 st /2 nd /3 rd<br />
generation feedstock) in bioplastics production<br />
might lead to an even further reduced<br />
land use in the future [bM 04/09, 01/14]<br />
LCA | is the compilation and evaluation of the<br />
input, output and the potential environmental<br />
impact of a product system throughout its life<br />
cycle [17]. It is sometimes also referred to as<br />
life cycle analysis, ecobalance or cradle-tograve<br />
analysis. [bM 01/09]<br />
Littering | is the (illegal) act of leaving waste<br />
such as cigarette butts, paper, tins, bottles,<br />
cups, plates, cutlery or bags lying in an open<br />
or public place.<br />
Marine litter | Following the European Commission’s<br />
definition, “marine litter consists of<br />
items that have been deliberately discarded,<br />
unintentionally lost, or transported by winds<br />
and rivers, into the sea and on beaches. It<br />
mainly consists of plastics, wood, metals,<br />
glass, rubber, clothing and paper”. Marine<br />
debris originates from a variety of sources.<br />
Shipping and fishing activities are the predominant<br />
sea-based, ineffectively managed<br />
landfills as well as public littering the main<br />
land-based sources. Marine litter can pose a<br />
threat to living organisms, especially due to<br />
ingestion or entanglement.<br />
Currently, there is no international standard<br />
available, which appropriately describes the<br />
biodegradation of plastics in the marine environment.<br />
However, a number of standardisation<br />
projects are in progress at ISO and ASTM<br />
level. Furthermore, the European project<br />
OPEN BIO addresses the marine biodegradation<br />
of biobased products.<br />
Mass balance | describes the relationship between<br />
input and output of a specific substance<br />
within a system in which the output from the<br />
system cannot exceed the input into the system.<br />
First attempts were made by plastic raw material<br />
producers to claim their products renewable<br />
(plastics) based on a certain input<br />
of biomass in a huge and complex chemical<br />
plant, then mathematically allocating this<br />
biomass input to the produced plastic.<br />
These approaches are at least controversially<br />
disputed [bM 04/14, <strong>05</strong>/14, 01/15]<br />
Microorganism | Living organisms of microscopic<br />
size, such as bacteria, funghi or yeast.<br />
Molecule | group of at least two atoms held<br />
together by covalent chemical bonds.<br />
Monomer | molecules that are linked by polymerization<br />
to form chains of molecules and<br />
then plastics<br />
Mulch film | Foil to cover bottom of farmland<br />
Organic recycling | means the treatment of<br />
separately collected organic waste by anaerobic<br />
digestion and/or composting.<br />
Oxo-degradable / Oxo-fragmentable | materials<br />
and products that do not biodegrade!<br />
The underlying technology of oxo-degradability<br />
or oxo-fragmentation is based on special additives,<br />
which, if incorporated into standard<br />
resins, are purported to accelerate the fragmentation<br />
of products made thereof. Oxodegradable<br />
or oxo-fragmentable materials do<br />
not meet accepted industry standards on compostability<br />
such as EN 13432. [bM 01/09, <strong>05</strong>/09]<br />
PBAT | Polybutylene adipate terephthalate, is<br />
an aliphatic-aromatic copolyester that has the<br />
properties of conventional polyethylene but is<br />
fully biodegradable under industrial composting.<br />
PBAT is made from fossil petroleum with<br />
first attempts being made to produce it partly<br />
from renewable resources [bM 06/09]<br />
PBS | Polybutylene succinate, a 100% biodegradable<br />
polymer, made from (e.g. bio-BDO)<br />
and succinic acid, which can also be produced<br />
biobased [bM 03/12].<br />
PC | Polycarbonate, thermoplastic polyester,<br />
petroleum based and not degradable, used<br />
for e.g. baby bottles or CDs. Criticized for its<br />
BPA (→ Bisphenol-A) content.<br />
PCL | Polycaprolactone, a synthetic (fossil<br />
based), biodegradable bioplastic, e.g. used as<br />
a blend component.<br />
PE | Polyethylene, thermoplastic polymerised<br />
from ethylene. Can be made from renewable<br />
resources (sugar cane via bio-ethanol) [bM <strong>05</strong>/10]<br />
PEF | polyethylene furanoate, a polyester<br />
made from monoethylene glycol (MEG) and<br />
→FDCA (2,5-furandicarboxylic acid , an intermediate<br />
chemical produced from 5-HMF). It<br />
can be a 100% biobased alternative for PET.<br />
PEF also has improved product characteristics,<br />
such as better structural strength and<br />
improved barrier behaviour, which will allow<br />
for the use of PEF bottles in additional applications.<br />
[bM 03/11, 04/12]<br />
PET | Polyethylenterephthalate, transparent<br />
polyester used for bottles and film. The<br />
polyester is made from monoethylene glycol<br />
(MEG), that can be renewably sourced from<br />
bio-ethanol (sugar cane) and (until now fossil)<br />
terephthalic acid [bM 04/14]<br />
PGA | Polyglycolic acid or Polyglycolide is a biodegradable,<br />
thermoplastic polymer and the<br />
simplest linear, aliphatic polyester. Besides<br />
ist use in the biomedical field, PGA has been<br />
introduced as a barrier resin [bM 03/09]<br />
PHA | Polyhydroxyalkanoates (PHA) or the<br />
polyhydroxy fatty acids, are a family of biodegradable<br />
polyesters. As in many mammals,<br />
including humans, that hold energy reserves<br />
in the form of body fat there are also bacteria<br />
that hold intracellular reserves in for of<br />
of polyhydroxy alkanoates. Here the microorganisms<br />
store a particularly high level of<br />
52 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Basics<br />
energy reserves (up to 80% of their own body<br />
weight) for when their sources of nutrition become<br />
scarce. By farming this type of bacteria,<br />
and feeding them on sugar or starch (mostly<br />
from maize), or at times on plant oils or other<br />
nutrients rich in carbonates, it is possible to<br />
obtain PHA‘s on an industrial scale [11]. The<br />
most common types of PHA are PHB (Polyhydroxybutyrate,<br />
PHBV and PHBH. Depending<br />
on the bacteria and their food, PHAs with<br />
different mechanical properties, from rubbery<br />
soft trough stiff and hard as ABS, can be produced.<br />
Some PHSs are even biodegradable in<br />
soil or in a marine environment<br />
PLA | Polylactide or Polylactic Acid (PLA), a<br />
biodegradable, thermoplastic, linear aliphatic<br />
polyester based on lactic acid, a natural acid,<br />
is mainly produced by fermentation of sugar<br />
or starch with the help of micro-organisms.<br />
Lactic acid comes in two isomer forms, i.e. as<br />
laevorotatory D(-)lactic acid and as dextrorotary<br />
L(+)lactic acid.<br />
Modified PLA types can be produced by the<br />
use of the right additives or by certain combinations<br />
of L- and D- lactides (stereocomplexing),<br />
which then have the required rigidity for<br />
use at higher temperatures [13] [bM 01/09, 01/12]<br />
Plastics | Materials with large molecular<br />
chains of natural or fossil raw materials, produced<br />
by chemical or biochemical reactions.<br />
PPC | Polypropylene Carbonate, a bioplastic<br />
made by copolymerizing CO 2<br />
with propylene<br />
oxide (PO) [bM 04/12]<br />
PTT | Polytrimethylterephthalate (PTT), partially<br />
biobased polyester, is similarly to PET<br />
produced using terephthalic acid or dimethyl<br />
terephthalate and a diol. In this case it is a<br />
biobased 1,3 propanediol, also known as bio-<br />
PDO [bM 01/13]<br />
Renewable Resources | agricultural raw materials,<br />
which are not used as food or feed,<br />
but as raw material for industrial products<br />
or to generate energy. The use of renewable<br />
resources by industry saves fossil resources<br />
and reduces the amount of → greenhouse gas<br />
emissions. Biobased plastics are predominantly<br />
made of annual crops such as corn,<br />
cereals and sugar beets or perennial cultures<br />
such as cassava and sugar cane.<br />
Resource efficiency | Use of limited natural<br />
resources in a sustainable way while minimising<br />
impacts on the environment. A resource<br />
efficient economy creates more output<br />
or value with lesser input.<br />
Seedling Logo | The compostability label or<br />
logo Seedling is connected to the standard<br />
EN 13432/EN 14995 and a certification process<br />
managed by the independent institutions<br />
→DIN CERTCO and → Vinçotte. Bioplastics<br />
products carrying the Seedling fulfil the criteria<br />
laid down in the EN 13432 regarding industrial<br />
compostability. [bM 01/06, 02/10]<br />
Saccharins or carbohydrates | Saccharins or<br />
carbohydrates are name for the sugar-family.<br />
Saccharins are monomer or polymer sugar<br />
units. For example, there are known mono-,<br />
di- and polysaccharose. → glucose is a monosaccarin.<br />
They are important for the diet and<br />
produced biology in plants.<br />
Semi-finished products | plastic in form of<br />
sheet, film, rods or the like to be further processed<br />
into finshed products<br />
Sorbitol | Sugar alcohol, obtained by reduction<br />
of glucose changing the aldehyde group<br />
to an additional hydroxyl group. S. is used as<br />
a plasticiser for bioplastics based on starch.<br />
Starch | Natural polymer (carbohydrate)<br />
consisting of → amylose and → amylopectin,<br />
gained from maize, potatoes, wheat, tapioca<br />
etc. When glucose is connected to polymerchains<br />
in definite way the result (product) is<br />
called starch. Each molecule is based on 300<br />
-12000-glucose units. Depending on the connection,<br />
there are two types → amylose and →<br />
amylopectin known. [bM <strong>05</strong>/09]<br />
Starch derivatives | Starch derivatives are<br />
based on the chemical structure of → starch.<br />
The chemical structure can be changed by<br />
introducing new functional groups without<br />
changing the → starch polymer. The product<br />
has different chemical qualities. Mostly the<br />
hydrophilic character is not the same.<br />
Starch-ester | One characteristic of every<br />
starch-chain is a free hydroxyl group. When<br />
every hydroxyl group is connected with an<br />
acid one product is starch-ester with different<br />
chemical properties.<br />
Starch propionate and starch butyrate |<br />
Starch propionate and starch butyrate can be<br />
synthesised by treating the → starch with propane<br />
or butanic acid. The product structure<br />
is still based on → starch. Every based → glucose<br />
fragment is connected with a propionate<br />
or butyrate ester group. The product is more<br />
hydrophobic than → starch.<br />
Sustainable | An attempt to provide the best<br />
outcomes for the human and natural environments<br />
both now and into the indefinite future.<br />
One famous definition of sustainability is the<br />
one created by the Brundtland Commission,<br />
led by the former Norwegian Prime Minister<br />
G. H. Brundtland. The Brundtland Commission<br />
defined sustainable development as<br />
development that ‘meets the needs of the<br />
present without compromising the ability of<br />
future generations to meet their own needs.’<br />
Sustainability relates to the continuity of economic,<br />
social, institutional and environmental<br />
aspects of human society, as well as the nonhuman<br />
environment).<br />
Sustainable sourcing | of renewable feedstock<br />
for biobased plastics is a prerequisite<br />
for more sustainable products. Impacts such<br />
as the deforestation of protected habitats<br />
or social and environmental damage arising<br />
from poor agricultural practices must<br />
be avoided. Corresponding certification<br />
schemes, such as ISCC PLUS, WLC or Bon‐<br />
Sucro, are an appropriate tool to ensure the<br />
sustainable sourcing of biomass for all applications<br />
around the globe.<br />
Sustainability | as defined by European Bioplastics,<br />
has three dimensions: economic, social<br />
and environmental. This has been known<br />
as “the triple bottom line of sustainability”.<br />
This means that sustainable development involves<br />
the simultaneous pursuit of economic<br />
prosperity, environmental protection and social<br />
equity. In other words, businesses have<br />
to expand their responsibility to include these<br />
environmental and social dimensions. Sustainability<br />
is about making products useful to<br />
markets and, at the same time, having societal<br />
benefits and lower environmental impact<br />
than the alternatives currently available. It also<br />
implies a commitment to continuous improvement<br />
that should result in a further reduction<br />
of the environmental footprint of today’s products,<br />
processes and raw materials used.<br />
Thermoplastics | Plastics which soften or<br />
melt when heated and solidify when cooled<br />
(solid at room temperature).<br />
Thermoplastic Starch | (TPS) → starch that<br />
was modified (cooked, complexed) to make it<br />
a plastic resin<br />
Thermoset | Plastics (resins) which do not<br />
soften or melt when heated. Examples are<br />
epoxy resins or unsaturated polyester resins.<br />
Vinçotte | independant certifying organisation<br />
for the assessment on the conformity of bioplastics<br />
WPC | Wood Plastic Composite. Composite<br />
materials made of wood fiber/flour and plastics<br />
(mostly polypropylene).<br />
Yard Waste | Grass clippings, leaves, trimmings,<br />
garden residue.<br />
References:<br />
[1] Environmental Communication Guide,<br />
European Bioplastics, Berlin, Germany,<br />
2012<br />
[2] ISO 14067. Carbon footprint of products -<br />
Requirements and guidelines for quantification<br />
and communication<br />
[3] CEN TR 15932, Plastics - Recommendation<br />
for terminology and characterisation<br />
of biopolymers and bioplastics, 2010<br />
[4] CEN/TS 16137, Plastics - Determination<br />
of bio-based carbon content, 2011<br />
[5] ASTM D6866, Standard Test Methods for<br />
Determining the Biobased Content of<br />
Solid, Liquid, and Gaseous Samples Using<br />
Radiocarbon Analysis<br />
[6] SPI: Understanding Biobased Carbon<br />
Content, 2012<br />
[7] EN 13432, Requirements for packaging<br />
recoverable through composting and biodegradation.<br />
Test scheme and evaluation<br />
criteria for the final acceptance of packaging,<br />
2000<br />
[8] Wikipedia<br />
[9] ISO 14064 Greenhouse gases -- Part 1:<br />
Specification with guidance..., 2006<br />
[10] Terrachoice, 2010, www.terrachoice.com<br />
[11] Thielen, M.: Bioplastics: Basics. Applications.<br />
Markets, Polymedia Publisher,<br />
2012<br />
[12] Lörcks, J.: Biokunststoffe, Broschüre der<br />
FNR, 20<strong>05</strong><br />
[13] de Vos, S.: Improving heat-resistance of<br />
PLA using poly(D-lactide),<br />
bioplastics MAGAZINE, Vol. 3, <strong>Issue</strong> 02/2008<br />
[14] de Wilde, B.: Anaerobic Digestion, bioplastics<br />
MAGAZINE, Vol 4., <strong>Issue</strong> 06/2009<br />
[15] ISO 14067 onb Corbon Footprint of<br />
Products<br />
[16] ISO 14021 on Self-declared Environmental<br />
claims<br />
[17] ISO 14044 on Life Cycle Assessment<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 53
Suppliers Guide<br />
1. Raw Materials<br />
AGRANA Starch<br />
Thermoplastics<br />
Conrathstrasse 7<br />
A‐3950 Gmuend, Austria<br />
Tel: +43 676 8926 19374<br />
lukas.raschbauer@agrana.com<br />
www.agrana.com<br />
Evonik Industries AG<br />
Paul Baumann Straße 1<br />
45772 Marl, Germany<br />
Tel +49 2365 49‐4717<br />
evonik‐hp@evonik.com<br />
www.vestamid‐terra.com<br />
www.evonik.com<br />
Kingfa Sci. & Tech. Co., Ltd.<br />
No.33 Kefeng Rd, Sc. City, Guangzhou<br />
Hi‐Tech Ind. Development Zone,<br />
Guangdong, P.R. China. 510663<br />
Tel: +86 (0)20 6622 1696<br />
info@ecopond.com.cn<br />
www.ecopond.com.cn<br />
FLEX-162 Biodeg. Blown Film Resin!<br />
Bio-873 4-Star Inj. Bio-Based Resin!<br />
Simply contact:<br />
Tel.: +49 2161 6884467<br />
suppguide@bioplasticsmagazine.com<br />
Showa Denko Europe GmbH<br />
Konrad‐Zuse‐Platz 4<br />
81829 Munich, Germany<br />
Tel.: +49 89 93996226<br />
www.showa‐denko.com<br />
support@sde.de<br />
Jincheng, Lin‘an, Hangzhou,<br />
Zhejiang 311300, P.R. China<br />
China contact: Grace Jin<br />
mobile: 0086 135 7578 9843<br />
Grace@xinfupharm.com<br />
Europe contact(Belgium): Susan Zhang<br />
mobile: 0032 478 991619<br />
zxh0612@hotmail.com<br />
www.xinfupharm.com<br />
1.1 bio based monomers<br />
FKuR Kunststoff GmbH<br />
Siemensring 79<br />
D ‐ 47 877 Willich<br />
Tel. +49 2154 9251‐0<br />
Tel.: +49 2154 9251‐51<br />
sales@fkur.com<br />
www.fkur.com<br />
Stay permanently listed in the<br />
Suppliers Guide with your company<br />
logo and contact information.<br />
For only 6,– EUR per mm, per issue you<br />
can be present among top suppliers in<br />
the field of bioplastics.<br />
For Example:<br />
PTT MCC Biochem Co., Ltd.<br />
A JV of PTT and<br />
Mitsubishi Chemical Corporation<br />
Bangkok, Thailand<br />
Tel: +66(0) 2 140‐3563<br />
info@pttmcc.com<br />
www.pttmcc.com<br />
Corbion Purac<br />
Arkelsedijk 46, P.O. Box 21<br />
4200 AA Gorinchem ‐<br />
The Netherlands<br />
Tel.: +31 (0)183 695 695<br />
Fax: +31 (0)183 695 604<br />
www.corbion.com/bioplastics<br />
bioplastics@corbion.com<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
39 mm<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach<br />
Germany<br />
Tel. +49 2161 664864<br />
Fax +49 2161 631045<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
Sample Charge:<br />
39mm x 6,00 €<br />
= 234,00 € per entry/per issue<br />
Sample Charge for one year:<br />
6 issues x 234,00 EUR = 1,404.00 €<br />
The entry in our Suppliers Guide is<br />
bookable for one year (6 issues) and<br />
extends automatically if it’s not canceled<br />
three month before expiry.<br />
DuPont de Nemours International S.A.<br />
2 chemin du Pavillon<br />
1218 ‐ Le Grand Saconnex<br />
Switzerland<br />
Tel.: +41 22 171 51 11<br />
Fax: +41 22 580 22 45<br />
plastics@dupont.com<br />
www.renewable.dupont.com<br />
www.plastics.dupont.com<br />
Tel: +86 351‐8689356<br />
Fax: +86 351‐8689718<br />
www.ecoworld.jinhuigroup.com<br />
ecoworldsales@jinhuigroup.com<br />
62 136 Lestrem, France<br />
Tel.: + 33 (0) 3 21 63 36 00<br />
www.roquette‐performance‐plastics.com<br />
1.2 compounds<br />
API S.p.A.<br />
Via Dante Alighieri, 27<br />
36065 Mussolente (VI), Italy<br />
Telephone +39 0424 579711<br />
www.apiplastic.com<br />
www.apinatbio.com<br />
PolyOne<br />
Avenue Melville Wilson, 2<br />
Zoning de la Fagne<br />
5330 Assesse<br />
Belgium<br />
Tel.: + 32 83 660 211<br />
www.polyone.com<br />
1.3 PLA<br />
Shenzhen Esun Ind. Co;Ltd<br />
www.brightcn.net<br />
www.esun.en.alibaba.com<br />
bright@brightcn.net<br />
Tel: +86‐755‐2603 1978<br />
1.4 starch-based bioplastics<br />
www.facebook.com<br />
www.issuu.com<br />
www.twitter.com<br />
www.youtube.com<br />
Limagrain Céréales Ingrédients<br />
ZAC „Les Portes de Riom“ ‐ BP 173<br />
63204 Riom Cedex ‐ France<br />
Tel. +33 (0)4 73 67 17 00<br />
Fax +33 (0)4 73 67 17 10<br />
www.biolice.com<br />
54 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Suppliers Guide<br />
2. Additives/Secondary raw materials<br />
BIOTEC<br />
Biologische Naturverpackungen<br />
Werner-Heisenberg-Strasse 32<br />
46446 Emmerich/Germany<br />
Tel.: +49 (0) 2822 – 92510<br />
info@biotec.de<br />
www.biotec.de<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
3. Semi finished products<br />
3.1 films<br />
NOVAMONT S.p.A.<br />
Via Fauser , 8<br />
28100 Novara - ITALIA<br />
Fax +39.0321.699.601<br />
Tel. +39.0321.699.611<br />
www.novamont.com<br />
Uhde Inventa-Fischer GmbH<br />
Holzhauser Strasse 157–159<br />
D-13509 Berlin<br />
Tel. +49 30 43 567 5<br />
Fax +49 30 43 567 699<br />
sales.de@uhde-inventa-fischer.com<br />
Uhde Inventa-Fischer AG<br />
Via Innovativa 31<br />
CH-7013 Domat/Ems<br />
Tel. +41 81 632 63 11<br />
Fax +41 81 632 74 03<br />
sales.ch@uhde-inventa-fischer.com<br />
www.uhde-inventa-fischer.com<br />
Grabio Greentech Corporation<br />
Tel: +886-3-598-6496<br />
No. 91, Guangfu N. Rd., Hsinchu<br />
Industrial Park,Hukou Township,<br />
Hsinchu County 30351, Taiwan<br />
sales@grabio.com.tw<br />
www.grabio.com.tw<br />
1.5 PHA<br />
Infiana Germany GmbH & Co. KG<br />
Zweibrückenstraße 15-25<br />
91301 Forchheim<br />
Tel. +49-9191 81-0<br />
Fax +49-9191 81-212<br />
www.infiana.com<br />
President Packaging Ind., Corp.<br />
PLA Paper Hot Cup manufacture<br />
In Taiwan, www.ppi.com.tw<br />
Tel.: +886-6-570-4066 ext.5531<br />
Fax: +886-6-570-4077<br />
sales@ppi.com.tw<br />
6. Equipment<br />
6.1 Machinery & Molds<br />
9. Services<br />
Osterfelder Str. 3<br />
46047 Oberhausen<br />
Tel.: +49 (0)208 8598 1227<br />
Fax: +49 (0)208 8598 1424<br />
thomas.wodke@umsicht.fhg.de<br />
www.umsicht.fraunhofer.de<br />
TianAn Biopolymer<br />
No. 68 Dagang 6th Rd,<br />
Beilun, Ningbo, China, 315800<br />
Tel. +86-57 48 68 62 50 2<br />
Fax +86-57 48 68 77 98 0<br />
enquiry@tianan-enmat.com<br />
www.tianan-enmat.com<br />
Metabolix, Inc.<br />
Bio-based and biodegradable resins<br />
and performance additives<br />
21 Erie Street<br />
Cambridge, MA 02139, USA<br />
US +1-617-583-1700<br />
DE +49 (0) 221 / 88 88 94 00<br />
www.metabolix.com<br />
info@metabolix.com<br />
1.6 masterbatches<br />
GRAFE-Group<br />
Waldecker Straße 21,<br />
99444 Blankenhain, Germany<br />
Tel. +49 36459 45 0<br />
www.grafe.com<br />
Taghleef Industries SpA, Italy<br />
Via E. Fermi, 46<br />
33<strong>05</strong>8 San Giorgio di Nogaro (UD)<br />
Contact Emanuela Bardi<br />
Tel. +39 0431 627264<br />
Mobile +39 342 6565309<br />
emanuela.bardi@ti-films.com<br />
www.ti-films.com<br />
4. Bioplastics products<br />
Minima Technology Co., Ltd.<br />
Esmy Huang, Marketing Manager<br />
No.33. Yichang E. Rd., Taipin City,<br />
Taichung County<br />
411, Taiwan (R.O.C.)<br />
Tel. +886(4)2277 6888<br />
Fax +883(4)2277 6989<br />
Mobil +886(0)982-829988<br />
esmy@minima-tech.com<br />
Skype esmy325<br />
www.minima-tech.com<br />
Molds, Change Parts and Turnkey<br />
Solutions for the PET/Bioplastic<br />
Container Industry<br />
284 Pinebush Road<br />
Cambridge Ontario<br />
Canada N1T 1Z6<br />
Tel. +1 519 624 9720<br />
Fax +1 519 624 9721<br />
info@hallink.com<br />
www.hallink.com<br />
6.2 Laboratory Equipment<br />
MODA: Biodegradability Analyzer<br />
SAIDA FDS INC.<br />
143-10 Isshiki, Yaizu,<br />
Shizuoka,Japan<br />
Tel:+81-54-624-6260<br />
Info2@moda.vg<br />
www.saidagroup.jp<br />
7. Plant engineering<br />
EREMA Engineering Recycling<br />
Maschinen und Anlagen GmbH<br />
Unterfeldstrasse 3<br />
4<strong>05</strong>2 Ansfelden, AUSTRIA<br />
Phone: +43 (0) 732 / 3190-0<br />
Fax: +43 (0) 732 / 3190-23<br />
erema@erema.at<br />
www.erema.at<br />
Institut für Kunststofftechnik<br />
Universität Stuttgart<br />
Böblinger Straße 70<br />
70199 Stuttgart<br />
Tel +49 711/685-62814<br />
Linda.Goebel@ikt.uni-stuttgart.de<br />
www.ikt.uni-stuttgart.de<br />
narocon<br />
Dr. Harald Kaeb<br />
Tel.: +49 30-28096930<br />
kaeb@narocon.de<br />
www.narocon.de<br />
nova-Institut GmbH<br />
Chemiepark Knapsack<br />
Industriestrasse 300<br />
50354 Huerth, Germany<br />
Tel.: +49(0)2233-48-14 40<br />
E-Mail: contact@nova-institut.de<br />
www.biobased.eu<br />
PolyOne<br />
Avenue Melville Wilson, 2<br />
Zoning de la Fagne<br />
5330 Assesse<br />
Belgium<br />
Tel.: + 32 83 660 211<br />
www.polyone.com<br />
Natur-Tec ® - Northern Technologies<br />
4201 Woodland Road<br />
Circle Pines, MN 55014 USA<br />
Tel. +1 763.404.8700<br />
Fax +1 763.225.6645<br />
info@natur-tec.com<br />
www.natur-tec.com<br />
UL International TTC GmbH<br />
Rheinuferstrasse 7-9, Geb. R33<br />
47829 Krefeld-Uerdingen, Germany<br />
Tel.: +49 (0) 2151 5370-333<br />
Fax: +49 (0) 2151 5370-334<br />
ttc@ul.com<br />
www.ulttc.com<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 55
Suppliers Guide<br />
10. Institutions<br />
10.1 Associations<br />
BPI - The Biodegradable<br />
Products Institute<br />
331 West 57th Street, Suite 415<br />
New York, NY 10019, USA<br />
Tel. +1‐888‐274‐5646<br />
info@bpiworld.org<br />
10.2 Universities<br />
IfBB – Institute for Bioplastics<br />
and Biocomposites<br />
University of Applied Sciences<br />
and Arts Hanover<br />
Faculty II – Mechanical and<br />
Bioprocess Engineering<br />
Heisterbergallee 12<br />
30453 Hannover, Germany<br />
Tel.: +49 5 11 / 92 96 ‐ 22 69<br />
Fax: +49 5 11 / 92 96 ‐ 99 ‐ 22 69<br />
lisa.mundzeck@fh‐hannover.de<br />
http://www.ifbb‐hannover.de/<br />
10.3 Other Institutions<br />
Biobased Packaging Innovations<br />
Caroli Buitenhuis<br />
IJburglaan 836<br />
1087 EM Amsterdam<br />
The Netherlands<br />
Tel.: +31 6‐24216733<br />
http://www.biobasedpackaging.nl<br />
Simply contact:<br />
Tel.: +49 2161 6884467<br />
suppguide@bioplasticsmagazine.com<br />
Stay permanently listed in the<br />
Suppliers Guide with your company<br />
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For only 6,– EUR per mm, per issue you<br />
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For Example:<br />
European Bioplastics e.V.<br />
Marienstr. 19/20<br />
10117 Berlin, Germany<br />
Tel. +49 30 284 82 350<br />
Fax +49 30 284 84 359<br />
info@european‐bioplastics.org<br />
www.european‐bioplastics.org<br />
Michigan State University<br />
Department of Chemical<br />
Engineering & Materials Science<br />
Professor Ramani Narayan<br />
East Lansing MI 48824, USA<br />
Tel. +1 517 719 7163<br />
narayan@msu.edu<br />
Polymedia Publisher GmbH<br />
Dammer Str. 112<br />
41066 Mönchengladbach<br />
Germany<br />
Tel. +49 2161 664864<br />
Fax +49 2161 631045<br />
info@bioplasticsmagazine.com<br />
www.bioplasticsmagazine.com<br />
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magnetic_148,5x1<strong>05</strong>.ai 175.00 lpi 15.00° 75.00° 0.00° 45.00° 14.03.2009 10:13:31<br />
Prozess CyanProzess MagentaProzess GelbProzess Schwarz<br />
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56 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Events<br />
ISSN 1862-5258<br />
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Highlights<br />
Fibres / Textiles| 12<br />
Barrier materials | 36<br />
Basics<br />
Land use (update) | 48<br />
<strong>05</strong> | <strong>2015</strong><br />
Event<br />
Calendar<br />
4 th EPNOE International Polysaccharide Conference<br />
19.10.<strong>2015</strong> - 22.10.<strong>2015</strong> - Warsaw, Poland<br />
http://epnoe<strong>2015</strong>.ibwch.lodz.pl<br />
10 th European Bioplastics Conference<br />
<strong>05</strong>.11.<strong>2015</strong> - 06.11.<strong>2015</strong> - Berlin, Germany<br />
www.european‐bioplastics.org<br />
Microplastic in the environment<br />
23.11.<strong>2015</strong> - 24.11.<strong>2015</strong> - Cologne, Germany<br />
http://microplastic‐conference.eu<br />
3 rd Biopolymers <strong>2015</strong> International Conference<br />
14.12.<strong>2015</strong> - 16.12.<strong>2015</strong> - Nantes, France<br />
https://colloque.inra.fr/biopolymers<strong>2015</strong><br />
Sixth WPC & NFC Conference<br />
16.12.<strong>2015</strong> - 17.12.<strong>2015</strong> - Cologne, Germany<br />
http://wpc‐conference.com<br />
BioMass for Sustainable Future:<br />
Re-Invention of Polymeric Materials<br />
09.02.2016 - 11.02.2016 - Las Vegas, Nevada, USA<br />
www.BioPlastConference.com<br />
SUSTAINABLE PLASTICS 2016<br />
01.03.2016 - 02.03.2016 - Cologne, Germany<br />
www.amiplastics‐na.com/events/Event.aspx?code=C706&sec=5459<br />
Innovation Takes Root<br />
30.03.2016 - 01.04.2016 - Orlando Florida, USA<br />
www.innovationtakesroot.com<br />
bioplastics MAGAZINE Vol. 10<br />
Highlights<br />
Blow Moulding | 16<br />
Building & Construction | 10<br />
Basics<br />
Foaming Plastics | 41<br />
bioplastics MAGAZINE Vol. 10<br />
... is read in 92 countries<br />
News<br />
PHA from sugar beet | 7<br />
... is read in 92 countries<br />
4 th PLA World Congress<br />
organized by bioplastics MAGAZINE<br />
24 - 25 May 2016 - Munich, Germany<br />
www.pla‐world‐congress.com<br />
3 rd Bioplastics Buisness Breakfast K‘2016<br />
organized by bioplastics MAGAZINE<br />
20-22 Oct 2016 - Düsseldorf, Germany<br />
www.bioplastics‐breakfast.com<br />
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and you will get our watch or the book 3)<br />
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3) Gratis‐Buch in Deutschland nicht möglich, no free book in Germany<br />
bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10 57
Companies in this issue<br />
Company Editorial Advert Company Editorial Advert Company Editorial Advert<br />
3DOM 24<br />
A. Schulman 11<br />
Addcomp Holland 16<br />
Agrana Starch Thermoplastics 54<br />
Aimplas 16,25<br />
Ainia-Aimplas 11<br />
Aitex 16<br />
Algix 24<br />
Alki 10<br />
API 54<br />
API Institute 14<br />
Archa 44<br />
ASTM 5<br />
Avanzare Innovación 16,44<br />
BASF 25<br />
Belgian Bio Packaging 6<br />
Bi-Ax International 38<br />
Bill Lewis Lures 11,30<br />
Biobased Packaging Innovations 56<br />
Bio-on 7<br />
Bioplastics Organisations Network 6<br />
Biotec 55<br />
Bösel Plastic Managenment 56<br />
BPI 56<br />
Braskem 10<br />
c2renew 24<br />
Canatura 16<br />
Centre for Process Innovation 23<br />
Clemson Univ. 38<br />
Club Bio-Plastique 6<br />
CNR 44<br />
colorFabb 32<br />
COMPOSITES EUROPE (Reed) 8<br />
Condensia Quimica 44<br />
Corbion 54<br />
Cristal Union 7<br />
DuPont 54<br />
Erema 12 55<br />
European Bioplastics 6,48 48,56<br />
Evonik 54,59<br />
FKuR 32 2,54<br />
Fraunhofer ISC 44<br />
Fraunhofer UMSICHT 55<br />
Germaine de Capuccini 11<br />
Grabio Greentech 55<br />
Grafe 54,55<br />
h.B. Fuller 38<br />
Hallink 55<br />
Helian Polymers 32<br />
Holland Bioplastics 6<br />
Infiana Germany 55<br />
Innovació i Recerca Industrial i Sostenible 26,46<br />
Innovate UK 22<br />
Innovia Films 31,38,42<br />
Institut for Bioplastics & Biocomposites 48 56<br />
INSTM 44<br />
ITA 16<br />
Jinhui Zhaolong 39,54<br />
Kansai Univ. 15<br />
KiddieKix 31<br />
Kingfa 54<br />
Kurara 40<br />
Limagrain Céréales Ingrédients 54<br />
Matríca 34<br />
Metabolix 55<br />
MGH 11,30<br />
Michigan State University 56<br />
Minima Technology 55<br />
Mitsubishi Chemical 11<br />
Moore Capital 7<br />
narocon 55<br />
NatureWorks 28,31,38<br />
Natur-Tec 55<br />
Nordisk Bioplast Förening 6<br />
nova-Institute 8,48 19,37,47,55<br />
Novamont 5, 34 55,6<br />
Nürnberg Messe (BRAU Beviale) 27<br />
Petroplast 11<br />
Plantic 40<br />
Plasma 44<br />
plasticker 56<br />
PolyOne 54,55<br />
President Packaging 55<br />
PTT/MCC 29,54<br />
Qmilch Deutschland 13<br />
Research & Markets 6<br />
RIKILT Wageningen 18<br />
Roquette 7 54<br />
Saida 55<br />
Saphium Biotechnology 26<br />
Sharp 11<br />
SHENZHEN ESUN INDUSTRIAL 54<br />
Showa Denko 54<br />
STFI 16<br />
Taghleef Industries 55<br />
Tecnológia Perchados textiles 16<br />
TECOS 44<br />
Teijin 15<br />
TerraVeradae BioWorks 22<br />
Tetra Pak 10<br />
TianAn Biopolymer 55<br />
Treleoni 31<br />
Uhde Inventa-Fischer 21,55<br />
UL International TTC 55<br />
Univ. Hawai'i 7<br />
Univ. Pisa 46<br />
Univ. Stuttgart (IKT) 55<br />
Verband kompostierbare Produkte 6<br />
Versalis (Eni) 34<br />
Wageningen (WUR) 18<br />
Weyermann 16<br />
Zhejiang Hangzhou Xinfu Pharmaceutical 54<br />
Editorial Planner<br />
<strong>2015</strong>/16<br />
<strong>Issue</strong> Month Publ.-Date<br />
edit/ad/<br />
Deadline<br />
06/<strong>2015</strong> Nov/Dec 07 Dec 15 06 Nov 15<br />
Editorial Focus (1) Editorial Focus (2) Basics<br />
Films / Flexibles /<br />
Bags<br />
Consumer & Office<br />
Electronics<br />
Plastics from CO 2<br />
(Update)<br />
01/2016 Jan/Feb 08 Feb 16 31 Dec 15 Automotive Foams Green Public<br />
Procurement<br />
Trade-Fair<br />
Specials<br />
02/2016 Mar/Apr 04 Apr 16 04 Mar 16 Thermoforming /<br />
Rigid Packaging<br />
Marine Pollution /<br />
Marine Degaradation<br />
Design for Recyclability<br />
Chinaplas<br />
preview<br />
03/2016 May/Jun 06 Jun 16 06 May 16 Injection moulding Joining of bioplastics<br />
(welding, glueing etc),<br />
Adhesives<br />
PHA (update)<br />
04/2016 Jul/Aug 01 Aug 16 01 Jul 16 Blow Moulding Toys Additives<br />
Chinaplas<br />
Review<br />
<strong>05</strong>/2016 Sep/Oct 04 Oct 16 02 Sep 16 Fiber / Textile /<br />
Nonwoven<br />
Polyurethanes /<br />
Elastomers/Rubber<br />
Co-Polyesters<br />
K'2016 preview<br />
06/2016 Nov/Dec <strong>05</strong> Dec 16 04 Nov 16 Films / Flexibles /<br />
Bags<br />
Consumer & Office<br />
Electronics<br />
Certification - Blessing<br />
and Curse<br />
K'2016 Review<br />
58 bioplastics MAGAZINE [<strong>05</strong>/15] Vol. 10
Green up your flooring<br />
High performance naturally<br />
Biobased polyamides for carpeted floors can improve the overall environmental sustainability of building<br />
interiors. Used for floorings, VESTAMID® Terra withstands typical mechanical and physical loads in office<br />
and public buildings, and durably retains the attractive surface of the floorings.<br />
Evonik offers a variety of technical longchain polyamides suchs as PA610, PA1010 and PA1012. They<br />
all share a similar to improved technical performance compared to conventional engineering polyamides<br />
while also having a significantly lower carbon footprint.<br />
www.vestamid-terra.com
www.novamont.com<br />
BIODEGRADABLE AND COMPOSTABLE BIOPLASTIC<br />
CONTROLLED, ITALIAN, GUARANTEED<br />
EcoComunicazione.it<br />
QUALITY OUR TOP PRIORITY<br />
Using the Mater-Bi ® trademark licence<br />
means that Novamont’s partners agree to<br />
comply with strict quality parameters and<br />
testing of random samples from the market.<br />
These are designed to ensure that films<br />
are converted under ideal conditions<br />
and that articles produced in Mater-Bi ®<br />
meet all essential requirements. To date<br />
over 1000 products have been tested.<br />
THE GUARANTEE<br />
OF AN ITALIAN BRAND<br />
Mater-Bi ® is part of a virtuous<br />
production system, undertaken<br />
entirely on Italian territory.<br />
It enters into a production chain<br />
that involves everyone,<br />
from the farmer to the composter,<br />
from the converter via the retailer<br />
to the consumer.<br />
USED FOR ALL TYPES<br />
OF WASTE DISPOSAL<br />
Mater-Bi ® has unique,<br />
environmentally-friendly properties.<br />
It is biodegradable and compostable<br />
and contains renewable raw materials.<br />
It is the ideal solution for organic<br />
waste collection bags and is<br />
organically recycled into fertile<br />
compost.<br />
r6_09.<strong>2015</strong>