Powertrain | Diesel International 2022-11
DIESEL OF THE YEAR KOHLER KSD: Easy to maintain ONROAD IAA HANOVER: Hydrogen ICE: Cummins, FPT Industrial, Weichai POWER GENERATION ISOTTA FRASCHINI: 12V170 G and IFuture CUMMINS: Power Integration Center, Minnesota ROLLS-ROYCE POWER SYSTEMS: PG Symposium, Friedrichshafen MITSUBISHI: In Africa, with Linz Electric PREVIEWS BAUMA MUNICH: Hatz, Kohler, Kubota, Liebherr, Yanmar, Volvo EVENTS IVECO GROUP: Beyond... the power of sharing MARINE CANNES YACHTING FESTIVAL: Electric, hybrid and methanol SMM HAMBURG: ABB, Baudouin, FPT Industrial, MAN, mtu, Volvo BATTERY MANAGEMENT BORGWARNER: For electric cars MARELLI: Wireless Distributed BMS COLUMNS Editorial; Newsroom; Automotive; Techno (Siemens)
DIESEL OF THE YEAR
KOHLER KSD: Easy to maintain
ONROAD
IAA HANOVER: Hydrogen ICE: Cummins, FPT Industrial, Weichai
POWER GENERATION
ISOTTA FRASCHINI: 12V170 G and IFuture
CUMMINS: Power Integration Center, Minnesota
ROLLS-ROYCE POWER SYSTEMS: PG Symposium, Friedrichshafen
MITSUBISHI: In Africa, with Linz Electric
PREVIEWS
BAUMA MUNICH: Hatz, Kohler, Kubota, Liebherr, Yanmar, Volvo
EVENTS
IVECO GROUP: Beyond... the power of sharing
MARINE
CANNES YACHTING FESTIVAL: Electric, hybrid and methanol
SMM HAMBURG: ABB, Baudouin, FPT Industrial, MAN, mtu, Volvo
BATTERY MANAGEMENT
BORGWARNER: For electric cars
MARELLI: Wireless Distributed BMS
COLUMNS
Editorial; Newsroom; Automotive; Techno (Siemens)
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POWERTRAIN<br />
AGNOSTIC<br />
feeling<br />
IAA: FPT Industrial, Cummins and Weichai - Bauma previews<br />
PG: microgrid by Cummins, mtu, Isotta Fraschini 12V170 G -<br />
Beyond Iveco Group - Boat Shows: SMM and Cannes<br />
VADO E TORNO EDIZIONI<br />
www.vadoetorno.com<br />
www.diesel-international.com<br />
www.dieseloftheyear.com<br />
ISSN 0042<br />
Press Register n. 4596 – April 20th 1994<br />
Poste Italiane Inc. – Mail subscription<br />
D.L. 353/2003 (mod. in L. 27/02/2004 n° 46)<br />
Art. 1, subsection 1, LO/MI<br />
DIESEL SUPPLEMENT<br />
November <strong>2022</strong>
HISTORY<br />
+<br />
S E R V I C E<br />
+<br />
S U P P O R T<br />
+<br />
TECHNOLOGY<br />
+<br />
D I S T R I B U T O R S<br />
POWERTRAIN diesel-international.com<br />
NOVEMBER <strong>2022</strong><br />
GENERIC<br />
ICE<br />
H2 HYDROGEN<br />
kWe ELECTRIC<br />
GAS<br />
FIND DIESEL INTERNATIONAL ON:<br />
06<br />
DIESEL OF THE YEAR<br />
06. KOHLER KSD<br />
Easy to maintain<br />
ONROAD<br />
14. IAA HANOVER<br />
Hydrogen ICE: Cummins, FPT Industrial, Weichai<br />
POWER GENERATION<br />
18. ISOTTA FRASCHINI<br />
12V170 G and IFuture<br />
20. CUMMINS<br />
Power Integration Center, Minnesota<br />
24 ROLLS-ROYCE POWER SYSTEMS<br />
PG Symposium, Friedrichshafen<br />
28. MITSUBISHI<br />
In Africa, with Linz Electric<br />
CONTENTS<br />
PREVIEWS<br />
30. BAUMA MUNICH<br />
Hatz, Kohler, Kubota, Liebherr, Yanmar, Volvo<br />
EVENTS<br />
34. IVECO GROUP<br />
Beyond... the power of sharing<br />
MARINE<br />
38. CANNES YACHTING FESTIVAL<br />
Electric, hybrid and methanol<br />
CONNECTION.<br />
IT’S WHERE THE REAL POWER LIVES.<br />
There’s an unbreakable bond between John Deere products and<br />
the people who choose them. It gives you the power to take your<br />
equipment where it needs to go, with premium John Deere quality<br />
standing behind you. And the power to work confidently knowing a<br />
global network of more than 9,000 John Deere dealers are ready to<br />
offer service and support whenever you need it. That’s the unique<br />
connection you get with John Deere power.<br />
JohnDeere.com/Connection<br />
18<br />
20<br />
42. SMM HAMBURG<br />
ABB, Baudouin, FPT Industrial, MAN, mtu, Volvo<br />
BATTERY MANAGEMENT<br />
46. BORGWARNER<br />
For electric cars<br />
47. MARELLI<br />
Wireless Distributed BMS<br />
COLUMNS<br />
4. Editorial 8. Newsroom 10. Automotive 48. Techno<br />
Editorial: Microgrids & Co.<br />
“Microgrid, possibly ‘smart’, you who are so desired<br />
and so frequently in the thoughts of so many,<br />
who are you really?”<br />
3
EDITORIAL<br />
by Fabio Butturi<br />
MICRO-GRIDS MACRO-WISHES<br />
Credits are from “Rolls-Royce Power Systems”<br />
Microgrid, possibly “smart”, you who are so<br />
desired and so frequently in the thoughts<br />
of so many, who are you really? And<br />
what’s the buzz? According to Wikipedia,<br />
“A microgrid is a local electrical grid<br />
with defined electrical boundaries, acting as a single<br />
and controllable entity. It is able to operate in gridconnected<br />
and in island mode. A ‘stand-alone microgrid’<br />
or ‘isolated microgrid’ only operates off-the-grid and<br />
cannot be connected to a wider electric power system.”<br />
If you google it, you can have hundred of different<br />
answers. We experienced the opening of the Cummins<br />
Power Integration Center in Minnesota, US. We attended<br />
to PG Symposium by Rolls-Royce Power Systems in<br />
Friedrichshafen, at the border between Germany and<br />
Switzerland. We had a follow-up about industrial engines<br />
roadmap with Isotta Fraschini Motori team, in South<br />
Italy, to talk about the new 12-cylinder diesel engine.<br />
The answer is unanimous: microgrids are of big interest.<br />
Yes, the conjunctural phase is critical, the chill of winter<br />
already seem to be upon Europe and Gazprom’s gas<br />
taps seem increasingly gas tight. The need to optimise<br />
the limited energy sources available therefore goes far<br />
beyond the alarmism of climatologists and the claims of<br />
the Greta generation. The idea of having enough biomass<br />
to produce enough biomethane to replace natural gas,<br />
we know, is pure utopia. Or an arithmetic dystopia. The<br />
same arguments apply to HVO. However, the perspective<br />
would change completely if one were to assume that<br />
microgrids would be installed in every energy-intensive<br />
power station, such as hospitals, schools and universities,<br />
facilities and, why not, motorway service stations,<br />
wherever possible. Also because microgrids are no longer<br />
necessarily islands, at most clustered in archipelagos.<br />
Also thanks to AI, IoT and 4.0, they communicate with<br />
the grid, from which they can disengage as required.<br />
Moreover, power outages are the order of the day, several<br />
tens of thousands in California alone. And yet, at the<br />
IAA in Hanover and Bauma in Munich there is talk of<br />
electrifying everything, the European Union has banned<br />
ICE from 2035, Tesla is the only paradigm to be declined.<br />
One way only. Yet there is no shortage of wind or sun<br />
on a large part of the planet. What’s more, microgrids<br />
represent the crossroad of Western countries’ technology<br />
with that of the Far East. No one has a magical stick,<br />
but the gas price boom calls for immediate reaction and<br />
equally quick follow-up action. Otherwise, be prepared to<br />
wear very warm clothes and light many candles.<br />
The power to bring you here.<br />
4
DIESEL OF THE YEAR<br />
#DIESELOFTHEYEAR #KSD #DIESEL #MAINTENANCE<br />
KSD 1403TCA<br />
EASY<br />
TO<br />
MAINTAIN<br />
The Kohler Board of Directors has elected President and Chief<br />
Executive Officer David Kohler to the additional role of Chair<br />
of the Board, following the passing of Executive Chairman<br />
Herbert V. Kohler, Jr. on September 3 at age 83.<br />
Easy to maintain: a promise or<br />
an adv claim? For Kohler it is<br />
simply the best practice, and<br />
therefore also applied to its latest<br />
“son”, the KSD, <strong>Diesel</strong> of the Year<br />
<strong>2022</strong>. We asked more details to Chris<br />
Rector, Director, Aftermarket Parts<br />
and Service, Kohler Engines.<br />
Can we talk about the benefits of electronic<br />
fuel injection? “Yes, specifically<br />
with the KSD engine. The engine<br />
has been designed to increase service<br />
intervals. As an example, in particular,<br />
attention has been given to the oil<br />
deterioration allowing for a-500 hour<br />
and even a 1000-hour service interval<br />
with the relatively low volume oil<br />
sumps. So, this is a bunch extended<br />
oil change interval and the smaller<br />
oil sumps also allow for the engine<br />
compactness. Further, in addition to<br />
the oil change interval, we have a<br />
heavy duty Poly-V belt with a service<br />
interval of 2000 hours. This is approximately<br />
4 times longer than other<br />
competitors in the market and it also<br />
does not require periodic adjustment.<br />
Once again, the standard oil filter is a<br />
500-hour service interval where others<br />
in the market are 250 hours, and<br />
again we offer for the 1000 hour service<br />
interval for the oil filter matching<br />
the the oil itself service interval.”<br />
I think it could be also a good idea in<br />
the wish lists of your potential cus-<br />
Chris Rector explains<br />
Kohler’s “Easy to<br />
maintain” programme,<br />
also for KSD engines<br />
tomers. “Of course, to reduce service<br />
intervals means more uptime, which<br />
means you’re you’re making more<br />
money with the equipment versus<br />
having the equipment in the shop.”<br />
Does the low-pressure rail lead to<br />
problems in terms of serviceability,<br />
being able to digest even the most<br />
impure fuels? “Our electronic fuel<br />
injections with the electronic controls<br />
on the fuel injection allows for<br />
very precise metering of the fuel and<br />
therefore controlling the air to fuel<br />
ratio, helping to drive a a very low<br />
fuel consumption without sacrificing<br />
transient load response or machine<br />
drivability issues. Ensuring altitude<br />
compensation there is more power<br />
available even in extreme altitudes<br />
versus the industry standard of approximately<br />
1% power loss per 100<br />
meters above sea level for a naturally<br />
aspirated engine. Basically, no derating.<br />
However, by being low pressure,<br />
our low pressure common rail system<br />
does not have the same sensitivities<br />
that a high pressure system does with<br />
sulfur content as you talk about fuels<br />
globally.”<br />
Still about assistance, on such compact<br />
applications, how much does the<br />
absence of ATS impact? “The package<br />
size has been an advantage of<br />
Kohler engines for quite some time.<br />
Since the launch of the KDI, minimising<br />
the aftertreatment system has<br />
benefited both service and engine<br />
size. Indeed, the compactness has<br />
increased because global standards<br />
do not require an ATS below 19 kW.<br />
According to our design, the KSD is<br />
also compact in its muffler and over-<br />
all package dimensions to ensure<br />
continuity in dimensional interfaces.”<br />
Can you “account” for the benefits<br />
of accommodating multiple engines<br />
within a container because of its<br />
compactness, considering the maddening<br />
shipping prices? “Yes, in fact,<br />
the shipping costs have roughly increased<br />
by about five times. We think<br />
about the dimensions when it comes<br />
to integrating the engine into the application.<br />
Obviously, a smaller unit<br />
means less space required for the engine.<br />
This is a great advantage that is<br />
not often talked about: thanks to the<br />
small size, we can fit more engines in<br />
a container. For logistics, this is an<br />
advantage of between 15 and 20 percent.<br />
A greater number of engines inside<br />
each container, which obviously<br />
reduces the shipping cost per engine,<br />
which is also very important as shipping<br />
costs have increased dramatically.”<br />
Also in this vein, thoughts on the<br />
advantages of minimized derating<br />
at high altitudes, wiring, and rapid<br />
load response. “KSD has a superior<br />
performance by nature of the EFI<br />
system and the fuel up to about 4000<br />
meters (13,000 feet). It also comes<br />
with a Pebble sensor assembly that<br />
allows for accommodating existing<br />
mechanical type control. We’re able<br />
to respond to all sorts of load conditions<br />
from various different types of<br />
applications. But the way the engine<br />
has been designed to allow for the oil<br />
filter fuel filter dipstick to be changed<br />
on the engine, it is really a critical<br />
point because so many applications<br />
are very tight.”<br />
6<br />
7
NEWSROOM<br />
#INTERACTANALYSIS<br />
INTERACT ANALYSIS<br />
CHINA<br />
TRUCK<br />
& BUS<br />
According to Interact<br />
Analysis, in July <strong>2022</strong>,<br />
new energy vehicles<br />
accounted for 7.5%<br />
of total bus and truck<br />
sales in China, up by 4.4<br />
percentage points from<br />
the same period last year<br />
Interact Analysis is our never-ending<br />
and accurate source of information<br />
on the Chinese market. Shirly Zhu<br />
and Jan Zhang provide us with<br />
some basic figures. 16,793 units of new<br />
energy buses and trucks were sold in<br />
July, up by over 90% year-on-year,<br />
those sales figures being second only to<br />
June’s. The month of June saw a large<br />
number of deliveries of new energy buses<br />
and trucks which had been postponed<br />
due to the pandemic, and this inflated<br />
that month’s figures. Hence July’s slight<br />
dip in the sales (-4% month-on-month).<br />
6,546 new energy trucks were delivered<br />
in July, up by 66% year-on-year.<br />
Total sales reached 38,435 units in the<br />
first 7 months, accounting for 46% of<br />
total bus and truck sales. Heavy-duty<br />
vehicle sales maintained high growth,<br />
up by <strong>11</strong>4% year-on-year to 1,433 units.<br />
Light-duty vehicles led new energy truck<br />
sales, totaling 4,933 units, or a 75% share.<br />
Registration of battery electric vehicles<br />
increased by 62% year-on-year, holding<br />
a 93% share in new energy truck sales.<br />
356 fuel cell trucks were sold, of which,<br />
light-duty trucks were the majority, accounting<br />
for 72% of total fuel cell truck<br />
sales. 123 units of hybrid trucks were<br />
delivered. The top 10 OEMs together<br />
accounted for 67% of total registrations<br />
in July. Geely still topped the list<br />
this month. Foton and Guangxi Auto<br />
ranked second and thirdr espectively.<br />
Dongfeng, which was third last month,<br />
slipped to fifth place. Sinotruk entered<br />
the top ten list, benefiting from its sales<br />
of heavy-duty and light-duty trucks.<br />
In July, new energy buses recorded<br />
the highest monthly sales in <strong>2022</strong> –<br />
10,247 units – an increase of <strong>11</strong>4% yearon-year.<br />
From January to July <strong>2022</strong>,<br />
registration sales of new energy buses<br />
numbered 44,955 units, a 42% increase<br />
year-on-year. Sales of large-size buses<br />
achieved their first growth since March,<br />
almost doubling from last year. Medi-<br />
um-size buses maintained their growth<br />
momentum in June, up by 92% year-onyear.<br />
Small-size buses continued to lead<br />
new energy bus sales with a 125% yearon-year<br />
growth, standing at 6,878 units,<br />
or 67% of total bus sales. With the rollout<br />
of demonstration projects, fuel cell<br />
bus sales soared to 228 units – a near<br />
45-fold increase. Hybrid buses sales fell<br />
15% year-on-year to only 73 units. The<br />
top 10 OEMs held a combined share<br />
of 86% of sales in June. Thanks to the<br />
hot sales of light-duty vehicles, Geely<br />
still ranked first, King Long Motor and<br />
SAIC Motor took the second and third<br />
positions, respectively.<br />
An estimated 1.8 GWh of batteries<br />
were installed in buses and trucks in<br />
July, up by 97% year-on-year. CATL<br />
dominated the market with a share of<br />
over 70%. Drive motor installations<br />
increased by 92% to nearly 16.8 thousand<br />
units in July. The largest supplier,<br />
Wolong, with productsmainly supplied<br />
to Geely, accounted for over 15% of total<br />
motor units installed in the month. In<br />
July, thanks to a surge in fuel cell truck<br />
and bus sales, 584 fuel cell systems were<br />
installed. SinoHytectook a strong lead in<br />
the supplier ranking with 365 units sold.<br />
C<br />
M<br />
Y<br />
CM<br />
MY<br />
CY<br />
CMY<br />
K<br />
8
H2 - ONROAD<br />
ENI<br />
THE FIRST<br />
ATOM OF A<br />
CLUSTER<br />
Behind life’s<br />
every moment<br />
For 90 years we’ve provided dependable power for over<br />
22 million machines. Today, our solutions continue to power<br />
livelihoods, build communities and grow businesses.<br />
Visit us at<br />
Stand number<br />
A4.336<br />
ENI has chosen the hinterland of<br />
Venice to inaugurate its first hydrogen<br />
plant with two supply<br />
points and a capacity of over<br />
100 kilos per day. Ideally, this is the<br />
first step towards the creation of an<br />
infrastructure that meets the needs of<br />
the two main European manufacturing<br />
hubs (Bavaria and Baden Württemberg<br />
in the north, and the north-eastern<br />
quadrant of Italy in the south).<br />
ENI pursues a holistic view in terms<br />
of energy vectors, despite not being<br />
“in love” with the colour of hydrogen,<br />
unless it is decarbonised, and has<br />
identified the Po Valley as the right<br />
cluster, considering heavy automotive<br />
as a fertile application shore for<br />
hydrogen. The countdown has begun<br />
and the chase for this energy vector<br />
starts right here, with the blessing of<br />
the Lion of St. Mark. Giuseppe Ricci,<br />
Energy Evolution General Manager<br />
at ENI: “We are at the starting phase,<br />
through technical gas suppliers. In the<br />
future there will be electrolysers. It<br />
is a mixed model, we are not in love<br />
with the colour of hydrogen (blue,<br />
brown, grey, green, editor’s note), the<br />
most important thing is that it is decarbonised.<br />
The hydrogen from this<br />
station will be available for refuelling<br />
ENI opened a<br />
hydrogen station<br />
near Venice, the<br />
first of a cluster<br />
that will link up with<br />
Southern Germany<br />
both light and heavy vehicles. If, as it<br />
seems, the metropolitan city develops<br />
hydrogen-powered public transport,<br />
we will be ready to build the necessary<br />
service stations”. As confirmed by the<br />
mayor, Luigi Brugnaro, the Venetian<br />
multi-utility company, ACTV, will<br />
commission 95 hydrogen-powered<br />
buses. Ricci continues, “hydrogen is<br />
the cornerstone of a system, it is the<br />
molecule with the highest energy density<br />
and must be exploited to the fullest<br />
both for mobility, as it does not<br />
suffer from the long refuelling times<br />
and typical low autonomy of the electric<br />
alternative, and for the most energy-intensive<br />
industries. In Marghera<br />
we will build three reforming plants,<br />
which will soon be equipped to capture<br />
CO 2<br />
and pipe it into the Ravenna<br />
site. A huge reserve of blue hydrogen<br />
www.perkins.com<br />
10
H2 - ONROAD<br />
#ENI #ITALY #TOYOTA<br />
TOYOTA: AN HYDROGEN HUB?<br />
Toyota Motor Italia is part of this operation and will put at<br />
least 10 Mirai on the road. Toyota is gaining a central position<br />
at the intersection of the various candidate applications<br />
for hydrogenisation. Fuel cells for the Mercedes e-Citaro, the<br />
FC2 rail (a reaction to the hydrogen train signed by Alstom<br />
and Cummins), the agreement with Isuzu and Hino. The one<br />
with Parker. The nautical industry, with the REXH2 module<br />
and the collaboration with Yanmar.<br />
Luigi Ksawery Lucà, CEO of Toyota Motor Italia, confirms:<br />
“Toyota pursues a multi-technological approach by trying<br />
different paths to achieve low and zero emissions. This Eni<br />
station represents us, because it includes the charging for<br />
battery-based electric vehicles, the hydrogen refuelling and<br />
traditional fuels. Mirai welcomes its second generation,<br />
which can be charged for a 650-kilometre autonomy in just<br />
5 minutes, and costs like an electric car.”<br />
Does Toyota plan to increase its presence in the last mile?<br />
“At this stage our goal is to provide the technological solution,<br />
that is the fuel cell. We have a partnership with Caetano<br />
Bus, in that case the fuel cells are from Toyota. We also<br />
have a second partnership with Mercedes. Our idea is to<br />
meet the needs of road transport more and more.”<br />
3<br />
2<br />
1<br />
Ready to Go!<br />
Kubota Micro Hybrid Engine<br />
Visit us: A4.327<br />
for industries and service stations.<br />
We will build more stations, we will<br />
take part in the hydrogenisation of the<br />
Italian and, hopefully, also European<br />
network, and depending on the model<br />
of the service station we will supply<br />
it with gas, either by tank wagon<br />
or by electrolyser. As for Italy, Europe<br />
has set a target of 270,000 tonnes of<br />
hydrogen per year for transports in<br />
2030, which could double in light of<br />
the REPowerEU, thus hundreds of stations,<br />
even larger than this one, will be<br />
needed. The quality of the materials is<br />
paramount, requiring only stainless<br />
steel. Storage has to be at 1,000 atmospheres,<br />
and its supply cannot be at<br />
more than 700 atm. We therefore need<br />
technologically prepared players,<br />
such as ENI.”<br />
What are the future prospects in light<br />
of the decarbonisation goal to be<br />
reached by 2035?<br />
Ricci replies. “It is a very important<br />
challenge that we face with a holistic<br />
approach, making all energy vectors<br />
available, so that our customers will<br />
be able to choose according to their<br />
convenience and type of transport.<br />
The electric option is very good for<br />
light transport and short distances,<br />
so much so that our standard offers<br />
high-power charging stations. Traditional<br />
fuels are fine to ensure the continuity<br />
of the existing fleet. They will<br />
gradually diminish, but there are currently<br />
38 million vehicles circulating<br />
in Italy, mostly powered with petrol<br />
and diesel. Compressed and liquefied<br />
gas is good too, and we are changing<br />
it to biomethane, with 22 plants producing<br />
biogas, to which we intend to<br />
add new ones. Our goal is to reach<br />
200 million normal cubic metres of<br />
biomethane per year in five years,<br />
which will supply our service stations.<br />
Hydrogen is in addition to biofuels,<br />
which from the first of January we will<br />
also sell in their pure form, with the<br />
same level of decarbonisation as an<br />
electric vehicle, but using traditional<br />
engines and infrastructure. Hydrogen<br />
currently costs more than 10 euros<br />
per kilo. A vehicle like Toyota Mirai<br />
travels about 100 kilometres with one<br />
litre, equivalent to 6/7 litres of diesel,<br />
so all in all it is not too expensive, also<br />
thanks to the absence of excise duty. I<br />
believe that in about ten years hydrogen<br />
will become competitive. Vehicles<br />
will continue to rely on different fuels:<br />
electric, hydrogen, biomethane, LNG,<br />
petrol, diesel, biofuels.”<br />
Economical solution for short-term high loads<br />
The Kubota Micro Hybrid engine is equipped with a 48-volt motor generator and provides up to 10 kW of additional<br />
electrical power to match short-term infrequent high loads. This allows customers to select an efficient engine with<br />
an output power matching the lower and medium load demands frequently used. Applications already equipped<br />
with a compatible Kubota engine can be converted retrospectively.<br />
• Simple, easy to install system<br />
• High torque, direct response<br />
• Lower operating costs<br />
global.engine.kubota.co.jp/en/technology/microhybrid<br />
12
AUTOMOTIVE<br />
#IAA #HANNOVER #TRUCK #BUS #LCV #MERCEDESTRUCKS<br />
IAA HANNOVER<br />
I WANT<br />
TO BE<br />
GREEN<br />
MERCEDES-BENZ TRUCKS<br />
eActros is the first full electric truck developed by<br />
Daimler Truck for long haul transportation. What’s<br />
new, as for the truck technology, mainly deals with<br />
the batteries, made of lithium iron phosphate cell<br />
technology (LFP), ensuring long service life and more<br />
usable energy, as stated by Mercedes-Benz Trucks.<br />
As for the powertrain, three battery packs provide an<br />
installed total capacity of over 600 kWh. Two electric<br />
motors, as part of a new e-axle, generate a continuous<br />
output of 400 kW and a peak output of over 600 kW.<br />
In addition to the tractor unit, Mercedes-Benz Trucks will<br />
also produce rigid variants of the eActros LongHaul right<br />
at market launch. The aforementioned LFP batteries are<br />
characterized, above all, by a long service life and more<br />
usable energy.<br />
The batteries of the<br />
production eActros<br />
LongHaul can be<br />
charged from 20 to<br />
80 percent in well<br />
under 30 minutes<br />
at a charging station<br />
with an output of<br />
about one megawatt.<br />
The reference to Queen’s hit<br />
is practically a must. In Hannover,<br />
Freddie Mercury’s voice<br />
dissolved in the frenetic previews<br />
of electrification, announced,<br />
and hydrogenization, advocated. Especially<br />
OEMs, both truck and bus,<br />
have rushed towards these two directions<br />
of decarbonisation. Among<br />
the engine manufacturers, on the<br />
other hand, represented on this stage<br />
by Cummins, FPT Industrial and<br />
Weichai, things were not exactly like<br />
that. Cummins and FPT went out of<br />
their way to present an agnostic platform.<br />
What does this mean? That electric<br />
motors and fuel cells are definitely<br />
the future, not even a remote one,<br />
but in the short to medium term why<br />
not turn an “old-fashioned” engine<br />
block to a multifuel approach? So, we<br />
at the IAA. The casing has changed,<br />
the more futuristic Cursor X capsule,<br />
but the tasks and mission have been<br />
transferred to the more conventional<br />
13-litre with crankcase, flywheel, cylinders<br />
and the entire ICE aesthetic and<br />
technological equipment. The diesel<br />
version delivers e up to 600 hp (441<br />
kW) and 2850 Nm, resulting in +5%<br />
power and 14% torque compared to<br />
the current Cursor 13 model. The<br />
methane version delivers up to 520 hp<br />
(382,4 kW) and 2500 Nm resulting in<br />
+13% power and +25% torque compared<br />
to the current Cursor 13 Natural<br />
Gas. CO 2<br />
emissions reductions stand<br />
at 9% for the diesel unit and 10% for<br />
the methane model, but the latter can<br />
achieve net-zero CO 2<br />
emissions when<br />
fueled by biomethane. The XC13 will<br />
be ready for Euro 7 with a few upcan<br />
start from the Italian company.<br />
This story begins in 2018, at the CNH<br />
Industrial Village, in Turin. At Tech<br />
Day, FPT Industrial announced the<br />
Cursor X, a multi-power, modular and<br />
multi-application concept. That was<br />
the big bang of the XC13, unveiled<br />
The three engine<br />
kingpins at the IAA<br />
were Cummins, FPT<br />
Industrial and Weichai.<br />
In common they have<br />
hydrogen for the<br />
ICE, fuel cells and an<br />
eye on Euro 7 future<br />
regulations<br />
grades. Braking power also achieves<br />
a +29% increase on the diesel version<br />
(up to 530kW at 2300 rpm) and<br />
a +300% on the methane model (up<br />
to 245kW at 2300 rpm). Last but not<br />
least, both versions are significantly<br />
lighter: -10% (100 kg) for diesel and<br />
-10% (80 kg) for the methane model.<br />
This weight reduction is due to the<br />
Compacted Graphite Iron casting for<br />
the cylinder head and block, reducing<br />
wall thickness while improving thermo-mechanical<br />
strength. According<br />
to FPT Industrial, economic and environmental<br />
sustainability is improved<br />
by enhanced combustion efficiency,<br />
thanks to a new fuel injection system<br />
and higher peak cylinder pressure,<br />
reduced friction, down speeding and<br />
new divided-flow turbo, auxiliary<br />
equipment management, and by FPT<br />
Industrial’s proprietary software for<br />
integrated combustion and ATS control.<br />
“The evolution of a carbon-based<br />
economy into a new, sustainable circular<br />
economy is perhaps the greatest<br />
technological challenge of the industrial<br />
era,” adds Sylvain Blaise, President<br />
of the Iveco Group <strong>Powertrain</strong><br />
Business Unit. “And as producers of<br />
propulsion systems we are at the core<br />
of it.”<br />
And now we move the the adjacent<br />
pavillion, where Cummins’s podium<br />
hosted the speech of Jennifer Rumsey,<br />
President and CEO since August. “We<br />
power some of the world’s most demanding<br />
and economically vital applications.<br />
There is no single technology<br />
that will work for all of our customers.<br />
We must advance solutions in a way<br />
that secures a sustainable future for<br />
the industries that keep the world running.<br />
That’s why we have developed a<br />
company with the broadest range of<br />
ultra-low and zero-emission technologies<br />
dedicated to the commercial vehicle<br />
industry,” she said. Cummins had<br />
its fill of alternative solutions: the electrified<br />
axles, heirs to the Meritor acquisition;<br />
the fuel cell (it is the fourth-generation<br />
hydrogen fuel cell engine.<br />
Designed to meet the duty-cycle, performance<br />
and packaging requirements<br />
of medium- and heavy-duty trucks<br />
and buses, the fuel cell technology is<br />
available in 135 kW single and 270<br />
kW dual modules) and a Lithium Iron<br />
Phosphate (LFP) battery. In addition<br />
Cummins exhibited the first fruit of the<br />
agnostic platform, the 15-litre engine,<br />
and the X10, correctly identified as the<br />
“next generation diesel”, which claims<br />
14<br />
15
AUTOMOTIVE<br />
#CUMMINS #FPTINDUSTRIAL #WEICHAI #RENAULTGROUP<br />
RENAULT GROUP: ‘elec’TRAFIC<br />
at both upstream and downstream<br />
positions. The 10 liters diesel engine<br />
allows a compact installation for vehicles<br />
across the 26-to-44 ton GVW<br />
range focused on maximizing payload,<br />
as well as low-cab trucks for urban operations.<br />
The X10 design incorporates<br />
a similar fuel-agnostic capability to<br />
that of X15, with the potential to offer<br />
hydrogen and biogas versions.<br />
The triad of engine makers at the IAA<br />
is completed with Weichai. Apart from<br />
the usual difficulty in finding information,<br />
the stand proved adequate for the<br />
challenges of Fit for 55. We finally saw<br />
the engine of record, the WP13H. This<br />
is the 6 dylinder (BxS 130x162 mm),<br />
13-litre diesel engine that achieved<br />
51.09% efficiency, in synergy with<br />
Bosch, who supplied the 2500 bar<br />
common rail and control unit. An efogas,<br />
the X15N will offer ratings extending<br />
from 400-to-510 hp (298-380<br />
kW) with a peak torque of 2500 Nm<br />
available. Using an LNG high-storage<br />
capacity system, a heavy-duty tractor<br />
is capable of achieving a range of over<br />
1000 kilometres.<br />
The next generation X10 diesel engine<br />
is equipped with XPI common rail system,<br />
a four-handed score conceived<br />
and played from the beginning by<br />
Cummins together with Scania. Across<br />
a 320-to-450 hp (240-335 kW) ratings<br />
range and a peak torque of 2300<br />
Nm, is equipped with with the new<br />
Heavy-Duty Compact Cross aftertreatment<br />
system. HDCC is a modular system<br />
incorporating dual-SCR together<br />
with a twin-dosing system for precision<br />
injection of the AdBlue emissions<br />
reduction fluid into the exhaust gas,<br />
to be ready for Euro 7.<br />
What, concretely, does this agnostic<br />
platform actually consist of? There is<br />
a common base engine with cylinder<br />
heads and fuel systems specifically tailored<br />
for the X15H to use carbon-free<br />
hydrogen and for the X15N to use biogas<br />
with up to 90% carbon reduction.<br />
With X15H ratings up to 530 hp (395<br />
kW) and X15N ratings up to 510 hp<br />
(380 kW) and a peak torque of 2600<br />
Nm, they are ideally suited for trucks<br />
up to 44-ton gross vehicle weight<br />
(GVW). The X15 advanced diesel can<br />
use either sustainable HVO fuel or<br />
B100 biodiesel with ratings up to 650<br />
hp (485 kW) for the most demanding<br />
heavy haul duty-cycles. H2-ICE powered<br />
heavy-duty trucks will be able to<br />
fully refuel in just 15 minutes. For truck<br />
applications powered by renewable bi-<br />
ficiency level with a strong symbolic<br />
value and practical effects, in terms of<br />
homogenization of the comburent in<br />
the combustion chamber. Scania also<br />
announced this milestone in the truck,<br />
with the Super engine platform (also<br />
initially calibrated with the 13-litre).<br />
Weichai has also aligned itself with<br />
its Euro-American competitors, with a<br />
15-litre hydrogen ICE. The 6-cylinder<br />
WP15H2 engine (BxS 136x167 mm),<br />
delivers 390 kW at 1700 rpm amd 2500<br />
NM from 950 to 1350 rpm. According<br />
to the Chinese company, stepless regulation<br />
of hydrogen rail pressure can<br />
be realized by the electronic pressure<br />
regulator, each cylinder injects fuel<br />
independently. The H2 rail cavity is<br />
directly connected with the hydrogen<br />
injector to improve the transient injection<br />
response.<br />
The comet of Hanover was electrification and Renault Group certainly could not<br />
deviate from the astral indications. What better stage, after all, for the epiphany<br />
of the Trafic Van E-Tech Electric? The most popular among professional vehicles<br />
with the lozenge on the nose closes the electric triangulation with the Kangoo<br />
and the Master. The most obvious curiosity concerns autonomy. A mortgage<br />
on every electrical application, regardless of payload and mission profile. The<br />
Traffic comes with a credible expectation, which projects it into the coveted<br />
dimension of the last mile. To close the circle, could we hypothesize an electric<br />
Trafic, for (almost) zero kilometer deliveries, and autonomous driving? In this<br />
regard, a statement by Heinz-Jürgen Löw, from February 1 st at the head of<br />
light commercial vehicles (LCV) of Renault Group, seems appropriate. Löw,<br />
who comes from Volvo, Renault Trucks and the Volkswagen group, has clearly<br />
stated that autonomous driving was thrown into the public opinion and to the<br />
professionals themselves in a probably hasty way. “It will certainly assert itself”,<br />
said the Senior Vice President, Renault Brand, Light Commercial Vehicle, “but in<br />
a longer time than expected”. In any case, the Trafic E-tech Electric promises a<br />
range of 240 kilometers, in accordance with the WLTP (Worldwide harmonized<br />
light vehicles) cycle, equipped with a 90 kilowatt engine, standard units of<br />
synchronous and asynchronous (literally, they are 122.4 horsepower) and the 52<br />
kilowatt battery pack. And in terms of performance? The towing capacity is 750<br />
kilos, for a load capacity of 1.1 tons. It is presented to admirers in the 5.08 meter<br />
version and in the increased version, equal to 5.48 meters, for a useful height<br />
of almost 2 and 2.5 meters (to be picky, 1,967 and 2,498 meters). To deduct the<br />
useful volume, consider a load length of 4.15 meters, which in the L2 version,<br />
with the door for the “long load”, has an opening in the bulkhead. The option<br />
with a cab floor should not be underestimated. The result is a load volume (in<br />
van mode) ranging from 5.8 to 8.9 cubic meters. To complete a hypothetical<br />
appendix of FAQ, the final question is about the methods of recharging, which<br />
literally goes into three. This “pure and hard” single-phase alternating current<br />
electric has an alternative: to the 7 kilowatt supply, for conventional household<br />
sockets alongside the 22 kilowatt one, by attaching itself to public columns.<br />
Finally, the third mode, direct current, on request, for fast charging in the<br />
motorway network, which allows you to revitalize the battery status indicator<br />
from 15 to 80 percent in about 50 minutes.<br />
16<br />
17
POWERGEN<br />
#ISOTTAFRASCHINI #IFUTURE #12V170G #PHOENIX #FINCANTIERI<br />
ISOTTA FRASCHINI MOTORI<br />
12V170 G<br />
AND R&D<br />
HOUSE<br />
At the Isotta Fraschini Motori HQ in Bari, solar PV of about one thousand kWh<br />
will be installed, which will switch heating and air conditioning off from fossil fuels<br />
from the beginning of 2023.<br />
lously taking care of for the 16-cylinder.<br />
We are able to deliver the engines<br />
within two months at the latest, with<br />
the possibility of ready stock as well.<br />
The 12-cylinder is aimed at the same<br />
applications as the 16, with modularity<br />
of the large majority of the components,<br />
since it is the removals of four<br />
cylinders, therefore maintaining the<br />
power line, front and rear end, rep-<br />
Isotta Fraschini<br />
Motori, Fincantieri<br />
Group, is moving<br />
ahead with its IFuture<br />
program. The R&D<br />
centre (CIS) and the<br />
12V170 G are ready<br />
At Isotta Fraschini Motori, the<br />
IFuture project goes on. The<br />
CIS, the innovation and development<br />
centre, is fully operational<br />
and the 16-cylinder has a “little<br />
brother”, the 12-V diesel engine. We<br />
sit down with Giovanni Bruni, the<br />
COO of the Fincantieri Group company,<br />
Maurizio Bianco, Sales Manager,<br />
and Piero Violante, CIS Program<br />
Manager. Bianco: “The 12V170 G<br />
confirms the program that we started<br />
in October 2021 in the industrial<br />
scenario. The available power settings<br />
have been extended, including<br />
for the 16-cylinder, with some more<br />
specific configurations, suitably engineered<br />
for the 16 and replicated on<br />
the 12-cylinder, which will be available<br />
from the end of this year. Prompt<br />
delivery is something we are scrupulicating<br />
the same interfaces, both for<br />
continuous and emergency use.”<br />
Smart grids are very much “cuddled”<br />
by engine manufacturers,<br />
as our reports from Cummins and<br />
Rolls-Royce prove.<br />
Bruni: “The need for energy is growing<br />
much faster than the ‘grid’ was<br />
‘smart’. To make any business grow<br />
you need investment. The old grid concept<br />
cannot withstand the speed imposed<br />
by the current model of investment<br />
and technological development.”<br />
Let us recap the stages of IFuture.<br />
Bruni: “In the first instance we put the<br />
16 industrial cylinders on the market,<br />
then the 12. We completed the<br />
32 recruitments of engineers within<br />
the first months of the year, and we<br />
are at an advanced stage of training<br />
and resource allocation. The CIS, the<br />
training and development centre, the<br />
container for this work group, is also<br />
now operational.”<br />
On the topic of CIS, the innovation<br />
and development centre, Piero Violante<br />
spoke. “We have developed<br />
the common rail versions for marine<br />
applications, to leverage economies<br />
of scale, due to cost reductions, and<br />
transferred the benefits optimized in<br />
industrial to commercial marine. We<br />
have pursued significant improvements,<br />
also in remote monitoring<br />
logics, which will soon be tested on<br />
a platform for a market release, with<br />
the utmost attention to cybersecurity,<br />
in partnership with our parent company,<br />
Fincantieri.”<br />
Piero Violante again speaks on the<br />
V170 G. “The first 16-cylinder engine<br />
will perform 3,000 hours to check<br />
that all components comply with the<br />
quality level required by Isotta Fraschini,”<br />
he points out. “As of today<br />
(22 July <strong>2022</strong>, ed.), after performing<br />
both bench test hours in the 1,500<br />
and 1,800 rpm versions, including<br />
800 continuous hours in the genset<br />
version, thanks to the collaboration<br />
of the genset manufacturers, we have<br />
disassembled the engine. We carried<br />
out a series of inspections, down to<br />
the crankshaft level, and reassembled<br />
it to complete the cycle at 1,800<br />
rpm, for another 800 hours, and thus<br />
gained an overall view.”<br />
Now let’s talk about Phoenix, which<br />
in Isotta Fraschini’s vision stands for<br />
an 8-, 12- and 16-cylinder engines<br />
platform, with a layout designed together<br />
with FEV. “We will be ready to<br />
release the data sheet of the top of the<br />
range, the 16-cylinder, which we will<br />
assemble by 2023. It will run conventionally,<br />
on diesel fuel, and from this<br />
we will develop hydrogen-only operation<br />
engine. It will be aimed at applications<br />
requiring power in the range<br />
of 1 to 4 MW. Between diesel and hydrogen,<br />
however, we do not rule out<br />
gas versions, of which we will begin<br />
single-cylinder tests”.<br />
On the horizon there is a fuel cell to<br />
be integrated on a system that will be<br />
tested on a ship, in tandem with Fincantieri.<br />
Finally, there is a proposal<br />
for collaboration with the Singapore<br />
Port Authority, for a hybrid system,<br />
consisting of fuel cells, a ICE and<br />
a battery pack, intended to equip a<br />
typical commercial application with<br />
cycles of use that lend themselves to<br />
hybrid power, a tugboat.<br />
18<br />
19
POWER GENERATION<br />
#CUMMINS #SMARTGRID #FRIDLEY #VERSATILE<br />
CUMMINS FRIDLEY<br />
POWER<br />
INTEGRATION<br />
CENTER<br />
HYDROGEN ENGINE WITH VERSATILE<br />
Cummins and Buhler Industries announced that they<br />
have signed a letter of intent and plans to integrate<br />
the Cummins 15-liter hydrogen engines in Versatile’s<br />
equipment. Since 1967, Versatile has used Cummins<br />
engines exclusively in all four-wheel drive tractors.<br />
“While diesel engines continue to be the flexible power<br />
of choice for the foreseeable future in agriculture, such<br />
a collaboration enables both companies to develop<br />
low and zero carbon solutions that are ideally suited to<br />
farming,” said Adam Reid, Versatile’s Vice-President of<br />
Sales and Marketing.<br />
“Cummins has recently announced its plan to leverage<br />
existing platforms and expertise in spark ignited<br />
technology to build hydrogen engines. The high<br />
commonality among engine components between<br />
diesel and hydrogen leverages scale advantages for<br />
OEMs, while delivering the reliability that farmers<br />
need,” added Ann Schmelzer, General Manager, Global<br />
Ag Business at Cummins.<br />
Gary Johansen, Vice President - Power Systems Engineering and Project<br />
Sponsor: “The PIC is the realization of a significant investment in engineering<br />
technology and innovation that will impact how companies use and build power<br />
systems to meet sustainability goals for a greener future.”<br />
Google “microgrid” and you’ll<br />
find hundreds of different results.<br />
The link at the most<br />
fundamental level consists of<br />
sources, loads, and control. Additionally,<br />
“we believe that a microgrid is<br />
a type of electricity system that can<br />
function, at least in part, independently<br />
of larger grids”. So, can microgrids<br />
help break Western economies from<br />
reliance on CNG and fossil fuels? It<br />
is increasingly believed that they can,<br />
and at Cummins they have structured<br />
themselves to meet the demands of<br />
the market. The answer is called PIC,<br />
Power Integration Center. Based at<br />
Cummins Power Systems facility in<br />
Fridley, Minnesota, the PIC is a facility<br />
that allows for the configuration,<br />
integration, and testing of power system<br />
technologies including diesel and<br />
riety of possible microgrid configurations.<br />
The outdoor test area includes<br />
five 500 kW test pads and two 2000<br />
kW test pads, which can be connected<br />
as sources or loads. Two 500 kW programmable<br />
load banks allow for scenarios<br />
to be run using real customer<br />
load profile data, at up to 0.8 leading<br />
or lagging power factor.<br />
The significance of the PIC can be<br />
gleaned from the words of Gary Johansen,<br />
Vice President – Power Systems<br />
Engineering and Project Sponsor.<br />
“It has a very flexible structure<br />
that allows us to quickly reconfigure<br />
the control, the power connections,<br />
and all of these systems to meet<br />
changing market demands and customer<br />
requirements,” Johansen said.<br />
“This flexibility is something that you<br />
really need to prove. PIC is completenatural<br />
gas generator sets, photovoltaic<br />
(PV) solar panels, battery storage<br />
systems, fuel cells, transfer switches,<br />
switchgear, and system-level controls.<br />
The PIC spans 20,000 square feet of<br />
lab space including an outdoor test<br />
area, main switchgear room, electrical<br />
mezzanine, and engineering control<br />
room. Many different types of assets<br />
such as generator sets, energy storage<br />
systems, fuel cells, and inverters can<br />
be brought in for testing in a wide va-<br />
Cummins has opened<br />
the Power Integration<br />
Center, the “home” of<br />
microgrids, at its plant<br />
in Fridley, Minnesota<br />
ly adaptable to a variety of energy<br />
and power sources, as well as many<br />
different types of flexible loads.”<br />
For at least CE applications, could<br />
the smart grid be used to convert ICE<br />
in e-motors? “It depends on the load<br />
profile of the CE machinery, what exactly<br />
are the power needs, what kind<br />
of energy is available, and how much<br />
does it cost them to get that energy.”<br />
Delivering the microgrids in a different<br />
configuration each time at a different<br />
time is challenging. And how<br />
do you go about doing it throughout<br />
the microgrids’ lifetime? You develop<br />
when a specific chemistry that is now<br />
available and a specific storage capability.<br />
To accomplisch this mission, at<br />
Cummins PIC three indoor switchgear<br />
lineups connect the different assets<br />
in the lab, as well as tie into the site<br />
utility connection. A 500 kW permanently<br />
installed roof-mounted PV system<br />
is connected to the lab, as well as<br />
PV and energy storage simulators for<br />
testing various types of inverters. The<br />
engineering control room includes<br />
workstations where technicians can<br />
access all elements of the microgrid<br />
system, and work collaboratively with<br />
customers and technical partners.<br />
What about customization? Johansen<br />
replies that “We invite clients to join us<br />
for the research and learning, look at<br />
trade-offs, optimize all solutions, and<br />
also consider how they will need to<br />
change in the future. We also engage<br />
clients in codesign and the development<br />
of commissions in a new site.”<br />
And now we take you on a journey<br />
through the three key areas of the centre.<br />
Let’s start with the control room.<br />
They explain us that the purpose of<br />
this PIC is integration, research, development<br />
and production test, testing<br />
gensets, fuel cells, transfer switch,<br />
battery storage system, for any type<br />
of facility. “In a lab here we can connect<br />
different sources in many different<br />
combinations. We have a facility<br />
we can reconfigure into in different<br />
microgrid tipologies and power systems<br />
layouts.” It was a chance to take<br />
a closer look at the electrical diagram.<br />
All the wires represent cable connections,<br />
all the boxes, connecting different<br />
assets we have in the lab. They<br />
resume the micro-grid’s composition.<br />
“We have two diesel generators right<br />
now, a natural gas generator, two PV<br />
roof top solar, connected to the lab,<br />
we have a solar simulator, two batteries<br />
storage systems, and we have a<br />
20<br />
21
POWER GENERATION<br />
#INTEGRATION #NATURALGAS #DIESEL #HYDROGEN<br />
ACOUSTICAL TECHNOLOGY CENTER<br />
Cummins Acoustical Technology Center (ATC) located at the<br />
Cummins Power System factory in Fridley, Minnesota, has<br />
a hemi-anechoic sound testing chamber with the ability<br />
to test and record precision-grade acoustical data from 20<br />
Hz to 20,000 Hz… the entire range of the human auditory<br />
recognition. Measuring 105 feet long, 80 feet wide, and<br />
36.5 feet high, (around 32m x 24,4m x <strong>11</strong>1,2m) the ATC is<br />
one of the largest of its kind in the world in diesel or power<br />
generation business and exemplifies Cummins’ commitment<br />
to innovation, precise engineering, and its dedication to<br />
providing quiet products for a sustainable future. The team’s<br />
commitment to innovation and precise engineering is reflected<br />
in the construction of the ATC. Despite its massive size, more<br />
than three-quarters of the materials used to build the center<br />
have been recycled or salvaged. The building materials include<br />
recycled or partially recycled metal paneling, fly ash concrete<br />
and locally sourced material such as steel made from ore mined<br />
in northern Minnesota. In addition, the center was built on a<br />
site that qualifies as a brownfield redevelopment by the U.S.<br />
Green Building Council.<br />
battery simulator.”<br />
And now we approach the microgrid’s<br />
“thinking brain”. They note that<br />
“since the average US home needs 1<br />
kW, or $500 every pack, each pad has<br />
facilities for diesel and natural gas,<br />
as well as AC connections, control<br />
commands, digital and analogue connections,<br />
Ethernet and fiber. The major<br />
goal of this space is to fully configure<br />
these pads; everything in here<br />
may be replaced tomorrow, and you<br />
can simply use a forklift to transport<br />
your assets and link them to ours”.<br />
Pointing out step by step, panel by<br />
panel they say: “We currently have<br />
two rental 275 kW gensets over there<br />
to my right, and directly behind me is<br />
a 150 kW natural gas genset, despite<br />
the fact that these pads are equipped<br />
for 500 kW. All three generator sets<br />
are manufactured in this plant. There<br />
is a control system that regulates<br />
communication with the engine ECM,<br />
controls the voltage and frequency of<br />
our start-and-stop sensors, and safeguards<br />
the gensets. These gensets are<br />
designed to be quickly installable at<br />
the disaster relief side or at a temporary<br />
function. The radiator system<br />
and batteries are located in the back,<br />
and here we have our voltage selector<br />
switch so that this genset may run<br />
at different voltages (three phase and<br />
single phase). Currently, batteries<br />
are still a significant component of<br />
microgrids due to their capacity to<br />
store electricity produced by sources<br />
like solar and wind energy and<br />
their quick response time to changes<br />
in load. Therefore, over here to the<br />
right, we have a 250 kW battery sys-<br />
tem; it has a 500 kWh battery system<br />
and can provide that much power for<br />
up to two hours. The batteries themselves<br />
are housed in these two cabinets,<br />
which also house the inverters<br />
and controllers. A 125 kW battery<br />
system with 250 kWh is located lower<br />
on the left and was created in partnership<br />
with Cummins. We can create<br />
a true power system out in the field<br />
with all the assets running at nearly<br />
the same power node because all<br />
the assets on these pads are roughly<br />
about the same power node.”<br />
Finally, we go to the outdoor area,<br />
where the generation and battery storage<br />
systems are located. “We wanted<br />
this space to be a place where you<br />
could bring an incomplete product off<br />
the production line and test it; these<br />
pads allow you to install and run it<br />
without a formal closure. We are able<br />
to keep an eye on every aspect of<br />
each of these assets. We had a few options<br />
when deciding where to locate<br />
the Power Integration Center, so we<br />
worked closely with our acoustic engineers<br />
to model how the wind direction,<br />
speed, and temperature change<br />
throughout the year affect how noise<br />
travels across the site. This modeling<br />
helped us determine the best location<br />
for the power integration center on<br />
our property. Because we wanted to<br />
make sure we were good neighbors,<br />
we actually sent engineers with microphones<br />
to our neighbors’ living<br />
rooms at the property line. This was<br />
a crucial but unnoticed component<br />
of the project. We built our acoustic<br />
technology center, a $15 million investment<br />
trust, through noise testing<br />
that was previously conducted outside.<br />
It is now completely closed, and<br />
I believe it is safe to say that a university<br />
marching band could safely<br />
use the space. As a result, all of these<br />
assets and investments contribute to<br />
our sustainability strategy.”<br />
Somebody asked “when will HVO<br />
fuel be available for everybody?”.<br />
“If you consider the carbon footprint<br />
over the course of a person’s entire<br />
life, it may not always be zero because<br />
the source of HVO fuel varies<br />
even if it is quite consistent. Additionally,<br />
given that all of our clients’<br />
on-site energy is wind, they might not<br />
have access to fuels like HVO liquid,<br />
which can be used as a direct substitute<br />
for diesel. Accordingly, I believe<br />
our mission is to take their available<br />
energy and transform it into usable<br />
power in the most cost-effective and<br />
environmentally friendly manner<br />
possible,” these are the premises.<br />
“We have already released all of our<br />
emergency standby products certified<br />
to use full 100% HVO fuel; there<br />
are no changes to the rating, performance,<br />
or emissions. Our products<br />
that run for a longer period of time<br />
are already approved for 25% HVO;<br />
we’re moving toward 100% as soon<br />
as our field trials are complete. We<br />
simply acknowledge that HVO is not<br />
for everyone. Natural gas in your<br />
pipeline is one solution, but you can<br />
also obtain it from other things like<br />
blending hydrogen and diesel. We<br />
already see the potential for a natural<br />
gas distribution network to inject<br />
some percentage of hydrogen into the<br />
mix with natural gas.”<br />
22<br />
23
POWER GENERATION<br />
#MTU #FRIEDRICHSHAFEN #ICE #MICROGRID<br />
ROLLS-ROYCE PG SYMPOSIUM<br />
PROBLEM?<br />
NO,<br />
SOLUTION<br />
MICROGRID VALIDATION CENTER<br />
The Microgrid Validation Center in Friedrichshafen combines<br />
different energy generation assets with storage and load to<br />
enable validation of different stationary energy solutions.<br />
In offgrid mode, the assets and control algorithms’ability to<br />
maintain grid stability can be validated. In on grid mode, gridforming<br />
functionality and the offering of grid services such as<br />
frequency response can be validated and further developed.<br />
Main Benefits:<br />
Development and validation of new control algorithms &<br />
technologie; Realistic show case for customers; CO 2<br />
and cost<br />
savings for factory.<br />
Rolls-Royce Power Systems solution:<br />
12V4000 <strong>Diesel</strong> 1300kW<br />
12V4000L64 Gas 1300kW<br />
EnergyPack 2000kVA/1000kWh<br />
• PV 80kW<br />
• Fuel Cell250kW<br />
• Emulator (SMA) 2500kW<br />
The business unit “Sustainable Power Solutions”, which was newly created a<br />
year ago to deal with sustainable system solutions, is continuously expanding<br />
its portfolio. One step in this direction was the complete takeover of the<br />
previous majority subsidiary Rolls-Royce Solutions Berlin GmbH (formerly<br />
Qinous), which forms the core of the Microgrid Competence Centre.<br />
Rolls-Royce Power Systems believes<br />
in the diversification of<br />
energy sources. For instance,<br />
they have invested in the smartgrid<br />
pattern, meaning power generation<br />
in a stable, predictable and efficient<br />
mode. In Friedrichshafen, we have been<br />
able to verify how many parameters the<br />
mtu control system is capable of assessing.<br />
But the PG Symposium, which we<br />
reported on extensively in the September<br />
issue, does not stop there. At mtu,<br />
they do not forget that ICE, as Michael<br />
Wagner, director product and solutions<br />
management stationary business, says:<br />
“it can be part of the solution and not<br />
part of the problem”. And we begin just<br />
with Wagner, an Austrian mechanical<br />
engineer, almost a whole professional<br />
life spent in Friedrichshafen, who spoke<br />
about “Fuel Flexibility: Increasing the<br />
Sustainability of Internal Combustion<br />
Engines.”<br />
“Speaking of renewable fuels, our diesel<br />
lineup, including the 1600 and 4000 Series,<br />
is completely released to run on EN<br />
15940 fuels. The 2000 Series will follow<br />
the next year, when we optimize the fuel<br />
At the PG Symposium,<br />
Rolls-Royce Power<br />
Systems showcased that<br />
ICE is not the evil but it<br />
is part of the solution.<br />
With HVO, biofuels and<br />
hydrogen mixtures.<br />
Finally, electrolyzers<br />
in a glimpse<br />
pump. The main topic of my talk will be<br />
HVO. Based on our assessment of its sustainability<br />
qualities, as well as its potential<br />
to reduce CO 2<br />
emissions from well to<br />
wheel and improve performance, HVO<br />
is a promising fuel. We compared diesel<br />
and HVO soot emissions extensively<br />
and we found a considerable reduction<br />
in soot emissions across the entire power<br />
range between 50 and 80%.”<br />
According to ISO 8258-5-G3, Rolls-<br />
Royce carried out extensive evaluations<br />
of frequency, electric power, and voltage<br />
and found no performance variations between<br />
diesel and HVO. Transient behavior<br />
is comparable as well. Also the storage<br />
capability is much better compared<br />
to fossile diesel fuel. “It’s a very important<br />
feature for back-up installation”, according<br />
to Wagner, “because the power<br />
is used for few hours a year, you need a<br />
big amount of fuel stored at site, and the<br />
fuel consumption is lower because of its<br />
positive chemical properties”.<br />
In a nutshell, HVO is attractive because<br />
of reduction of harmful pollutants up to<br />
-80% soot (mg/m 3 ) and up to -8% ppm<br />
NOx. It achieves the same performances,<br />
in terms of maximum power, load<br />
acceptance and consumption. Simple<br />
drop-in fuel: no engine hard or software<br />
adaptions necessary. Blends are possible.<br />
No effect on service and maintenance<br />
intervals: standard warranty conditions<br />
apply. Hydrotreated Vegetable Oil has<br />
a long storage capability. Global HVO<br />
processing and co-processing volumes<br />
will quadruple by 2025 versus 2020. Finally,<br />
a few remarks on the feasability of<br />
Otto Cycle. “In our road map,” Wagner<br />
says, “we want to reach the 100% hydrogen<br />
goal by 2025. Talking about LNG<br />
marine engine, the challenge is that<br />
the performance needs to behaves diesel-like.<br />
The gas injection is cylinder individual,<br />
before each inlet valve into the<br />
compressed air. This enables us to have<br />
a very dynamic operation.”<br />
Rolls-Royce Power Systems developed<br />
a conversion kit to retrofit natural gas<br />
engines in 100% hydrogen operation engines<br />
in the future when hydrogen will<br />
be available. Hydrogen engine injects<br />
fuel on the multiport injection valves<br />
with a pressure in the range of 4 to 6<br />
bars into the air coming compressed to<br />
the turbocharger. In the chamber the<br />
piston’s going up and down, nearly up<br />
the spark when the ignition starts. The<br />
fuel ratio of the lambda range is pretty<br />
high. This is the way how they control<br />
the combustion, using a lot of air to keep<br />
the flame speed of the combustion under<br />
control. The second key has to be a very<br />
homogeneous mixture in order to have a<br />
stable combustion of the hydrogen. The<br />
German company expects to achieve<br />
a mean effective pressure of the hydrogen<br />
engine in the order of 40 bars versus<br />
standard gas engines we achieve a mep<br />
of 22 bars. It means that it will be a power<br />
output reduction in a range of 40% in<br />
the next step. “We’re confident that over<br />
the time we’ll be in a position step by step<br />
to stabilize the output of the specific hydrogen<br />
ICEs at the current range of NG<br />
engines,” concludes Micahel Wagner.<br />
The fresh references to hydrogen allow<br />
us to switch to Armin Fürderer, Director<br />
Sustainable Customer Solutions. The<br />
topic of his speech is “Hydrogen: The<br />
Fuel of the Future”.<br />
“We started with a 500 kW solutions net<br />
for the PEM fuel cell container, but we<br />
24<br />
25
POWER GENERATION<br />
#MTU #FUELCELL #HYDROGEN #ELECTROLYZERS<br />
Stacks are designed to last a minimum<br />
of 80.000 hours of operation. The water<br />
consumption amounts to less than 1 liter<br />
per Nm 3 H2. What about response time?<br />
It is less than 10 seconds in both directions.<br />
Hydrogen production features are<br />
up to 680 kg/day operating at 40 bar<br />
pressure, with a stack operating temperature:<br />
80 degrees Celsius maximum.<br />
Finally, let us now go into detail about<br />
the architectures available for hydrogen<br />
fuels. They started with FCD250, 65kW<br />
per module, that they are not using anymore.<br />
In the pilot phase, they use the<br />
100 kW modules, which in 2025 will<br />
be upgraded to 150 kW per module. “At<br />
the moment we guarantee 10,000 hours,<br />
but when we reach zero production we’ll<br />
reach 25,000 hours end of life. We are discussing<br />
with a customer a 1.5 MW solution<br />
in order to test it in a scalable environment.<br />
We need something is working,<br />
especially in the storage site.” By being<br />
operable under the open sky without any<br />
infrastructure apart from hydrogen, the<br />
standalone Fuel-Cell Demonstrator is<br />
much more than a test bench. Equipped<br />
with a static online-UPS system and Liion<br />
batteries, the demonstrator can be<br />
adapted for various different customer<br />
use cases. Demonstration of new concepts<br />
for modular FC system integration<br />
will set the foundation for large scale PG<br />
from PEM fuel cell technology.<br />
now have a little bit more power options.<br />
The first three generator units, which<br />
have replaced diesel generators, will<br />
be noticeable at the port of Duisburg in<br />
April of the following year. They have the<br />
same configuration as the diesel generators<br />
they replaced and are essentially<br />
replacements.” This is how Fürderer introduces<br />
us to the topic, pointing out that<br />
“as a result of conversations with customers,<br />
particularly in the field of data<br />
centers, that will no longer be the case in<br />
the future. The future is DC grids; nothing<br />
is now ready or on the market, but<br />
we will be ready if the switch from AC to<br />
DC occurs. This will be another benefit<br />
of fuel cell and battery technologies.”<br />
Hydrogen has a long-standing storage<br />
problem due to its energy density. “Hydrogen<br />
is essentially ten times lower than<br />
natural gas and to achieve a similar vol-<br />
26<br />
umetric density, it must be compressed,<br />
starting at 500 bar, to a size that allows<br />
energy storage; the system is very expensive,<br />
liquefaction requires 600 and more<br />
degrees. A solution for small customers<br />
is to store 1 tonne of hydrogen in a 40-<br />
foot container, which brings 1.5 MW of<br />
backup power in about 12 hours.”<br />
Several companies in Europe have announced<br />
that they want to create a decentralised<br />
H2 network. Basically, they<br />
install electrolysers powered by green<br />
energy and place them in a storage area.<br />
They want to bring the hydrogen as close<br />
as possible to the customers, serving at<br />
least the last mile or even through small<br />
pipelines. “What will be the hydrogen<br />
carrier in the future?” Fürderer asks to<br />
the audience. The answer: “At the moment<br />
it seems to be ammonia.”<br />
In the first part of the report from the<br />
Symposium, we told you about the<br />
Hoeller Electrolyzer. To follow up on<br />
what was written in the September issue,<br />
we report some key improvements of the<br />
1.5MW per stack technology: better connectivity<br />
to reduce catalyst need; porous<br />
transport layer, for having lower resistance<br />
in order to increase power and efficiency;<br />
bipolar plate, for the optimization<br />
of the flow field to maximize power.<br />
Following, some additional technical<br />
information about the second generation<br />
Prometheus L Stack (in the Greek<br />
mythology Prometheus was the Titan<br />
who stole the fire to give it to humanity).<br />
The power consumption is up to 1.5<br />
MW with approximately 312 cells, with<br />
an active surface: around 1.180 cm 2 /cell.<br />
Up to DC750Volt and 2.500 Ampere, the<br />
AC power consumption at full capacity<br />
is approximately 4,5 kWh / Nm 3 (stack).<br />
Honing machine for<br />
in-line or “V”<br />
monoblocks<br />
HONITECH<br />
Mobile column type, replacement of a<br />
monoblock while processing the other.<br />
Control gauge with automatic recovery of<br />
wear stones<br />
Honitech S.r.l.<br />
Tel: +39 02 6152662<br />
Video links on honitech.net
POWER GENERATION<br />
#MITSUBISHI #LINZELECTRIC #AFRICANMARKET #POWERPACK<br />
MITSUBISHI & LINZ ELECTRIC<br />
POWER<br />
PACK<br />
PLUS<br />
MITSUBISHI POWER & EGYPTIAN H2<br />
According to the company, Mitsubishi Power signed a full<br />
turnkey contract with leading Egyptian O&G Company Alexandria<br />
National Refining & Petrochemicals Company (AN-<br />
RPC) to provide advanced hydrogen fuel conversion technology<br />
solutions, supporting the company to achieve its<br />
decarbonization goals. The solution will be installed at the<br />
ARNPC refinery plant in Alexandria, which provides 30%<br />
of Egypt’s gasoline supply for domestic consumption. Mitsubishi<br />
Power will be responsible for the design, engineering,<br />
procurement, construction, and commissioning of fuel<br />
conversion solutions for the existing 100 ton/hour boiler,<br />
enabling it to fire up to 100 percent hydrogen by the end<br />
of 2023. This includes the installation of-the-art hydrogen<br />
burner technology and advanced control solution to ensure<br />
efficient and safe operations.<br />
Paul Kaliski, Product Manager, MTEE G-Drive Engines: “MTEE operates<br />
under the MHI Group Code of Conduct and Corporate Social Responsibility<br />
guidelines. Basic principles of honesty, integrity, mutual respect and taking<br />
responsibility for our actions are paramount to how we do business and, as a<br />
group, we have continuing Sustainable Development Goals in relation to the<br />
environment, society and governance.”<br />
When you mention Mitsubishi,<br />
in the environment of<br />
the PG, your mind jumps<br />
to the big powers. An<br />
equation that also applies to the giants<br />
of the sea. You say Mitsubishi and the<br />
echoes reach back to the Middle East<br />
Energy, Dubai. Perhaps not everyone<br />
knows, however, that Mitsubishi has<br />
an established partnership with Linz<br />
Electric, which supplies the other<br />
essential component: the alternator.<br />
According to Mitsubishi Turbocharger<br />
and Engine Europe, as part of its<br />
strategy to support genset OEMs in<br />
the African region, MTEE launched<br />
PowerPackPlus product range,<br />
equipped with Linz Electric alternator.<br />
Four variants of the PowerPack-<br />
Plus are currently available – 15 KVA<br />
50 Hz Prime, 20 KVA 50 Hz Prime,<br />
28 KVA 50 Hz Prime and 40 KVA 50<br />
Hz Prime. In addition to the engine,<br />
radiator and alternator, the Power-<br />
PackPlus range includes intake, assembly<br />
and connection kits, which<br />
allow the OEM to tailor the specification<br />
to match their needs.<br />
Paul Kaliski, Product Manager,<br />
MTEE G-Drive Engines, and Alberto<br />
Azzolini, Linz Electric Sales Manager<br />
alternators, answered some questions<br />
about the cooperation between Mit-<br />
Mitsubishi Turbocharger<br />
and Engine Europe<br />
launched the new<br />
PowerPackPlus range<br />
with Linz Electric<br />
subishi and Linz Electric.<br />
Why is the African market so important<br />
for Mitsubishi and Linz<br />
Electric?<br />
MTTE: “The demand for generator<br />
sets in Africa is continuing to grow<br />
and MTEE would like to grow with it.<br />
Mitsubishi is already an appreciated<br />
brand in Africa and our products fit<br />
the market needs of reliable energy<br />
solutions that are easy to install and<br />
maintain. More so than in Europe, the<br />
demand for generator sets includes<br />
the residential, commercial and small<br />
to medium-scale manufacturing sectors<br />
so we are tailoring our product<br />
range for the African market and are<br />
steadily expanding our dealer network<br />
in the region.”<br />
Linz: “Linz Electric have important<br />
collaborations in Africa and we do<br />
believe that for the future it will be<br />
increasingly a key market for us. The<br />
demand of electrical energy is constantly<br />
expanding, and Linz Electric<br />
want to be a part of the electrification<br />
process in the African region”.<br />
Why did you create the PowerPack-<br />
Plus product?<br />
MTEE: “The African diesel generator<br />
set market is highly competitive with<br />
many OEMs servicing the demand<br />
from local production sites in Africa,<br />
as it is more economical to carry<br />
out the final assembly of the gensets<br />
closer to the final destination. Furthermore,<br />
some of the bulkier components,<br />
such as base frames, supports,<br />
fuel tanks, canopies etc., are even<br />
more cost-effective to manufacture at<br />
or local to the OEMs in Africa. However,<br />
obviously, some items still need<br />
to be sourced from further afield. The<br />
PowerPackPlus takes the basic components<br />
of a genset that are not fabricated<br />
in-house, or easy to source<br />
locally, at the African OEMs and<br />
packages them as a single product<br />
from a single supplier.<br />
This simplifies the various processes<br />
that surround these items, giving<br />
benefits in order processing, customs<br />
administration, transportation costs,<br />
stock management and delivery coordination.<br />
Regardless of sector or size,<br />
efficient supply chain management is<br />
vital for the success of any company.<br />
Moreover, with the PowerPackPlus,<br />
MTEE has undertaken some of the<br />
technical analysis work for the OEMs<br />
and streamline the aftersales support<br />
processes. All of which enhances our<br />
core business of providing powerful,<br />
reliable diesel engines that are easy to<br />
install and maintain.”<br />
Linz: “In our opinion, it is really important<br />
for the African OEM to deal<br />
with just one contact for both the engine<br />
and alternator. This will lead to<br />
several advantages: being in contact<br />
with only one supplier will end up saving<br />
time and make the entire purchase<br />
process easier, not to the mention the<br />
fact that both engines and alternators<br />
will be on stock together and ready to<br />
be delivered. Additionally, the Power-<br />
PackPlus will simplify all of the aftersales<br />
processes as a result of the Mitsubishi<br />
service network being able to<br />
provide aftermarket support for both<br />
engine and alternator.”<br />
28<br />
29
EVENTS<br />
#BAUMA #HATZ #KUBOTA #KOHLER #LIEBHERR #YANMAR<br />
BAUMA MUNICH<br />
THE<br />
ACID<br />
TEST<br />
LIEBHERR<br />
Liebherr does not have a single formula for<br />
decarbonisation. According to the German company,<br />
they enhance the ICE and offer various hydrogen<br />
injection solutions. The system approaches for port fuel<br />
injection (PFI) and direct injection (LPDI) are based on<br />
a common, scalable injector platform. To optimise the<br />
operating performance of hydrogen-powered commercial<br />
and construction vehicles, Liebherr is also developing<br />
electric turbochargers. Air compression provides a higher<br />
oxygen partial pressure and thus a higher power density.<br />
The challenge on fully electrified or hybrid-powered<br />
construction sites is operating machines at maximum<br />
power, charging all machines during break periods, or<br />
smoothing power peaks on sites with limited grid supply.<br />
Liebherr meets these challenges by developing energy<br />
storage systems with the highest power density, efficiency<br />
and quality. The Liebherr-Werk Ehingen has been fuelling<br />
its mobile and crawler cranes solely with pure HVO fuel<br />
since the start of September 2021. In Europe HVO is also<br />
experiencing a significant growth in demand in the area of<br />
maritime cargo handling, which is particularly noticeable<br />
in Great Britain and Scandinavian countries. Also in the<br />
product segments Earthmoving, Mining and Material<br />
Handling Technology of the Liebherr Group HVO is used.<br />
cat; the iOntron e-mixer by Putzmeister;<br />
an all-electric rough terrain<br />
crane by Tadano; the 5055e allwheel<br />
drive electric wheel loader<br />
from Kramer-Werke. OEMs, then,<br />
obeyed to the “electricity” com-<br />
The <strong>Diesel</strong> cycle will<br />
maintain its strategic<br />
role in spite of any<br />
“age limit” imposed<br />
by the European<br />
Union. At the Bauma<br />
<strong>2022</strong> we’ll see many<br />
innovations by<br />
Kubota, Hatz, Kohler,<br />
Yanmar, Volvo Penta<br />
By January, 10 months before<br />
Bauma, 97 percent of the<br />
available space had already<br />
been confirmed by exhibiting<br />
companies. The <strong>2022</strong> edition<br />
of the show – rescheduled from the<br />
customary springtime appointment<br />
to the 24 th of October – has finally<br />
come, but a first sneak peek at it was<br />
offered well in advance to the specialized<br />
press gathered at Munich’s<br />
<strong>International</strong> Centre on the 21 st and<br />
22 nd of June.<br />
Of course, electric drives will be<br />
under the spotlight. In a nutshell,<br />
among the others we will see the<br />
APU3050e, the battery-powered<br />
reversible vibratory plate with a<br />
direct drive by Wacker Neuson;<br />
eight tandem rollers by Hamm; the<br />
track-loader concept T7X by Bobmands<br />
right at a time when this energy<br />
commodity is made as crucial<br />
as ever by scheduled blackouts in<br />
European city areas – and not just<br />
that. There are, however, tiny signs<br />
of “resilience” – such a trendy word<br />
in connection with internal combustion<br />
engines now facing an acid<br />
test after the European Parliament’s<br />
death sentence.<br />
So what’s new on the engine makers’<br />
front? Before landing to Munich, we<br />
already knew that Deutz and MAN<br />
Engines were going to skip the date.<br />
Kubota will present a brand-new<br />
engine that borrows the features of<br />
the D902-K – their other flagship<br />
engine we’ll see at the end of October,<br />
the D<strong>11</strong>05-K.<br />
We’ll also see the V5009 – that was<br />
crowned <strong>Diesel</strong> of the Year right at<br />
Bauma Munich in 2019 – as well as<br />
the micro-hybrid, the greenest incarnation<br />
of Rudolf <strong>Diesel</strong>’s word in<br />
the Osaka-based maker’s armoury<br />
of weapons, adding to their openness<br />
to e-fuels and HVOs. And their<br />
unhidden penchant for hydrogen.<br />
Not far from Munich, in Rusthorf,<br />
there’s the same confidence in the<br />
resources of the <strong>Diesel</strong> cycle.<br />
Hatz will present the only engine<br />
below 19 kW with a DPF – a<br />
far-sighted choice, not the requirement<br />
of any current emission regulation.<br />
An addition that completes the upgrade<br />
of three years ago, when<br />
single-cylinder engines were seen<br />
sporting an electronic livery. Hatz<br />
will be increasingly geared towards<br />
service. For example, Messe<br />
München will be the stage for the<br />
announcement of their Performance<br />
Tracking service – working with<br />
electronic engines via an electronic<br />
module sending data to other fleet<br />
management systems through a<br />
standardized platform – as well as<br />
the IoT dashboard designed for fleet<br />
management. And we shouldn’t forget<br />
Inecosys, with which Hatz has<br />
been partnering over the last nine<br />
months, merging competencies on a<br />
demonstrator project that combines<br />
Hatz’s experience with application<br />
and Inecosys’ expertise in battery<br />
electric transmissions.<br />
Kohler has embarked on a journey<br />
from engines to energy solutions.<br />
But again the <strong>Diesel</strong> cycle will<br />
maintain its strategic role in spite<br />
of any “age limit” imposed by the<br />
European Union. The application<br />
for EPA type-approval of HVOs to<br />
be used with the engines made in<br />
Reggio Emilia (already considered<br />
compliant in Europe) points in this<br />
direction. Again on the internal<br />
combustion front, a new version of<br />
the hybrid to flank the HEM series<br />
will be unveiled; it features direct<br />
diesel-electric coupling which suits<br />
applications such as aerial platforms<br />
and telescopic handlers.<br />
The version we’re going to see includes<br />
clutch engagement between<br />
the engine and the motor so that a<br />
full-electric mode can be selected.<br />
Now in our imaginary journey<br />
we get back to Osaka, this time to<br />
check out Yanmar. A whole different<br />
story: despite the ongoing improvements<br />
of their diesel engine<br />
30<br />
31
EVENTS<br />
#VOLVOPENTA #ZF #BOSCHREXROTH #WALVOIL #HYDRECO #DUPLOMATIC<br />
as well as of the after-treatment<br />
package, the thirty-third edition of<br />
the Bauma show will formalize the<br />
Japanese engine maker’s switch to<br />
electric. Batteries will take centre<br />
stage as the keystone of their electric<br />
architecture. The new battery<br />
production plant in the Netherlands<br />
is scheduled for completion by the<br />
end of the year, and Yanmar is set<br />
on a path towards becoming a system<br />
integrator.<br />
The last engine maker we’ll find at<br />
the show booths for the customary<br />
B2B meetings is Volvo Penta. After<br />
the Volvo Group’s 2021 joint strategy<br />
aimed at propelling the Swedish<br />
company to the forefront of the<br />
energy transition got frozen due to<br />
the pandemic, the time has finally<br />
come for their electric powertrain. A<br />
solution that’s currently in operation<br />
on a terminal tractor – namely under<br />
a collaboration with Tico – whose<br />
versatility and modularity are going<br />
to be showcased at Bauma. But the<br />
devotion to the alternative drives<br />
philosophy goes beyond electrification.<br />
Hydrogen engines and fuel<br />
cells keep being developed, and so<br />
do alternative fuels. These latter<br />
have recently hit the news at the<br />
Sweden Rock Festival, where nine<br />
gensets equipped with a D16 have<br />
run on a 100% HVO fuel. In Scandinavian<br />
countries, HVOs are almost<br />
exclusively made from forestry residues.<br />
So much for the engine makers, now<br />
we’re taking a preview of the component<br />
manufacturers novelties. In<br />
Germany, at ZF they have clear ide-<br />
as. They’re presenting their electric<br />
motor and transmission designed<br />
for wheeled excavators from 5 to<br />
10 tonnes, including inverters and<br />
ECU. ZF’s voltage range stretches<br />
from 48 to 650 Volts. Cross-system<br />
communication makes it possible to<br />
incorporate sensors, cameras or other<br />
devices into the package.<br />
They’re targeting CO 2<br />
by lowering<br />
fuel consumption by 30% – not only<br />
on excavators – by providing enough<br />
torque also at very low speeds. For<br />
massive equipment, hydrogen is the<br />
best solution, both for internal combustion<br />
and fuel cells.<br />
Bosch Rexroth’s Oil Control Division<br />
developed compact directional<br />
valves. For the first time, focus was<br />
not on “metal” – meaning on the<br />
product – but on connectivity and<br />
software. Their aim is clear: diversification.<br />
They’ll keep working on<br />
hydraulics and more and more on<br />
electronics and digitalization, and<br />
they’re becoming an increasingly<br />
electric company.<br />
Now we’re crossing the Alps. In Italy,<br />
Walvoil still believes in trade<br />
fairs so they’re going to be at Sima,<br />
Eima, Bauma Munich and Bauma<br />
China (if not cancelled). Inspired by<br />
the LS already featured on the vehicles<br />
by Dieci, they’re providing<br />
it in other forms and with other hydraulic<br />
systems in mind. Again for<br />
flow sharing – their core business<br />
– they’ve created another product<br />
platform: the FPX, allowing to recover<br />
a portion of the energy used in<br />
the hydraulic system. Exactly as the<br />
LS, it enables mode selection. For<br />
instance, using oil from the various<br />
operations, under pressure, to generate<br />
new voltage and charge batteries;<br />
or even recovering oil to be used<br />
for other functions, such as cooling<br />
or operating an auxiliary valve. Depending<br />
on system complexity, up<br />
to 20 percent of the energy already<br />
used can be recovered, which is a<br />
good fit for electrification.<br />
Hydreco (Duplomatic Group), a<br />
candidate to a spot among the Daikin<br />
stars, will present their 60 L pump<br />
range at Bauma. Developed in Vignola,<br />
province of Modena, they’re<br />
strongly rooted in the Emilia region.<br />
The hometown of tasty red cherries<br />
is where the MS90 configurable distributors<br />
range from 90 to 120 L is<br />
produced. At the Parma plant – manufacturing<br />
steel pumps and gears,<br />
Group 1 and 2 are already being<br />
manufactured, while Group 3 (up to<br />
63 cc) is scheduled for end of summer;<br />
it includes the possibility of a<br />
cast iron lid for increased pressure.<br />
The options include a low-noise<br />
version, with inclined gears. OCS<br />
cylinders for construction equipment<br />
are made in San Cesario, near<br />
Vignola, in the Italian motor valley;<br />
they can be customized, chromed,<br />
including balancing valves, up to<br />
450 bar. A cast iron pump range is<br />
manufactured in India, again with<br />
mobile applications in mind; the<br />
range covers 12 to 88 cc, peak pressure<br />
of 360 bar, higher than for steel<br />
pumps that can reach a maximum of<br />
310 bar. Hydreco is in charge of the<br />
“mobile” aspects, Duplomatic of the<br />
industrial ones.<br />
32<br />
33
EVENTS<br />
#IVECO #BLUENERGYMOTORS #INDIA<br />
IVECO GROUP DAYS<br />
BEYOND<br />
FPT'S<br />
SOUL<br />
LOOK WHO’S HERE<br />
Sporting the Iveco brand, we had the fully electric Daily<br />
and the 7.2 fuel-cell Daily prototype boasting an integrated<br />
fuel cell system. The S-Way was indeed there in its Plus<br />
Autonomous Driving version. Natural Gas, Amazon version,<br />
was also present; it can run on 100% biomethane and it is<br />
fitted with the Driver Pal system. The Alexa Voice Assistant<br />
can be used for route planning, checking maintenance and<br />
requesting servicing. Plus, it provides traffic and weather<br />
info. Nikola Tre in its battery electric version features a driving<br />
range up to 500 km and a charging time of 100 minutes,<br />
while the fuel cell version has an 800 km driving range and a<br />
charging time of less than 20 minutes. The Magirus Wolf R1<br />
is a fully electric vehicle designed for firefighting and rescue<br />
operations. The Daily Access Methane Power, the E-way.<br />
The Cursor 16 1000, the F28, hybrid version, the Industrial<br />
Battery Pack and the Microvast module for commercial<br />
vechicles and minibuses, holding promises for high energy<br />
density, low battery weight and long life. The eAxle designed<br />
for heavy vehicles guarantees high performance, efficiency,<br />
reliability and a low TCO. Hythane concept is a system for<br />
blending hydrogen developed jointly with Landi Renzo. Lastly,<br />
e-Novia showcased their Yape, a solution for driverless lastmile<br />
coverage. Yape can interact with the e-Daily thanks to<br />
the onboard Driver Pal and Alexa devices.<br />
The Beyond Iveco Group Days<br />
mirrored Iveco Group’s corporate<br />
identity. FPT Industrial<br />
comfortably slipped into the<br />
role of “playmaker” of a genuinely<br />
automotive team, without, though,<br />
abandoning its offroad nature. Latest<br />
hot news include the agreement<br />
with Blue Energy Motors on the first<br />
LNG trucks hitting the roads in India,<br />
powered by Bharat VI-compliant<br />
N67 NG engines. We grabbed the<br />
chance to be at the backstage events<br />
held this July at the Officine Grandi<br />
Riparazioni in Corso Castelfidardo,<br />
Turin, set against a scenic bare masonry<br />
backdrop that’s reminiscent of<br />
the Venetian Arsenal. We sat down<br />
with Sylvain Blaise, who took the<br />
helm of FPT Industrial precisely in<br />
October, 2021. Since then, Iveco<br />
Group has started walking on its own<br />
(and so has FPT) war has been ignited<br />
on Europe’s eastern borders and<br />
the European Union has launched<br />
REPowerEU. So we took the opportunity<br />
to hear what Mr. Blaise thinks<br />
of EU’s plan.<br />
FPT Industrial is the<br />
powertrain soul of the<br />
Iveco Group and it was<br />
also at “Beyond”, the<br />
event that showed its<br />
drive for innovation.<br />
The gas-powered<br />
Cursor 13 arrives on<br />
Indian trucks<br />
Shall this be a consecration of biomethane’s<br />
breakthrough role not<br />
only in heating, but also in automotive<br />
applications?<br />
“The current geopolitical trends have<br />
strongly revived the efforts towards<br />
energy independence,” he says at the<br />
outset. “I see an opportunity to speed<br />
up the path we have taken, but if we<br />
look at the plan, certainly it won’t be<br />
able to meet all of Europe’s gas needs<br />
in the short term. In the mid to long<br />
term, instead, REPowerEU may indeed<br />
accelerate the energy transition.<br />
The gas used for transport is a small<br />
fraction of the total gas consumption<br />
in Europe, but I think that at least it<br />
has become an item on the agenda.<br />
Natural gas is in our DNA, we’re<br />
leader in propulsion systems using<br />
this fuel and we see it as an integral<br />
component of the future mix. Even<br />
when we take hydrogen into consideration,<br />
we do it in terms of application<br />
to internal combustion engines, based<br />
on our know-how. To us it is a natural<br />
evolution”.<br />
Sylvain Blaise’s opening words before<br />
the audience at Beyond defined<br />
FPT as a “key enabler” of the energy<br />
transition. In essence, his speech<br />
touched on the four pillars of FPT<br />
Industrial’s approach, that basically<br />
overlap those of Cursor X: the future<br />
is about multiple energy sources (natural<br />
gas and biomethane, green hydrogen,<br />
electrification, electric axles,<br />
batteries), modularity, a multi-application<br />
approach that’s “smart”. We<br />
asked him to elaborate on that. What<br />
should we expect? We can guess<br />
he’ll be pretty satisfied with the inauguration<br />
of the new electrification<br />
plant in Turin. And indeed, “I’d like<br />
to start from electrification,” says the<br />
President of the <strong>Powertrain</strong> business<br />
unit, “because we’re going to inaugurate<br />
our electrification plant right<br />
here in Turin. Plus, with Nikola we’ll<br />
also have electric heavy vehicles, and<br />
e-axles have been produced for some<br />
months now. The plant has been entirely<br />
renovated, because continuous<br />
development is part of our history,<br />
and it’s right there where our roots<br />
and the ‘brain’ of our powertrain are.<br />
That’s the backdrop for our state-ofthe-art<br />
industrialization and the implementation<br />
of Industry 4.0 and IoT<br />
development processes. This plant is<br />
going to be carbon neutral from day<br />
one. We’ve got axles for heavy vehicles,<br />
by the end of the year we’ll also<br />
have electric Daily vans, and a 1.4<br />
GW capacity battery line, plus a few<br />
bus applications”.<br />
Under the spotlight is the agreement<br />
signed with Blue Energy Motors to<br />
put into service the very first liquified<br />
natural gas trucks driven by Bahrat<br />
VI-compliant N67 NG. These engines<br />
will be manufactured on Turin’s production<br />
lines. We asked Anirudh Bhuwalka<br />
– CEO of the Pune-based company<br />
– to sketch out a rough picture<br />
of the European, North-American and<br />
Indian truck markets.<br />
“The truck market in India is very<br />
different than in Europe and North<br />
America. In Europe and North America<br />
trucks travel an average of 1200 km<br />
a day; in India, the longest distance<br />
covered by a heavy vehicle is 350 km,<br />
which makes power requirements very<br />
34<br />
35
EVENTS<br />
#FPTINDUSTRIAL #MICROVAST #AMAZON #ENELX #PLUS<br />
PARTNERSHIP ARE KEY<br />
Of the thick web of partnerships spun by the Iveco Group,<br />
some are well-known such as the ones with con Nikola Motor<br />
and Eni. We tackled the one with Blue Energy Motors and<br />
we mentioned the cooperation with the Hyundai Motor<br />
Company. But it’s worth remembering a few other names,<br />
starting with Iveco Driver Pal, stemming from the partnership<br />
with Amazon Web Services. We’re talking – it’s appropriate<br />
to say – with a pioneering voice-activated travel buddy that<br />
allows the driver to interact with the vehicle as well as with<br />
other drivers through Amazon Alexa’s voice commands. The<br />
partnership with Microvast reached a turning point in January<br />
<strong>2022</strong>, with the announced creation of a full battery pack for<br />
the low-floor Crossway for city and intercity transport. This<br />
battery pack is going to provide the Crossway LE with up<br />
to ten years of battery life. In late March <strong>2022</strong>, the Group<br />
signed a memorandum of understanding with Enel X exploring<br />
opportunities to reap the full potential of electric mobility<br />
for European commercial vechicles. With Plus – a leader in<br />
self-driving transport vehicles – Iveco signed a memorandum<br />
of understanding to jointly develop self-driving commercial<br />
vehicles incorporating into the S-Way the whole vanguard<br />
PlusDrive self-driving system.<br />
different. In developing countries, the<br />
power-to-weight ratio for diesel is<br />
still much lower than in Europe and<br />
North America. You must also take<br />
driver comfort into account; India is<br />
very different than Europe and North<br />
America, where driver comfort standards<br />
are much higher.”<br />
Is the rush to electrification going to<br />
bring production standards closer<br />
to truck drivers’ needs?<br />
“Batteries are batteries,” Bhuwalka<br />
rightly points out, “you can fit them<br />
indifferently on a European, American<br />
or Indian truck. I think electrification<br />
is going to help standardize<br />
processes, because batteries are getting<br />
the same on all markets, with the<br />
only difference being that you need at<br />
least 700 kW in Europe, while India<br />
has lower power requirements. The<br />
same applies to powertrains, they’re<br />
also becoming standardized. The only<br />
difference will still be cab size, it’ll be<br />
more ‘entry-level’ on the Indian market.”<br />
Lastly, a few side comments on the<br />
N67 NG agreement on LNG trucks.<br />
“Gas in India has been available for<br />
quite some time now. So the change is<br />
going to be about the introduction of<br />
LNG. Basically, I think gas availability<br />
won’t be an issue for us. Considering<br />
gas supplies in the light of the current<br />
geopolitical picture, one can see that<br />
historically Europe has been getting<br />
its gas through pipelines, while India<br />
can secure very low prices, as we’re<br />
not dependent on any pipeline. The<br />
convergence of government policies,<br />
the availability of infrastructures and<br />
other factors needed to successfully<br />
switch to gas all play in our favour. I<br />
think it is only a matter of time, LNG<br />
holds great potential for the years to<br />
come and it will turn tables.”<br />
What’s beyond NEF?<br />
“For tractors in the 46 to 55 tonnes<br />
range, the 6.7 L by FPT Industrial is<br />
the ideal engine, a perfect combo of<br />
right size, torque and power ratio. Indeed,<br />
this engine must generate positive<br />
running costs as compared to<br />
diesel.”<br />
Will it become a retrofit?<br />
“We’re pioneering the use of liquified<br />
natural gas in India, so we still have<br />
to build a market for it. As time goes<br />
by and as LNG is spreading, we’ll<br />
also bring in aftermarket solutions.<br />
This is going to be stage two of our<br />
integration plans, we’re currently still<br />
at stage one.”<br />
The cooperation between Iveco and<br />
Htwo – Hyundai Motor Group’s hydrogen<br />
brand – completes this heavy<br />
vehicle overview. With the well-proven<br />
fuel-cell technology used on Hyundai<br />
hydrogen vehicles, Htwo is expanding<br />
the range of manufacturers it supplies<br />
this system to. A note says Iveco Bus<br />
is submitting applications to European<br />
call for tenders on fuel-cell powered<br />
buses using Htwo technology. Furthermore,<br />
the recently announced plans to<br />
relaunch bus production in Italy will<br />
provide a further opportunity to manufacture<br />
buses powered by Htwo fuel-cell<br />
technology.<br />
Domenico Nucera, President Bus<br />
Business Unit at Iveco Group, said:<br />
“Thanks to our partnership with a<br />
leader in the industry such as Htwo,<br />
boasting over 20 years of experience<br />
in Hyundai’s hydrogen fuel-cell technology,<br />
Iveco Bus can respond quickly<br />
to our customers’ demand for zero<br />
emission vehicles to be powered by<br />
vanguard propulsion technology. We<br />
started applying for public tenders on<br />
hydrogen-fuelled buses and we’ll keep<br />
going in the months to come, while we<br />
also keep being at the forefront of energy<br />
transition in the European mass<br />
transportation sector.” Nucera adds a<br />
few more comments on Iveco Group’s<br />
choice to restart bus production in Italy.<br />
Which provides him with a chance<br />
to emphasize the Group’s internal synergy:<br />
“Buses will be assembled in Foggia<br />
(South Italy, editor’s note), where<br />
we also have an engine production<br />
plant”. That’s right where F1 engines<br />
are produced and where smallest units<br />
for mobile industrial applications are<br />
also bound to take root. “ In the years<br />
to come starting from next year, we expect<br />
to reach a production of over 3<br />
thousand low and zero emission buses.<br />
If the market responds well, we’ll keep<br />
producing 1 thousand units a year,”<br />
he pointed out. “New lines at the Foggia<br />
plant will also produce the most<br />
advanced generation of battery electric<br />
buses. I am very glad to say that<br />
the R&D activities and production of<br />
such batteries will take place here in<br />
Turin, alongside the production of cutting-edge<br />
methane, biomethane, diesel<br />
and biodiesel engines,” he added,<br />
specifying that “FPT will be in charge<br />
of production”.<br />
36<br />
37
MARINE<br />
#CANNES #MANENGINES #FPTINDUSTRIAL #VULKAN<br />
CANNES YACHTING FESTIVAL<br />
HOW<br />
MUCH<br />
ICE?<br />
Above. At Cannes Massimo Perotti (left), chairman<br />
and CEO of Sanlorenzo, and Gianluca Bononi<br />
(right), deputy head of the Rolls-Royce Power<br />
Systems marine business, unveiled the joint project<br />
to pave the way for the yacht industry to move<br />
toward sustainability.<br />
Oh yes, it was hot, really hot, the<br />
kind of heat that has an African<br />
echo, and then there was<br />
the usual triumph of buyers,<br />
flip-flops and sunglasses. The excitement<br />
was in the air, as high as the thermometer<br />
line, and a stroll through the<br />
motor engineers’ pavilion confirmed<br />
the mood. We had announced it. The<br />
V12X from MAN Engines unveiled<br />
itself. With a thrust of the back which<br />
is worth 10 percent of its total power,<br />
the 30-litre left its all-time rivals, the<br />
Caterpillar C32 and mtu’s V2000M96,<br />
behind. The available hp to the 12-cylinder<br />
engine became 2,200, and torque<br />
went from 6,500 to 7,350 Nm. An advance<br />
that cannot be justified solely by<br />
the MPE, or some magic trick in the<br />
combustion chamber and between the<br />
lines of the software. There is a 5-litre<br />
difference in displacement compared<br />
to the previous V12. The alchemy is<br />
quickly said: the stroke stands out for<br />
those extra 10 mm, while 8 mm are<br />
gained at the bore (AxC 138x165 mm).<br />
And what has changed in the engine<br />
block, apart from the cylinder size? In<br />
the crankcase, the wall thickness has<br />
been increased and the bolt connection<br />
between the top and bottom parts has<br />
been optimised. Furthermore, a different<br />
crankshaft with larger diameter<br />
mtu and the methanol<br />
4000 Series, MAN<br />
V12X, FPT Industrial’s<br />
hybrid, Volvo Penta, AS<br />
Labruna, SAIM Marine<br />
bearings has been installed. The coolant<br />
pump and thermostat housing are<br />
also new. There is provided the option<br />
of having an outer-skin cooling system<br />
instead of the closed coolant circuit.<br />
The cylinder head has been optimised<br />
in terms of flow and cooling, as well as<br />
the oil supply, thanks to the oil pumps<br />
and coolers. We will talk about this engine<br />
in more detail in the next comparison,<br />
the most popular in these last few<br />
years, which re-proposes the antagonism<br />
amongst Cat, MAN and Rolls-<br />
Royce. We will also discuss deeply<br />
about mtu when reporting the full transcript<br />
of the press conference. Methanol<br />
was the real star, starting with<br />
the agreement signed with Sanlorenzo<br />
shipyard: an exclusive agreement<br />
for yachts from 40 to 70 metres. The<br />
4000 Series, converted to methanol for<br />
that purpose, will power a Sanlorenzo<br />
yacht, which should be launched in<br />
2026. While ammonia is an increasingly<br />
strong candidate for commercial<br />
shipping, the alcohols option, in this<br />
case green %70VPN methanol, is coming into<br />
the limelight for yachts. This fuel is<br />
produced using solar or wind energy:<br />
the first step is to capture hydrogen and<br />
synthesise it into methanol (CH 3<br />
OH)<br />
by using carbon and oxygen from the<br />
air. Carbon in the form of CO 2<br />
is released<br />
into the air during combustion,<br />
but not more than is taken up during<br />
fuel production. As a result, the cycle is<br />
carbon neutral. “In this way we create<br />
a radically different yacht experience,”<br />
stated Denise Kurtulus, Vice President<br />
of Global Marine at Rolls-Royce Power<br />
Systems. Minimising particulate<br />
and nitrogen oxide emissions allows<br />
the bottom of the hull to be freed from<br />
the mortgage of the SCR. Since the energy<br />
density of methanol is about half<br />
of that of diesel, the fuel tanks must be<br />
approximately twice as large. This is<br />
considering its low safety requirements<br />
since methanol isn’t toxic. Amongst<br />
the engine manufacturers, FPT Industrial<br />
told us about the hybridisation of<br />
the C9 650 Evo, which is the result of<br />
a collaboration with Vulkan. We can<br />
here anticipate some facts about such<br />
collaboration with Vulkan Hybrid Architect.<br />
The architecture consists of the<br />
aforementioned C9 650 Evo, a hybrid<br />
clutch for engaging and disengaging<br />
the thermal engine, an electric machine<br />
composed of a synchronous permanent<br />
magnet and an axial-flow electric motor,<br />
a frequency converter, a marine<br />
gearbox, a mechanical interface and a<br />
vibro-acoustic isolation system. There<br />
are four conventional modes of operation.<br />
Starting from the E-Sailing,<br />
which zeroes exhaust emissions during<br />
manoeuvring and sailing, thanks to the<br />
disengagement of the diesel engine by<br />
the hybrid clutch. Then to the diesel<br />
one, which synchronises the thermal<br />
and electric parts and connects to the<br />
shaft drive via the clutch. The power<br />
developed by the diesel engine can<br />
be used by the e-machine to power<br />
on-board devices or recharge the batteries.<br />
The Generator mode allows the<br />
diesel engine to idle (with the gearbox<br />
in neutral position) and generate power<br />
through the e-machine when the boat<br />
is in port or at anchor. When in Boost<br />
mode the e-machine is powered by the<br />
battery and this helps to operate the<br />
shaft drive at a maximum speed.<br />
38<br />
39
MARINE<br />
#ASLABRUNA #VOLVOPENTA #SAIMMARINE<br />
AS Labruna gave an encore at the<br />
Palais, after the 2021 edition, under<br />
the signs of e-vision. “We are launching,<br />
right here in Cannes, a range of<br />
outboards up to <strong>11</strong> kilowatts with low<br />
voltage, 50 Volts, and submerged motor,”<br />
Massimo Labruna tells us. “This<br />
feature gives the system a remarkable<br />
simplicity of construction, the foot has<br />
a very simple architecture, it has no<br />
angle heads and no bevel gears. We<br />
can equip these units either with manual<br />
control or with separate steering,<br />
for larger vessels. We can fit up to a<br />
quad, for a total power of 44 kilowatts.<br />
The batteries have a total capacity of<br />
2.5 kilowatt-hours, with a continuous<br />
discharge of 3C, namely 150 amps.<br />
The autonomy is reduced, but by coupling<br />
this solution with our hydrogen-methanol<br />
fuel cells, we are able<br />
to increase it significantly, even with<br />
small battery packs.” At this point,<br />
Labruna summarises some of the key<br />
concepts of his “e-vision”. “For low<br />
power boats, the option with an electric<br />
motor, battery pack and fuel cell<br />
is more than adequate. In this case<br />
the range extender is the fuel cell. For<br />
larger vessels it would be appropriate<br />
to use ICE, which is currently powered<br />
by diesel but, in the future, it will be<br />
powered also by hydrogen and DME.<br />
The sun belongs to everyone, so does<br />
CO 2<br />
. The ICE will have a long life, if<br />
combined with alternative fuels. I consider<br />
the 2035 deadline as a stimulus<br />
to actively encourage the transition. I<br />
strongly believe in micro-generation<br />
to recover energy that would otherwise<br />
get wasted. I would like to install<br />
in the AS headquarters a generator<br />
with an engine operating with DME,<br />
feeding a battery pack to store energy,<br />
and combined with solar panels. DME<br />
currently costs a lot of money, despite<br />
the fact that it comes from renewable<br />
sources, thus allowing to close the CO 2<br />
balance. In the future, I can also see<br />
opportunities for multi-fuel ICEs”. In<br />
conclusion, “one solution is to use excess<br />
electricity to produce hydrogen,<br />
instead of dissipating it. Then electric<br />
mobility would take on another value”.<br />
For Volvo Penta, just one year ago<br />
Cannes was the setting to showcase<br />
IMO Tier III solutions. The Swedish<br />
company has recently launched a new<br />
range of variable speed marine generator<br />
sets. According to Gothenburg,<br />
Volvo Penta is offering the range with<br />
models starting from D8, 190 kWe and<br />
running up to 545 KWe for the D16.<br />
Adding to the range’s ability to improve<br />
an operation’s sustainability credentials,<br />
all Volvo Penta diesel engines<br />
can run on HVO 100 fuel, instead of<br />
standard diesel, to reduce fossil CO 2<br />
emissions by up to 90 percent – providing<br />
a robust and sustainable solution<br />
for today. A typical installation sees a<br />
modular series of variable speed marine<br />
generator sets installed to power<br />
electric drives with or without battery<br />
packs. This DC grid system is easy to<br />
upgrade with alternative power sources<br />
and has fewer components, weighing<br />
less – especially when compared<br />
to batteries as the sole energy carrier<br />
– making the vessel more efficient.<br />
We concluded with Andrea Fabbri,<br />
B.U. Marine Manager at SAIM Marine.<br />
“The present? It’s already the<br />
future,” Fabbri says, “starting with the<br />
collaboration with Kohler, extended to<br />
anything that is associated to the generator,<br />
then the distribution, the automatic<br />
parallel. The management system<br />
concept changed in parallel with<br />
the increased focus on comfort. Other<br />
developments in this direction come<br />
from the IoT, which creates a cluster<br />
amongst all Saim products equipped<br />
with a canbus output and communication.<br />
The integration of this system,<br />
which can be entrusted both to us and<br />
the construction site, enables predictive<br />
maintenance, thereby shortening<br />
intervention times. It is the lowest<br />
common denominator of all products<br />
in SAIM Marine’s portfolio”. Moving<br />
on to the electric alternatives, “we<br />
reconfirm the SeaDrive electric pod,<br />
presented last year in Genoa: a transmission<br />
for medium-sized vessels that<br />
also serves as an integration for boats<br />
with endothermic engines. We have extended<br />
the QS range. On display at the<br />
SMM is the new three-phase propeller<br />
with a diameter of 6100 mm for 1,400<br />
kilos of thrust, for 60-metre yachts or<br />
commercial hulls. At last, we are displaying<br />
the variable-speed Dynamica.<br />
The target, here at the Cannes Yachting<br />
Festival, is the mid-high-end boat,<br />
around 50 feet.” How about sailing<br />
boats? “The sailing boat market is revitalising<br />
after a few years of flat calm,<br />
due to a significant shift from sailing<br />
boats to engine vessels. The Dynamica,<br />
the Mini 40, a compact 3,000-rpm<br />
generator that can be installed amidships<br />
between bulkheads, and the retractable<br />
propellers, ideal for the hydrodynamics<br />
of sail boats, are good<br />
candidates for them”.<br />
40<br />
41
MARINE<br />
#SMM #BAUDOUIN #WÄRTSILÄ #ROLLSROYCEPOWERSYSTEMS<br />
SMM HAMBURG<br />
A CLEAN<br />
SHIPPING<br />
SECTOR<br />
BAUDOUIN AT SMM: NEW 6F21 ENGINE<br />
At the SMM, French engine manufacturer Baudouin unveiled the 6F21.<br />
This new 6-cylinder, 12.5-liter engine produces up to 735 kW/1000 HP,<br />
enabling a best-in-class power density in a very compact and light original<br />
marine design. The 6F21 includes a strengthened engine structure to<br />
withstand high torque and a higher cylinder pressure well over 200 bar.<br />
A two-stage turbocharger system is also fitted on the engine, along with two<br />
intercoolers, and a high-end common rail system, operating at 2200 bar.<br />
Every 6F21 engine also has optimized maintenance for low total cost of<br />
ownership, and complies with IMO II and EPA III standards, with IMO III<br />
and EPA IV following soon. The 6F21 is available in three duty ratings with<br />
continuous compact power. This includes best-in-class for power output at<br />
intermittent duty 599 kW/815 HP and light duty 662 kW/900 HP, and coleader<br />
at the high-performance<br />
rating delivering 735 kW/1000<br />
HP. Steven Wang, Ceo at<br />
Baudouin, says: “The 6F21 is<br />
the first step toward a new<br />
series of engines offering the<br />
best power in the market. For<br />
larger applications, we are<br />
also preparing to expand the<br />
burgeoning F series with an<br />
8-cylinder 17L version of the<br />
engine, coming later in <strong>2022</strong>.”<br />
The enthusiasm was palpable.<br />
After a four-year wait, the international<br />
maritime community<br />
was finally able to meet for<br />
a physical SMM in Hamburg again:<br />
for four days, 2,000 exhibiting companies<br />
and over 30,000 industry visitors<br />
from more than 100 countries formed<br />
the “United Nations of Shipbuilding”.<br />
“There was an enormous sense of anticipation,<br />
and expectations were high.<br />
The more enthusiastic I am to see that<br />
we have been able to confirm our status<br />
as the leading global maritime trade<br />
fair once again,” said Bernd Aufderheide,<br />
President and CEO, Hamburg<br />
Messe und Congress. The maritime<br />
energy transition and the technologies<br />
and expertise it requires, along with a<br />
clear commitment to making the necessary<br />
changes, were at the top of the<br />
agenda throughout the fully occupied<br />
exhibition campus and the accompanying<br />
conference programme of<br />
SMM. Retrofitting ships was one of<br />
the key topics of this fair. The industry<br />
is facing the enormous challenge<br />
to retrofit its fleet of roughly 60,000<br />
merchant ships progressively to make<br />
them more eco- and climate-friendly.<br />
The presence of political leaders at-<br />
During the 30 th edition<br />
of the flagship fair<br />
the maritime industry<br />
demonstrated its<br />
commitment to tackling<br />
the necessary energy<br />
transition<br />
tested to the special importance of<br />
the shipping industry in the efforts to<br />
achieve the climate goals. During his<br />
tour of the exhibition, Kitack Lim,<br />
Secretary-General of the <strong>International</strong><br />
Maritime Organization, IMO, was visibly<br />
impressed by the range of innovative<br />
technologies showcased. German<br />
Chancellor Olaf Scholz, the honorary<br />
patron of SMM, said in his video message,<br />
the focus of this SMM on climate-friendly<br />
technology was more<br />
than welcome since “every innovation<br />
in the maritime sector supports the<br />
global economy as a whole”. The German<br />
Federal Maritime Coordinator,<br />
Claudia Müller, praised the motto of<br />
the 30 th SMM, “Driving the Maritime<br />
Transition”: “It perfectly describes the<br />
challenges facing the maritime industry<br />
today while demonstrating that we<br />
Royce. The company is initially developing<br />
methanol engines based on the<br />
mtu Series 4000 and will launch them<br />
on the market from 2026. The energy<br />
density of this fuel is high compared to<br />
other sustainable fuels, and its liquid<br />
state makes it easy to store and refuel<br />
at ambient temperatures. In addition<br />
to reduced complexity, the more attractive<br />
investment costs are another<br />
advantage of the methanol tank system.<br />
Rolls-Royce Power Systems is<br />
already working on the development<br />
of fuel cell systems for marine applications<br />
and will launch its own mtu<br />
fuel cell systems for main propulsion<br />
and on-board power generation from<br />
2028. It is Benjamin Oszfolk, systems<br />
engineer at Fuel Cell Energy<br />
Storage Systems Marine RRPS, to<br />
illustrate this aspect: fuel cells poware<br />
actively driving these changes.”<br />
The industry has set its goal: achieving<br />
climate-neutral shipping by 2050.<br />
This calls for practicable solutions<br />
from engineering firms, shipyards<br />
and suppliers, but also from fuel<br />
manufacturers. “As a marketplace<br />
for innovations, SMM is an important<br />
basis for investment decisions<br />
of German shipowners. The focus<br />
is on the climate-neutral transformation<br />
of the maritime sector,” said<br />
Martin Kröger, Managing Director<br />
of the German Shipowners Association<br />
(VDR). “We are communicating<br />
about this with shipbuilders and suppliers<br />
as well as experts around the<br />
world, many of whom we can meet at<br />
SMM in Hamburg.”<br />
It is not by coincidence that SMM<br />
is the international platform of the<br />
maritime industry, from small startups<br />
through to global market leaders.<br />
For example, propulsion system specialists<br />
Wärtsilä Voyage showcased<br />
their new Fleet Optimisation System<br />
(FOS). “This holistic platform for<br />
data analytics, voyage planning and<br />
fleet performance optimisation can<br />
help shipping companies operate their<br />
ships and fleets with optimum safety,<br />
efficiency and sustainability,” explained<br />
Sean Fernback, President of<br />
Wärtsilä Voyage.<br />
Engine manufacturer Rolls-Royce<br />
Power Systems presented fuel cell<br />
concepts, hybrid systems and engines<br />
designed to operate on e-methanol.<br />
“For the future, we are firmly committed<br />
to this ship fuel which we want to<br />
pioneer,” said Denise Kurtulus, Vice<br />
President Global Marine at Rolls-<br />
42<br />
43
MARINE<br />
#ABB #FPTINDUSTRIAL #VOLVOPENTA #MANENGINES<br />
DEBUTS AT THE SMM<br />
hibited a new semiconductor power<br />
switch for safe, energy-efficient<br />
next-generation direct-current systems.<br />
Thorsten Strassel, Global Product<br />
Manager at ABB, said: “SMM is<br />
an ideal platform to present this innovative<br />
technology in support of the<br />
energy transition in the shipping sector.”<br />
Renewable energies, battery storage<br />
and smart grids are key factors in<br />
making shipping more sustainable, he<br />
added.<br />
Retrofitting ships was one of the key<br />
topics of this fair. One of the challenges<br />
the industry faces is retrofitting<br />
its 60,000 merchant ships stepby-step<br />
to make them more eco- and<br />
climate-friendly. An enormous market<br />
for Europe’s supply industry is opening<br />
up here, was the forecast given by<br />
Stephen Gordon, Managing Director<br />
ered by hydrogen do not produce any<br />
harmful emissions, neither CO 2<br />
nor<br />
nitrogen oxides or particulates. Fuel<br />
cells powered by green methanol emit<br />
only small amounts of CO 2<br />
due to the<br />
required methanol reformer, but no<br />
more than was previously bound in<br />
the e-methanol and are thus operated<br />
in a CO 2<br />
-neutral manner.<br />
Mecklenburgische Metallguss (MMG)<br />
offer a portfolio of optimised-flow<br />
ship propellers which are used by<br />
shipowners such as Hapag-Lloyd to<br />
retrofit a major portion of their fleet<br />
in operation, enabling fuel and CO 2<br />
savings of more than 10 percent. As a<br />
symbol for the entire fair, a high-efficiency<br />
MMG propeller was displayed<br />
at the entrance to SMM to greet the industry<br />
visitors.<br />
The technology company ABB exof<br />
Clarksons Research.<br />
Inventions such as the Mewis Duct,<br />
which earned the two shipbuilding<br />
engineers Friedrich Mewis and Dirk<br />
Lehmann the German National Environmental<br />
Award during SMM week,<br />
are significant contributions to climate<br />
protection. The flow optimisation device,<br />
which is sold by Becker Marine<br />
Systems, has already saved more than<br />
12 million tonnes of CO 2<br />
worldwide.<br />
SMM was again accompanied by<br />
high-profile conferences covering<br />
specific topics such as digitalisation<br />
(Maritime Future Summit), ocean research<br />
(Offshore Dialogue), as well<br />
as security and defence (<strong>International</strong><br />
Conference on Maritime Security<br />
& Defence). A conference which received<br />
special attention this year was<br />
the global maritime environmental<br />
congress, Gmec: for the first time,<br />
one of the panel discussions was open<br />
to the general public. Environmental<br />
campaigners and industry decision-makers<br />
discussed the responsibility<br />
of the shipping industry for climate<br />
protection.<br />
Apart from providing opportunities<br />
for knowledge-sharing, the organisers<br />
of SMM placed major emphasis<br />
on networking formats, providing the<br />
new Transition Stages as a new, dedicated<br />
platform for exhibitors to highlight<br />
their favourite topics. Additional<br />
highlights included the Start-up Award<br />
as well as the Maritime Career Market<br />
where young talents were able to<br />
make contact with interested potential<br />
employers.<br />
The next SMM will take place in<br />
Hamburg from 3 to 6 September 2024.<br />
FPT Industrial was for the first time an exhibitor at SMM Hamburg.<br />
For its debut, coinciding with the celebrations to mark SMM’s 30 th<br />
edition, FPT Industrial showcased an exclusive premiere on its<br />
stand, alongside the latest additions to its marine propulsion lineup,<br />
interesting new perspectives in the field of auxiliary engines.<br />
Among the novelties, the C16 1000 marine engine, presented<br />
for the first time in its Keel Cooling configuration, the C90 410<br />
for medium- and heavy-duty commercial applications, and the<br />
N67 450N Keel Cooling for pleasure-vessel and commercial marine<br />
applications.<br />
Volvo Penta presented its new range of variable speed marine<br />
generator sets. This range (with models starting from D8, 190 kWe<br />
and running up to 545 KWe for the D16) is a core part of Volvo<br />
Penta solutions designed for hybrid and electric applications.<br />
The variable speed marine generator sets make it possible to build<br />
vessels with smaller battery banks and charge them while on the<br />
move, which makes the switch to hybrid-electric marine propulsion<br />
more cost-efficient and accessible today. This technology is already<br />
being used by Volvo Penta customers, such as Swedish Transport<br />
Administration and MHO-Co. All Volvo Penta diesel engines can run<br />
on HVO 100 fuel, instead of standard diesel.<br />
MAN Engines has focused on sustainable propulsion solutions<br />
at SMM and presented two ways of reducing CO 2<br />
emissions for<br />
workboats. The MAN Smart Hybrid Experience enables sailing and<br />
anchoring without any emissions, and with the dual fuel engine,<br />
exhaust emissions can be noticeably reduced when operating on<br />
hydrogen. The MAN Smart Hybrid Experience was first introduced<br />
for yacht applications in 2021. Because it can be combined with<br />
all MAN marine engines of the current D2862 (V12), D2868 (V8)<br />
and D2676 (R6) series, it can also be used to upgrade the output<br />
of engines for light, medium and heavy-duty applications in<br />
commercial shipping. In addition, MAN Engines will present a dual<br />
fuel hydrogen engine with SCR system. The first two engines of this<br />
type were handed over back on 10th May <strong>2022</strong> for series operation<br />
powered by hydrogen on a workboat. The MAN dual fuel hydrogen<br />
engine is a twelve-cylinder diesel engine of the type MAN D2862<br />
LE448 with 749 kW (1019 hp) at 2100 rpm. This was prepared by<br />
MAN Engines for dual fuel operation and supplemented with a<br />
hydrogen injection system from development partner CMB.Tech.<br />
44<br />
45
kWe - ONROAD<br />
#BORGWARNER #BATTERY #PASSENGERCARS<br />
kWe - ONROAD<br />
#MARELLI #BATTERY #WIRES<br />
BORGWARNER BMS<br />
MARELLI WBMS<br />
WEIGHT<br />
Frédéric Lissalde, President<br />
and CEO, BorgWarner, Inc:<br />
“We are proud of the significant<br />
progress we have made in<br />
recent years toward embracing<br />
sustainability in our culture and<br />
advancing electrification efforts<br />
in everything we do.”<br />
IT'S<br />
THE<br />
SAVINGS<br />
E-BRAIN<br />
David Slump has taken over as<br />
Marelli CEO and President of the<br />
company after Beda Bolzenius<br />
stepped down on January 6, <strong>2022</strong>.<br />
ible BMS technology is a step forward<br />
for BorgWarner on our path to executing<br />
our Charging Forward electrification<br />
strategy,” said Stefan Demmerle,<br />
President and General Manager, Borg-<br />
Warner PowerDrive Systems. Borg-<br />
Warner’s battery management system<br />
for hybrid and electric vehicles contains<br />
a master control unit connected<br />
to multiple cell management control<br />
units. It is designed to monitor the<br />
state of charge, health and battery<br />
temperature of each battery cell, and<br />
also precisely measure battery pack<br />
current and voltage. The distributed<br />
B- and C-segment<br />
cars as well as light<br />
commercial vehicles<br />
to be equipped by<br />
BorgWarner BMS<br />
beginning in 2023<br />
B<br />
orgWarner is increasingly focused<br />
on the electrical infrastructure<br />
of cars. A privileged<br />
viewpoint for what will be<br />
mirrored in industrial applications.<br />
The Auburn Hills-based company’s<br />
appeal to the automotive industry is<br />
not limited to the West, as evidenced<br />
by the supply of dual inverter units for<br />
a Chinese automaker and high-voltage<br />
hairpin (HVH) eMotors for a leading<br />
electric vehicle brand in China. And<br />
we report news just from May. And<br />
now let’s talk about battery management<br />
system. BorgWarner’s BMS has<br />
been selected by a leading global vehicle<br />
manufacturer to equip the entirety<br />
of its B-segment, C-segment and light<br />
commercial vehicle platforms. Initially,<br />
model years from mid-2023 will<br />
be equipped with the new BorgWarner<br />
BMS technology, which optimizes<br />
battery pack performance, safety and<br />
life span.<br />
“This OEM business win for our flexcell<br />
management units also perform<br />
cell balancing, which allows a higher<br />
state of charge to be achieved, optimizes<br />
battery lifespan and enhances<br />
battery safety by preventing over- and<br />
under-charging. The system is suitable<br />
for battery applications that operate up<br />
to 800 volts and also includes contactor<br />
control and diagnostics.<br />
The compact design of the BorgWarner<br />
BMS makes a positive contribution to<br />
weight saving and vehicle range goals.<br />
By adopting a distributed configuration,<br />
the master and cell management<br />
controllers can be decoupled to allow<br />
optimum flexibility in system layout<br />
and weight distribution.<br />
For electric vehicles, optimized efficiency<br />
and performance is more important<br />
than ever. BorgWarner’s electric<br />
propulsion portfolio offers a range of<br />
solutions and technologies, featuring<br />
modular hardware and software platforms<br />
that allow for scalable architecture,<br />
packaging and system deployment.<br />
M<br />
arelli expanded its range of<br />
battery management technologies<br />
for electric vehicles<br />
with a new Wireless<br />
Distributed Battery Management System<br />
(wBMS). This technology eliminates<br />
the wired physical connections<br />
typically needed in other BMS architectures,<br />
allowing for greater flexibility,<br />
increased efficiency, improved<br />
reliability and reduced costs. This<br />
solution is available from the second<br />
quarter of <strong>2022</strong>, to support customer<br />
launches in 2024. The wBMS doesn’t<br />
need any daisy-chain communication<br />
and wiring by using wireless technology<br />
to enable the communication between<br />
batteries and control unit. Compared<br />
to previous wired distributed<br />
solutions, the new wBMS developed<br />
by the company reduces the wiring<br />
harness by 90% and simplifies the<br />
battery cell construction and installation.<br />
In particular, the wBMS reduces<br />
complexity in the assembly and grants<br />
more flexibility for battery modules<br />
placement. The reduced weight due to<br />
connectors removal allows for more<br />
energy efficiency, thus increasing the<br />
driving range of the vehicle with the<br />
same charge. The solution also opens<br />
up room in the battery pack to allow<br />
larger batteries to fit, guaranteeing<br />
versatility, scalability, optimization;<br />
ultimately, under the right circumstances,<br />
larger batteries also translate<br />
to enhanced power performance and<br />
again extended vehicle range. “Wireless<br />
BMS is a real game-changer for<br />
the automotive industry, eliminating<br />
the need for the battery harness,<br />
wires and connectors associated with<br />
Marelli Wireless<br />
Distributed Battery<br />
Management System.<br />
It reduces wiring<br />
harness by 90%<br />
the standard wired BMS systems,”<br />
said Razvan Panati, Head of Power<br />
Electronics Technology of Marelli’s<br />
Vehicle Electrification Division.<br />
“Marelli designed both the wBMS<br />
and the Wired BMS with identical<br />
base architectures, supported by two<br />
different ways of communication and<br />
interfaces. In that way our technology<br />
can be applied across multiple vehicle<br />
platforms with minimal change. This<br />
flexibility of the solution guarantees<br />
significant reduction in engineering<br />
costs and allows Marelli to make this<br />
high-end technology affordable for the<br />
mass market.” The Marelli wBMS can<br />
be delivered with a software application<br />
layer that uses algorithms based<br />
on a proprietary technique so-called<br />
“Sensor Fusion”. The algorithms estimate<br />
several crucial parameters of<br />
each battery cell, to ensure an accurate<br />
calculation of the battery overall<br />
status, and informs the components of<br />
the powertrain accordingly.<br />
46<br />
47
TECHNO<br />
SIEMENS XCELERATOR,<br />
DIGITAL TRANFORMATION<br />
C<br />
M<br />
Y<br />
CM<br />
MY<br />
CY<br />
CMY<br />
K<br />
S<br />
iemens strongly believes in the<br />
need to simplify and make digital<br />
transformation scalable. For<br />
this reason, with an event broadcast<br />
online, it presented an open digital<br />
platform which, as the name itself suggests<br />
(Xcelerator), aims to create an<br />
ecosystem of partnerships to accelerate<br />
the creation of value in companies<br />
of all sizes in the sectors of industry,<br />
transport, infrastructure and buildings.<br />
The platform includes a complete<br />
portfolio of hardware, software<br />
and IoT enabled digital services from<br />
Siemens and certified third parties and<br />
an evolving marketplace to facilitate<br />
interactions and transactions between<br />
customers, partners and developers.<br />
Roland Busch, President and CEO of<br />
Siemens, said, “Siemens Xcelerator<br />
will enable companies to embark on<br />
digital transformation more easily,<br />
quickly and at scale. By combining<br />
the real world and the digital world,<br />
through OT and IT technologies, we<br />
allow our customers and partners to<br />
increase productivity and competitiveness,<br />
and make innovations scalable.”<br />
The launch of Siemens Xcelerator, together<br />
with the recent acquisition of<br />
Brightly Software, and the expansion<br />
of the partnership with Nvidia represent<br />
important milestones in the strategy<br />
of the German multinational. With<br />
the launch of the new product, step by<br />
step, Siemens will transform its entire<br />
portfolio of hardware and software<br />
solutions to make it modular, connected<br />
to the cloud and built on standard<br />
application programming interfaces.<br />
To ensure high standards and deliver<br />
value to all parties involved, sound<br />
principles of technical and commercial<br />
governance will be applied. Simultaneously<br />
with the presentation of Xcelerator,<br />
Siemens announced the launch<br />
of Building X, the first new generation<br />
offering designed and built within the<br />
new platform. This is a new suite for<br />
smart buildings that acts as a single data<br />
source to eliminate complexity and<br />
supports zero-emission goals, managing<br />
energy, safety and building maintenance<br />
in one place. Building X is an<br />
open, modular and completely cloudbased<br />
suite, with applications enabled<br />
for artificial intelligence, strong connectivity<br />
and integrated cybersecurity.<br />
During the launch of the platform,<br />
Siemens confirmed the growth targets<br />
for the digital business announced on<br />
the last capital market day, which envisage<br />
a compound annual growth rate<br />
of approximately 10 percent over the<br />
business cycle. The digital turnover in<br />
fiscal year 2021 was 5.6 billion euros.<br />
48
THERMO KING PREMIERES<br />
THE E-SERIES<br />
A<br />
t the IAA Transportation <strong>2022</strong><br />
in Hanover, Thermo King, a<br />
company active in temperature<br />
control solutions in transportation<br />
and a brand of Trane Technologies,<br />
premiered the new E-Series all-electric<br />
battery-powered refrigeration units for<br />
light commercial vehicles (LCVs) between<br />
3.5 and 7.5 tons. The new series,<br />
presented in collaboration with Iveco,<br />
is mounted on the new Iveco eDaily<br />
zero-emission van. The new E-Series<br />
will have a reduced impact on vehicle<br />
range and provide our customers with<br />
greater value, while contributing to a<br />
50<br />
TECHNO<br />
#THERMOKING #IAA #JOHN DEERE #BAUMA<br />
lower total cost of ownership. The new<br />
E-Series units are connected and powered<br />
directly from the vehicle’s battery.<br />
To deliver optimum temperature control<br />
performance with low power consumption,<br />
the new E-Series features custom<br />
designed, patented inverter technology<br />
and a powerful hermetic variable speed<br />
refrigeration compressor. The patented<br />
power management and control system<br />
intelligently optimizes the supply and<br />
demand of energy in real time, minimizing<br />
the impact on the vehicle’s battery<br />
when it is on the road or out for a<br />
delivery.<br />
JOHN DEERE POWER SYSTEMS @ BAUMA MUNICH<br />
John Deere at Bauma brings all the strings to its bow. The next<br />
generation engine lineup includes the JD4, JD14, and JD18 (<strong>Diesel</strong><br />
of the Year 2021) as well as the Kreisel Battery Pack 63 (KBP63),<br />
a modular battery solution that utilizes Kreisel Electric’s patented<br />
immersion cooling technology. John Deere has plans to expand<br />
its telematic technology offerings to John Deere-powered OEM<br />
equipment through Connected Support.<br />
POWERTRAIN<br />
SUPPLEMENT<br />
Engines and components for OEM<br />
Culture, technology, purposes<br />
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POWER TO<br />
MAXIMIZE<br />
PRODUCTIVITY<br />
More power with less complexity and less weight. The Cummins<br />
B6.7 engine delivers the productivity you need to keep your<br />
equipment running. The power increases up to 326 hp / 243 kW<br />
and peak torque up to 1014 lb-ft / 1375 Nm, enabling<br />
replacement of engines with higher displacement<br />
with no impact on productivity.<br />
Visit us at ConExpo 2023, Booth S84615.<br />
©<strong>2022</strong> Cummins Inc.
HISTORY<br />
+<br />
S E R V I C E<br />
+<br />
S U P P O R T<br />
+<br />
TECHNOLOGY<br />
+<br />
D I S T R I B U T O R S<br />
CONNECTION.<br />
IT’S WHERE THE REAL POWER LIVES.<br />
IT’S WHERE THE REAL POWER LIVES.<br />
There’s an unbreakable bond between John Deere products and<br />
the people who choose them. It gives you the power to take your<br />
equipment where it needs to go, with premium John Deere quality<br />
standing behind you. And the power to work confidently knowing a<br />
global network of more than 9,000 John Deere dealers are ready to<br />
offer service and support whenever you need it. That’s the unique<br />
connection you get with John Deere power.<br />
JohnDeere.com/Connection