Issue 06/2021
Highlights: Coating Films, Flexibles, Bags Basics: Cellulose based bioplastics
Highlights:
Coating
Films, Flexibles, Bags
Basics: Cellulose based bioplastics
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Materials<br />
Fill the gap, not the landfill<br />
Governments and institutions have been scrambling<br />
to rectify the global environmental disaster caused<br />
by the accumulation of plastic waste. This plastic<br />
waste comes in macroscopic forms such as bottles, plastic<br />
bags, and polyester clothing. In the best-case scenario, it is<br />
regulated and dumped into overcrowded landfills or in the<br />
worst case, it escapes into the open environment as litter<br />
directly endangering the health and safety of wildlife and<br />
local populations [1]. Alarmingly an even more insidious<br />
type of plastic, ‘microplastic’, or plastic waste so small it<br />
is invisible to the eye, has been making headlines as it can<br />
be found in the water, soil, and even inside of our bodies [1].<br />
The steps being taken to address this issue focus<br />
on banning specific single-use plastic items or their<br />
substitution with more sustainable alternatives (reusable,<br />
recyclable, or compostable). This is part of an overall shift<br />
from a linear economy to a circular economy. To accelerate<br />
this change, governments have passed their own single-use<br />
plastics bans or have committed themselves to initiatives<br />
such as the New Plastics Economy, Global Commitment led<br />
by the Ellen Macarthur Foundation (EMF) [2].<br />
The goal is to ‘build a circular economy around plastics’<br />
by initially setting strict goals around certain single-use<br />
plastic items for 2025. With these measures in place there<br />
is an incentive for building a future where plastics are either<br />
replaced and or are fully circular. In the meantime, there are<br />
still large gaps that need to be filled by addressing singleuse-items<br />
that fall outside of traditional packaging or<br />
consumer products. Personal protective equipment, sterile<br />
items, and chemically contaminated consumables are<br />
items that are not easily substituted with other materials as<br />
these applications require high-performance and durability<br />
that only plastics can currently provide. Additionally, these<br />
items have recyclability challenges due to contamination or<br />
are used in remote environments (such as for agricultural<br />
applications) where they cannot be efficiently collected [3].<br />
These items are usually landfilled or incinerated, both of<br />
which do not fall under the Ellen Macarthur Foundation’s<br />
definition of circular [2]. The current COVID-19 pandemic<br />
has only exacerbated this type of waste due to the significant<br />
increase of personal protective equipment (PPE) and sterile<br />
consumables. Sources have cited that over four million<br />
tonnes of polypropylene waste from PPE have been disposed<br />
of over the course of the pandemic and will continue to grow<br />
[3]. These hard to remediate items are important and will<br />
not disappear.<br />
A solution is to develop innovative materials and circular<br />
product design. Biodegradable and compostable plastics<br />
are viable options to tackle this problem, as they have<br />
the potential to match the performance needed for these<br />
applications [4]. On the other hand, some of these plastics<br />
display incomplete degradation ultimately leading to<br />
microplastics. To elevate degradable plastics into truly<br />
sustainable and viable alternatives major improvements<br />
and innovations are needed.<br />
Scientists have been designing materials that allow rapid<br />
degradation – much more efficient than their traditional<br />
counterparts. In addition, the onset of degradation can<br />
be controlled or triggered. In recent years, triggered<br />
degradation plastics that utilise hydrolytic enzymes<br />
have created attention in the media due to their speed of<br />
degradation and broad applicability. The idea of enzymes<br />
that can degrade plastic, particularly polyesters, is not new<br />
as the entire concept of microbial biodegradation hinges on<br />
this process.<br />
Scientists managed to remove the microbe from the<br />
picture by directly mixing the enzymatic material with the<br />
plastic – a sort of trojan horse plastic composite. Under the<br />
right conditions, degradation happens from the inside out for<br />
these novel plastics. Scientists around the world are working<br />
on developing and optimizing these materials. At Scion, a<br />
Crown Research Institute in New Zealand, researchers<br />
have been exploring how to design and manufacture these<br />
materials using solvent-free thermoplastic processing<br />
techniques. Being able to thermally process them is key to<br />
ensuring their viability commercially.<br />
Day 0 Day 3 Day 8<br />
26 bioplastics MAGAZINE [<strong>06</strong>/21] Vol. 16