Instruction manual - Emotron

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Connect motor cables 1. Remove the cable interface plate from the AC drive housing. 2. Put the cables through the glands. 3. Strip the cable according to Table 7. 4. Connect the stripped cables to the respective motor terminal. 5. Put the cable interface plate in place and secure with the fixing screws. 6. Tighten the EMC gland with good electrical contact to the motor and brake chopper cable screens. Placing of motor cables Keep the motor cables as far away from other cables as possible, especially from control signals. The minimum distance between motor cables and control cables is 300 mm. Avoid placing the motor cables in parallel with other cables. The power cables should cross other cables at an angle of 90�. Long motor cables If the connection to the motor is longer than 100 m (for powers below 7.5 kW please contact CG Drives & Automation), it is possible that capacitive current peaks will cause tripping at overcurrent. Using output coils can prevent this. Contact the supplier for appropriate coils. Switching in motor cables Switching in the motor connections is not advisable. In the event that it cannot be avoided (e.g. emergency or maintenance switches) only switch if the current is zero. If this is not done, the AC drive can trip as a result of current peaks. 3.3 Connection of motor and mains cables for model 090 and up Emotron FDU48-090 and up, Emotron FDU69- 090 and up To simplify the connection of thick motor and mains cables to the AC drive, the cable interface plate can be removed. Motor cable DC+, DC-, R (optional) Mains cable Fig. 23 Connecting motor and mains cables Clamps for screening Cable interface 1. Remove the cable interface plate from the AC drive housing. 2. Put the cables through the glands. 3. Strip the cable according to Table 7. 4. Connect the stripped cables to the respective mains/ motor terminal. 5. Fix the clamps on appropriate place and tighten the cable in the clamp with good electrical contact to the cable screen. 6. Put the cable interface plate in place and secure with the fixing screws. 22 Installation CG Drives & Automation, 01-5325-01r1
AC drive model 48-300 & 69-210 and up L1sp eisung Power supply L2 L2 U Kabelabfangschiene Cable clamp rail V W PEN-Schiene PEN-bus T1 1 L1 3 L2 5 L3 11 COM 11 COM NO 14 NO 14 NC 12 NC 12 2 5 A I 2 3 2 0 -ÜÜÜÜÜ- 0 3RV1021-4DA15 Q1 F1 K1 Fig. 24 Connect motor cables and mains cables to the terminals and earth/ground to the bus bar. 2 T1 4 T2 6 T3 AC drive models 48-300 & 69-210 and up are supplied with power clamps for mains and motors, for connection of PE and earth there is a bus bar. For all type of wires to be connected the stripping length should be 32 mm. A2 COIL A1 A COIL A X3 Motor connection U V W Mains Connection L1 L2 L3 Ground / earth connection bus bar 3.3.1 Connection of mains and motor cables on IP20 modules The Emotron IP 20 modules are delivered complete with factory mounted cables for mains and motor. The length of the cables are app. 1100 mm. The cables are marked L1, L2, L3 for mains connection and U, V, W for motor connection. For detailed information about use of the IP20 modules, please contact CG Drives & Automation. PEBB 1 (Master) Fig. 25 IP20 module size G, with qty 2 x 3 mains cables and qty 2 x 3 motor cables. CG Drives & Automation, 01-5325-01r1 Installation 23 PEBB 2 Mains cables Motor cables L1, L2, L3 U, V, W
Page 1: Emotron FDU 2.0 AC drive Instructio
Page 5 and 6: Safety Instructions Congratulations
Page 7 and 8: Contents Safety Instructions Conten
Page 9 and 10: 1. Introduction Emotron FDUis used
Page 11 and 12: Table 1 Standards European All USA
Page 13 and 14: 2. Mounting This chapter describes
Page 15 and 16: 512 Fig. 8 FDU48/52: Model 026 to 0
Page 17 and 18: 2.3 Cabinet mounting 2.3.1 Cooling
Page 19 and 20: Fig. 16 2250 2000 2250 2000 2250 20
Page 21 and 22: 3. Installation The description of
Page 23: Switches between the motor and the
Page 27 and 28: 3.5.1 Dimension of cables and fuses
Page 29 and 30: 4. Control Connections 4.1 Control
Page 31 and 32: 4.4 Connection example Fig. 29 give
Page 33 and 34: NOTE: The screening of control sign
Page 35 and 36: 5. Getting Started This chapter is
Page 37 and 38: 5.4 Local control Manual control vi
Page 39 and 40: 6. Applications This chapter contai
Page 41 and 42: 7. Main Features This chapter conta
Page 43 and 44: Example The motor is protected by a
Page 45 and 46: Reset and Autoreset operation If th
Page 47 and 48: 7.5 Load Monitor and Process Protec
Page 49 and 50: 7.6 Pump function 7.6.1 Introductio
Page 51 and 52: 7.6.4 Feedback 'Status' input In th
Page 53 and 54: 7.6.7 Wiring Alternating Master Fig
Page 55 and 56: 7.6.9 Functional Examples of Start/
Page 57 and 58: 8. EMC and standards 8.1 EMC standa
Page 59 and 60: 9. Operation via the Control Panel
Page 61 and 62: 9.2.5 The Toggle and Loc/Rem Key Th
Page 63 and 64: 500 Inputs/Outputs and Virtual Conn
Page 65 and 66: 10. Serial communication The AC dri
Page 67 and 68: 10.6 Description of the EInt format
Page 69 and 70: 11. Functional Description This cha
Page 71 and 72: Select Motor [212] This menu is use
Page 73 and 74: Local/Remote key function [217] The
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Brake chopper activation level is a
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Communication information Modbus In
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Encoder Pulses [22C] Only visible i
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Communication information 11.2.5 Mo
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Fig. 72 shows how the function inte
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11.2.6 Parameter Set Handling [240]
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Load Settings from Control Panel [2
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Overvolt [255] Delay time starts co
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Max Alarm [25M] Delay time starts c
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Encoder [25W] Encoder delay time, s
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Read/Write [2633] Select read/write
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Fieldbus Signals [266] Defines modb
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Process Unit [322] Default: rpm Off
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Ratio [326] This menu is not visibl
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pm (NG_06-F11) Nom. Speed Acc Time
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Acceleration Ramp Type [337] Sets t
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11.3.4 Mechanical brake control The
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Wait Before Brake Time [33F] The br
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11.3.5 Speed [340] Menu with all pa
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Skip Speed 2 Low [346] The same fun
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NOTE: A too high level of IxR Compe
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Table 23 Preset Ctrl3 Preset Ctrl2
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PID Activation Margin [387] The PID
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11.3.9 Pump/Fan Control [390] The P
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Upper Band [397] If the speed of th
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Settle Time Start [39D] The settle
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Run Times 1-6 [39H] to [39M] Unit:
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Alarm Start Delay [414] This parame
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Min Pre Alarm Response delay [4182]
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11.4.2 Process Protection [420] Sub
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[514] AnIn2 Function = Process Ref.
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AnIn1 Filter [5139] If the input si
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AnIn4 Set-up [51B] Same functions a
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Additional digital inputs [529] to
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AnOut1 Max [5332] This parameter is
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AnOut2 Setup [535] Preset scaling a
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!D3 96 Digital comparator 3 inverte
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11.5.6 Virtual Connections [560] Fu
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The output signal can be programmed
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Example This example describes, bot
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Analogue Comparator 1, Polarity[611
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CA3 Setup [613] Analogue comparator
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Analogue Comparator 4, Type [6144]
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Menu [620] now holds the expression
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Z Comp 2 [633] Selects the second c
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Page 171 and 172:
11.6.6 Counters [660] Counter funct
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Counter 2 High value [6623] Functio
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Page 177 and 178:
Description of communication format
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Page 181 and 182:
Reset Energy [7331] Resets the ener
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Communication information 11.9 Syst
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12. Troubleshooting, Diagnoses and
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12.2.1 Technically qualified person
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Table 32 Trip condition, their poss
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12.3 Maintenance The AC drive is de
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13. Options The standard options av
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Table 35 Brake resistor FDU52 V typ
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13.10 Safe Stop option To realize a
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13.11 Output chokes Output chokes,
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14. Technical Data 14.1 Electrical
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Table 40 Typical motor power at mai
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Table 42 Typical motor power at mai
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14.3 Operation at higher temperatur
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14.6 Environmental conditions Table
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Table 50 Fuses, cable cross-section
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Table 52 Type cables cross-sections
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15. Menu List On our home page in t
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Factory setting Customer Page 4161
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Factory setting Customer Page 6619
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Index A Abbreviations .............
Page 223 and 224:
(39H-39M) .........................
Page 226:
CG Drives & Automation Sweden AB M
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Instruction manual - Emotron

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