hpt 2022 #4
■ Productivity and sustainability are not mutually exclusive ■ Precision tool cutting edge cooling ■ Filtration in machining processes ■ Retrofit unit for cryogenic process cooling ■ Automation of tomorrow
■ Productivity and sustainability are not mutually exclusive
■ Precision tool cutting edge cooling
■ Filtration in machining processes
■ Retrofit unit for cryogenic process cooling
■ Automation of tomorrow
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materials & tools<br />
Stable, process-safe and<br />
highly efficient<br />
CAN YOUR<br />
LIFT TABLE<br />
DO THIS?<br />
With the MultiEdge T90 PRO4 tangential corner and face milling<br />
cutter, LMT Tools is expanding its milling system for demanding<br />
cutting tasks.<br />
A high metal removal rate, great process reliability and economical operation:<br />
this is offered by the MultiEdge T90 PRO4 tangential corner and face milling<br />
cutter, which LMT Tools has expanded to include a highly efficient “porcupine<br />
mill” variant and cutting inserts with chip breakers. This is suitable for rough<br />
milling and semi-finishing operations on machine components such as pump<br />
housings, machine frames and guide rails.<br />
The new porcupine cutter<br />
variant of the MultiEdge<br />
T90 PRO4 from LMT Tools:<br />
process-reliable, powerful<br />
and efficient for roughing and<br />
semi-finishing operations<br />
For cast iron, steel and stainless steel<br />
“New to the MultiEdge T90 PRO4 are cylindrical milling cutters, which are<br />
offered in a diameter range of 50 to 80 mm, as well as inserts with chip breakers,”<br />
explains Hanjo Gissler, senior product manager for milling. The inserts allow<br />
cutting depths of up to 11.5 mm and are suitable for machining cast iron<br />
(ISO-K materials) as well as steel (ISO-P) and stainless steels (ISO-M).<br />
The inserts, manufactured using the press-to-size process, have four usable<br />
cutting edges that are numbered for easy and safe handling. Due to their unequal-split<br />
mounting in the milling body, they operate with very low vibration.<br />
The tangential installation position enables a particularly favorable ratio of contact<br />
surface and clamping force and thus maximum stability. “Even at a high<br />
chip removal capacity, the tools are thus extremely process-reliable,” emphasizes<br />
Gissler. Their positive rake angle also results in excellent cutting performance<br />
and thus low power consumption on the machine.<br />
Significantly reduced cycle times<br />
Another factor for increasing efficiency is the optimum ratio of tool diameter to<br />
number of teeth. In combination with the high feed rates that can be realized,<br />
enormous metal removal rates are thus possible. “This shortens cycle times and<br />
reduces overall process costs,” says Hanjo Gissler. This has also been shown<br />
by the first practical applications of the new tools. “A mechanical engineering<br />
customer from France was able to significantly reduce both its tooling costs and<br />
machining time by using the MultiEdge T90 PRO4,” Gissler relates, “the latter<br />
by a spectacular 80 %.”<br />
PRO165SV is shown lifting<br />
a 5-gal (18.9 l) water jug,<br />
which is 41.7 lbs (18.9 kg).<br />
The PRO-SV from Aerotech is:<br />
• Currently the most precise lift table on<br />
the market<br />
• The only lift table with long travel and<br />
up to 60 kg moving mass<br />
• Easy to assemble with dynamic<br />
performance<br />
The PRO-SV is ideal for:<br />
• Height-limited applications<br />
• Combining several positioning tables<br />
on top of each other<br />
Specific applications:<br />
• Sample positioning in beamline/<br />
synchrotron positioning<br />
• Wafer inspection<br />
• Surface measurement<br />
further information: www.lmt-tools.com<br />
See for yourself at<br />
de.aerotech.com/prosv