Instruction manual - Emotron

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Condensation If the AC drive is moved from a cold (storage) room to a room where it will be installed, condensation can occur. This can result in sensitive components becoming damp. Do not connect the mains voltage until all visible dampness has evaporated. Incorrect connection The AC drive is not protected against incorrect connection of the mains voltage, and in particular against connection of the mains voltage to the motor outlets U, V and W. The AC drive can be damaged in this way. Power factor capacitors for improving cos� Remove all capacitors from the motor and the motor outlet. Precautions during Autoreset When the automatic reset is active, the motor will restart automatically provided that the cause of the trip has been removed. If necessary take the appropriate precautions. Transport To avoid damage, keep the AC drive in its original packaging during transport. This packaging is specially designed to absorb shocks during transport. IT Mains supply The AC drives can be modified for an IT mains supply, (non-earthed neutral), please contact your supplier for details. Alarms Never disregard an alarm. Always check and remedy the cause of an alarm. Heat warning HOT SURFACE! Be aware of specific parts on the AC drive having high temperature. DC-link residual voltage WARNING! After switching off the mains supply, dangerous voltage can still be present in the AC drive. When opening the AC drive for installing and/or commissioning activities wait at least 7 minutes. In case of malfunction a qualified technician should check the DC-link or wait for one hour before dismantling the AC drive for repair. CG Drives & Automation, 01-5325-01r1
Contents Safety Instructions Contents.......................................................... 5 1. Introduction..................................................... 7 1.1 Delivery and unpacking ............................................ 7 1.2 Using of the instruction manual............................... 7 1.3 Warranty .................................................................... 7 1.4 Type code number..................................................... 7 1.5 Standards .................................................................. 8 1.5.1 Product standard for EMC ........................................ 8 1.6 Dismantling and scrapping....................................... 9 1.6.1 Disposal of old electrical and electronic equipment ................................................................. 9 1.7 Glossary ................................................................... 10 1.7.1 Abbreviations and symbols..................................... 10 1.7.2 Definitions................................................................ 10 2. Mounting ...................................................... 11 2.1 Lifting instructions................................................... 11 2.2 Stand-alone units.................................................... 12 2.2.1 Cooling ..................................................................... 12 2.2.2 Mounting schemes.................................................. 12 2.3 Cabinet mounting.................................................... 15 2.3.1 Cooling ..................................................................... 15 2.3.2 Recommended free space in front of cabinet ...... 15 2.3.3 Mounting schemes.................................................. 16 3. Installation ................................................... 19 3.1 Before installation................................................... 19 3.2 Cable connections for model 003 to 074 ............. 19 3.2.1 Mains cables ........................................................... 19 3.2.2 Motor cables............................................................ 20 3.3 Connection of motor and mains cables for model 090 and up.............................................................. 22 3.3.1 Connection of mains and motor cables on IP20 modules ................................................................... 23 3.4 Cable specifications................................................ 24 3.5 Stripping lengths ..................................................... 24 3.5.1 Dimension of cables and fuses.............................. 25 3.5.2 Tightening torque for mains and motor cables..... 25 3.6 Thermal protection on the motor ........................... 25 3.7 Motors in parallel .................................................... 25 4. Control Connections.................................... 27 4.1 Control board........................................................... 27 4.2 Terminal connections ............................................. 28 4.3 Inputs configurationwith the switches................... 28 4.4 Connection example ............................................... 29 4.5 Connecting the Control Signals.............................. 30 4.5.1 Cables ...................................................................... 30 4.5.2 Types of control signals .......................................... 31 4.5.3 Screening................................................................. 31 4.5.4 Single-ended or double-ended connection? ......... 31 4.5.5 Current signals ((0)4-20 mA).................................. 32 4.5.6 Twisted cables......................................................... 32 4.6 Connecting options ................................................. 32 5. Getting Started............................................. 33 5.1 Connect the mains and motor cables ................... 33 5.1.1 Mains cables ........................................................... 33 5.1.2 Motor cables............................................................ 33 5.2 Using the function keys .......................................... 33 5.3 Remote control........................................................ 34 5.3.1 Connect control cables ........................................... 34 5.3.2 Switch on the mains ............................................... 34 5.3.3 Set the Motor Data.................................................. 34 5.3.4 Run the AC drive...................................................... 34 5.4 Local control............................................................ 35 5.4.1 Switch on the mains ............................................... 35 5.4.2 Select manual control............................................. 35 5.4.3 Set the Motor Data.................................................. 35 5.4.4 Enter a Reference Value......................................... 35 5.4.5 Run the AC drive...................................................... 35 6. Applications.................................................. 37 6.1 Application overview ............................................... 37 6.1.1 Pumps...................................................................... 37 6.1.2 Fans ......................................................................... 37 6.1.3 Compressors ........................................................... 38 6.1.4 Blowers .................................................................... 38 7. Main Features .............................................. 39 7.1 Parameter sets........................................................ 39 7.1.1 One motor and one parameter set ........................ 40 7.1.2 One motor and two parameter sets....................... 40 7.1.3 Two motors and two parameter sets..................... 40 7.1.4 Autoreset at trip ...................................................... 40 7.1.5 Reference priority.................................................... 41 7.1.6 Preset references.................................................... 41 7.2 Remote control functions ....................................... 42 7.3 Performing an Identification Run........................... 44 7.4 Using the Control Panel Memory............................ 44 7.5 Load Monitor and Process Protection [400]......... 45 7.5.1 Load Monitor [410]................................................. 45 7.6 Pump function ......................................................... 47 7.6.1 Introduction ............................................................. 47 7.6.2 Fixed MASTER ......................................................... 48 7.6.3 Alternating MASTER ................................................ 48 7.6.4 Feedback 'Status' input .......................................... 49 7.6.5 Fail safe operation .................................................. 49 7.6.6 PID control ............................................................... 50 7.6.7 Wiring Alternating Master....................................... 51 7.6.8 Checklist And Tips................................................... 52 7.6.9 Functional Examples of Start/Stop Transitions .... 53 8. EMC and standards...................................... 55 8.1 EMC standards........................................................ 55 8.2 Stop categories and emergency stop .................... 55 9. Operation via the Control Panel.................. 57 9.1 General .................................................................... 57 9.2 The control panel .................................................... 57 9.2.1 The display............................................................... 57 CG Drives & Automation, 01-5325-01r1 5
Page 1: Emotron FDU 2.0 AC drive Instructio
Page 5: Safety Instructions Congratulations
Page 9 and 10: 1. Introduction Emotron FDUis used
Page 11 and 12: Table 1 Standards European All USA
Page 13 and 14: 2. Mounting This chapter describes
Page 15 and 16: 512 Fig. 8 FDU48/52: Model 026 to 0
Page 17 and 18: 2.3 Cabinet mounting 2.3.1 Cooling
Page 19 and 20: Fig. 16 2250 2000 2250 2000 2250 20
Page 21 and 22: 3. Installation The description of
Page 23 and 24: Switches between the motor and the
Page 25 and 26: AC drive model 48-300 & 69-210 and
Page 27 and 28: 3.5.1 Dimension of cables and fuses
Page 29 and 30: 4. Control Connections 4.1 Control
Page 31 and 32: 4.4 Connection example Fig. 29 give
Page 33 and 34: NOTE: The screening of control sign
Page 35 and 36: 5. Getting Started This chapter is
Page 37 and 38: 5.4 Local control Manual control vi
Page 39 and 40: 6. Applications This chapter contai
Page 41 and 42: 7. Main Features This chapter conta
Page 43 and 44: Example The motor is protected by a
Page 45 and 46: Reset and Autoreset operation If th
Page 47 and 48: 7.5 Load Monitor and Process Protec
Page 49 and 50: 7.6 Pump function 7.6.1 Introductio
Page 51 and 52: 7.6.4 Feedback 'Status' input In th
Page 53 and 54: 7.6.7 Wiring Alternating Master Fig
Page 55 and 56: 7.6.9 Functional Examples of Start/
Page 57 and 58:
8. EMC and standards 8.1 EMC standa
Page 59 and 60:
9. Operation via the Control Panel
Page 61 and 62:
9.2.5 The Toggle and Loc/Rem Key Th
Page 63 and 64:
500 Inputs/Outputs and Virtual Conn
Page 65 and 66:
10. Serial communication The AC dri
Page 67 and 68:
10.6 Description of the EInt format
Page 69 and 70:
11. Functional Description This cha
Page 71 and 72:
Select Motor [212] This menu is use
Page 73 and 74:
Local/Remote key function [217] The
Page 75 and 76:
Brake chopper activation level is a
Page 77 and 78:
Communication information Modbus In
Page 79 and 80:
Encoder Pulses [22C] Only visible i
Page 81 and 82:
Communication information 11.2.5 Mo
Page 83 and 84:
Fig. 72 shows how the function inte
Page 85 and 86:
11.2.6 Parameter Set Handling [240]
Page 87 and 88:
Load Settings from Control Panel [2
Page 89 and 90:
Overvolt [255] Delay time starts co
Page 91 and 92:
Page 93 and 94:
Max Alarm [25M] Delay time starts c
Page 95 and 96:
Encoder [25W] Encoder delay time, s
Page 97 and 98:
Read/Write [2633] Select read/write
Page 99 and 100:
Fieldbus Signals [266] Defines modb
Page 101 and 102:
Process Unit [322] Default: rpm Off
Page 103 and 104:
Ratio [326] This menu is not visibl
Page 105 and 106:
pm (NG_06-F11) Nom. Speed Acc Time
Page 107 and 108:
Acceleration Ramp Type [337] Sets t
Page 109 and 110:
11.3.4 Mechanical brake control The
Page 111 and 112:
Wait Before Brake Time [33F] The br
Page 113 and 114:
11.3.5 Speed [340] Menu with all pa
Page 115 and 116:
Skip Speed 2 Low [346] The same fun
Page 117 and 118:
NOTE: A too high level of IxR Compe
Page 119 and 120:
Table 23 Preset Ctrl3 Preset Ctrl2
Page 121 and 122:
PID Activation Margin [387] The PID
Page 123 and 124:
11.3.9 Pump/Fan Control [390] The P
Page 125 and 126:
Upper Band [397] If the speed of th
Page 127 and 128:
Settle Time Start [39D] The settle
Page 129 and 130:
Run Times 1-6 [39H] to [39M] Unit:
Page 131 and 132:
Alarm Start Delay [414] This parame
Page 133 and 134:
Min Pre Alarm Response delay [4182]
Page 135 and 136:
11.4.2 Process Protection [420] Sub
Page 137 and 138:
[514] AnIn2 Function = Process Ref.
Page 139 and 140:
Page 141 and 142:
AnIn1 Filter [5139] If the input si
Page 143 and 144:
AnIn4 Set-up [51B] Same functions a
Page 145 and 146:
Additional digital inputs [529] to
Page 147 and 148:
AnOut1 Max [5332] This parameter is
Page 149 and 150:
AnOut2 Setup [535] Preset scaling a
Page 151 and 152:
!D3 96 Digital comparator 3 inverte
Page 153 and 154:
11.5.6 Virtual Connections [560] Fu
Page 155 and 156:
The output signal can be programmed
Page 157 and 158:
Example This example describes, bot
Page 159 and 160:
Analogue Comparator 1, Polarity[611
Page 161 and 162:
CA3 Setup [613] Analogue comparator
Page 163 and 164:
Analogue Comparator 4, Type [6144]
Page 165 and 166:
Menu [620] now holds the expression
Page 167 and 168:
Z Comp 2 [633] Selects the second c
Page 169 and 170:
Page 171 and 172:
11.6.6 Counters [660] Counter funct
Page 173 and 174:
Counter 2 High value [6623] Functio
Page 175 and 176:
Page 177 and 178:
Description of communication format
Page 179 and 180:
Page 181 and 182:
Reset Energy [7331] Resets the ener
Page 183 and 184:
Communication information 11.9 Syst
Page 185 and 186:
12. Troubleshooting, Diagnoses and
Page 187 and 188:
12.2.1 Technically qualified person
Page 189 and 190:
Table 32 Trip condition, their poss
Page 191 and 192:
12.3 Maintenance The AC drive is de
Page 193 and 194:
13. Options The standard options av
Page 195 and 196:
Table 35 Brake resistor FDU52 V typ
Page 197 and 198:
13.10 Safe Stop option To realize a
Page 199 and 200:
13.11 Output chokes Output chokes,
Page 201 and 202:
14. Technical Data 14.1 Electrical
Page 203 and 204:
Table 40 Typical motor power at mai
Page 205 and 206:
Table 42 Typical motor power at mai
Page 207 and 208:
14.3 Operation at higher temperatur
Page 209 and 210:
14.6 Environmental conditions Table
Page 211 and 212:
Table 50 Fuses, cable cross-section
Page 213 and 214:
Table 52 Type cables cross-sections
Page 215 and 216:
15. Menu List On our home page in t
Page 217 and 218:
Factory setting Customer Page 4161
Page 219 and 220:
Factory setting Customer Page 6619
Page 221 and 222:
Index A Abbreviations .............
Page 223 and 224:
(39H-39M) .........................
Page 226:
CG Drives & Automation Sweden AB M
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Instruction manual - Emotron

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