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hpt 2022 #4

■ Productivity and sustainability are not mutually exclusive ■ Precision tool cutting edge cooling ■ Filtration in machining processes ■ Retrofit unit for cryogenic process cooling ■ Automation of tomorrow

■ Productivity and sustainability are not mutually exclusive
■ Precision tool cutting edge cooling
■ Filtration in machining processes
■ Retrofit unit for cryogenic process cooling
■ Automation of tomorrow

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materials & tools<br />

Stable, process-safe and<br />

highly efficient<br />

CAN YOUR<br />

LIFT TABLE<br />

DO THIS?<br />

With the MultiEdge T90 PRO4 tangential corner and face milling<br />

cutter, LMT Tools is expanding its milling system for demanding<br />

cutting tasks.<br />

A high metal removal rate, great process reliability and economical operation:<br />

this is offered by the MultiEdge T90 PRO4 tangential corner and face milling<br />

cutter, which LMT Tools has expanded to include a highly efficient “porcupine<br />

mill” variant and cutting inserts with chip breakers. This is suitable for rough<br />

milling and semi-finishing operations on machine components such as pump<br />

housings, machine frames and guide rails.<br />

The new porcupine cutter<br />

variant of the MultiEdge<br />

T90 PRO4 from LMT Tools:<br />

process-reliable, powerful<br />

and efficient for roughing and<br />

semi-finishing operations<br />

For cast iron, steel and stainless steel<br />

“New to the MultiEdge T90 PRO4 are cylindrical milling cutters, which are<br />

offered in a diameter range of 50 to 80 mm, as well as inserts with chip breakers,”<br />

explains Hanjo Gissler, senior product manager for milling. The inserts allow<br />

cutting depths of up to 11.5 mm and are suitable for machining cast iron<br />

(ISO-K materials) as well as steel (ISO-P) and stainless steels (ISO-M).<br />

The inserts, manufactured using the press-to-size process, have four usable<br />

cutting edges that are numbered for easy and safe handling. Due to their unequal-split<br />

mounting in the milling body, they operate with very low vibration.<br />

The tangential installation position enables a particularly favorable ratio of contact<br />

surface and clamping force and thus maximum stability. “Even at a high<br />

chip removal capacity, the tools are thus extremely process-reliable,” emphasizes<br />

Gissler. Their positive rake angle also results in excellent cutting performance<br />

and thus low power consumption on the machine.<br />

Significantly reduced cycle times<br />

Another factor for increasing efficiency is the optimum ratio of tool diameter to<br />

number of teeth. In combination with the high feed rates that can be realized,<br />

enormous metal removal rates are thus possible. “This shortens cycle times and<br />

reduces overall process costs,” says Hanjo Gissler. This has also been shown<br />

by the first practical applications of the new tools. “A mechanical engineering<br />

customer from France was able to significantly reduce both its tooling costs and<br />

machining time by using the MultiEdge T90 PRO4,” Gissler relates, “the latter<br />

by a spectacular 80 %.”<br />

PRO165SV is shown lifting<br />

a 5-gal (18.9 l) water jug,<br />

which is 41.7 lbs (18.9 kg).<br />

The PRO-SV from Aerotech is:<br />

• Currently the most precise lift table on<br />

the market<br />

• The only lift table with long travel and<br />

up to 60 kg moving mass<br />

• Easy to assemble with dynamic<br />

performance<br />

The PRO-SV is ideal for:<br />

• Height-limited applications<br />

• Combining several positioning tables<br />

on top of each other<br />

Specific applications:<br />

• Sample positioning in beamline/<br />

synchrotron positioning<br />

• Wafer inspection<br />

• Surface measurement<br />

further information: www.lmt-tools.com<br />

See for yourself at<br />

de.aerotech.com/prosv

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