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Polyurethanes / Elastomers<br />

CO 2<br />

C<br />

CH 3<br />

H 3<br />

C H 3<br />

C O<br />

O<br />

O<br />

C<br />

C<br />

C CH 2<br />

H 3<br />

C CH 2<br />

H 3<br />

C CH 2<br />

H 3<br />

C<br />

O<br />

O O<br />

Limonene<br />

C<br />

+ H 2<br />

N<br />

O<br />

O<br />

H 3<br />

C<br />

OH<br />

O<br />

C<br />

O<br />

NH<br />

Limonene<br />

dicarbonate<br />

O<br />

C<br />

C<br />

O<br />

C<br />

H 3<br />

C<br />

OH<br />

H 2<br />

bioplastics MAGAZINE [05/12] Vol. 7 41<br />

NH<br />

NIPU<br />

limonene, is commercially used as component of epoxy<br />

resins. The FMF research has succeeded in reacting terpene<br />

oxides quantitatively with carbon dioxide, thus producing<br />

novel and cost-effective families of terpene carbonates.<br />

This chemical carbon dioxide fixation is highly effective.<br />

Around 34 wt-% carbon dioxide is incorporated into limonene<br />

dicarbonate! As a function of their stereoisomer compostion,<br />

limonene dicarbonates can be obtained as viscous liquid<br />

or white crystalline solid. The limonene dicarbonate reacts<br />

with a great variety of amines, producing multifunctional<br />

urethanes. Reaction with amines and amino-alcohols affords<br />

cycloaliphatic polyols useful as intermediates in conventional<br />

PU synthesis. As a chain extender of oligomeric polyamines<br />

and amino-alcohols limonene dicarbonate incorporates<br />

hard limonene segments into flexible curing agents. This<br />

approach has been used to produce new families of reactive<br />

prepolymers which can be functionalized in numerous<br />

ways. Upon curing with polyamines, e.g. using bio-based<br />

diamines or novel aminoamides derived from citric acid,<br />

100% renewable and even 100% citrus-based NIPU are<br />

made available. In contrast to the rather soft soybean-oilbased<br />

NIPU, the mechanical properties of limonene-NIPU<br />

can be varied over a very wide range from highly rigid and<br />

stiff to rubbery and ultrasoft. Applications include casting<br />

resins, rubbers, thermoplastic elastomers, foams, coatings,<br />

sealants and adhesives. As illustrated using the example of<br />

limonene, this NIPU strategy can be applied to a very large<br />

variety of terpenes. Terpene carbonates are also attractive<br />

as components and non-toxic solvents for numerous other<br />

applications, going well beyond the scope of bio-based NIPU.<br />

www.fmf.uni-freiburg.de<br />

[1] R. Mülhaupt: “Green polymer chemistry and bio-based plastics –<br />

dreams and reality”, Macromol. Chem. Phys., accepted, in press<br />

[2] O. Figovsky, L. Shapovalov. F. Buslov: Ultraviolet and<br />

thermostable non-isocyanate polyurethane coatings“,Surface<br />

Coatings International Part B: Coatings Transactions 88, B1,<br />

1-82 (2005)<br />

[3] B. Ochiai, S. Inoue, T. Endo: “One-Pot Non-Isocyanate<br />

Synthesis of Polyurethanes from Bisepoxide, Carbon Dioxide,<br />

and Diamine”, Journal of Polymer Science: Part A: Polymer<br />

Chemistry 43, 6613–6618 (2005)<br />

[4] www.hybridcoatingtech.com, accessed Sept. 08, 2012<br />

[5] www.nanotechindustriesinc.com/GPU.php, accessed Sept. 08,<br />

2012<br />

[6] Ivan Javni, Doo Pyo Hong, Zoran S. Petrovi, Soy-Based<br />

Polyurethanes by Nonisocyanate Route, Journal of Applied<br />

Polymer Science, Vol. 108, 3867–3875 (2008)<br />

[7] B. Tamami, S. Sohn, G. L. Wilkes: “Incorporation of carbon<br />

dioxide into soybean oil and subsequent preparation and studies<br />

of nonisocyanate polyurethane networks”, J. Appl. Polym. Sci.<br />

92, 883-891 (2004)<br />

[8] M. Bähr, R. Mülhaupt: “Linseed and soybean oil-based<br />

polyurethanes prepared via the non-isocyanate route and<br />

catalytic carbon dioxide conversion”, Green Chem. 14, 483–489<br />

(2012)<br />

[9] M. Bähr, A. Bitto, R. Mülhaupt: “Cyclic limonene dicarbonate as<br />

a new monomer for non-isocyanate oligo- and polyurethanes<br />

(NIPU) based upon terpenes”, Green Chem., 14, 1447–1454<br />

(2012)

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