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2024-02 SUSTAINABLE BUS

In this issue, all the figures on the European e-bus market 2023 (hint: over 40 of the new city buses were electric!), a reporting on #battery manufacturing plans underway in Hungary and their impact on the European #electricbus landscape, a focus on powertrain values and strategies in the realm of e-mobility. Plus, a piece on the challenges faced by #BEV bus adoption in Germany (yes, it's also a matter of TCO).

In this issue, all the figures on the European e-bus market 2023 (hint: over 40 of the new city buses were electric!), a reporting on #battery manufacturing plans underway in Hungary and their impact on the European #electricbus landscape, a focus on powertrain values and strategies in the realm of e-mobility.

Plus, a piece on the challenges faced by #BEV bus adoption in Germany (yes, it's also a matter of TCO).

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Sustainable<br />

US<br />

VADO E TORNO EDIZIONI<br />

www.vadoetorno.com<br />

FEBRUARY <strong>2<strong>02</strong>4</strong><br />

€ 22,00<br />

KEEPING IN<br />

E-MOTION<br />

OUTLOOKS<br />

European battery<br />

landscape takes<br />

shape in Hungary<br />

SPOTLIGHT<br />

Isuzu lands in the<br />

12-meter e-bus<br />

segment<br />

COMPARISON<br />

Intercity Low Entry,<br />

new bus families<br />

under analysis


Sustainable<br />

<strong>BUS</strong><br />

CONTENTS<br />

<strong>SUSTAINABLE</strong>-<strong>BUS</strong>.COM FEBRUARY <strong>2<strong>02</strong>4</strong><br />

4<br />

POST-IT<br />

Sustainable Bus Tour <strong>2<strong>02</strong>4</strong>:<br />

conferences in Milan and Strasbourg<br />

6<br />

TECHNO<br />

BorgWarner got license<br />

to produce blade battery<br />

10<br />

40<br />

8<br />

10<br />

INFRASTRUCTURE<br />

Genoa will have a flash-charged<br />

line in operation by end 2<strong>02</strong>5<br />

OUTLOOKS<br />

2<strong>02</strong>3 European e-bus market<br />

exceeded 6,000 registrations<br />

14<br />

Trends in e-bus powertrains:<br />

pricing, competition, move to in-house<br />

18<br />

Hungary is becoming EU battery<br />

hotspot: projects and goals<br />

24<br />

Public transport in Germany is switching<br />

to zero-emissions, but support is needed<br />

28<br />

COMPARISON<br />

Iveco Crossway / Setra MultiClass, a look<br />

at newly-updated intercity bus families<br />

18<br />

36<br />

40<br />

IN THE SPOTLIGHT<br />

Isuzu Citivolt 12.<br />

Here it comes the 12-meter BEV!<br />

Next Modular Vehicles NX23.<br />

A startup aims to change mobility<br />

44<br />

PORTFOLIO<br />

All the zero-emission buses<br />

on the European market<br />

MAGAZINE<br />

SUBSCRIPTION<br />

€80<br />

4 ISSUES<br />

36<br />

Starting this year, Sustainable<br />

Bus magazine offers printed<br />

issue subscriptions, adding<br />

a new option alongside<br />

distribution at trade events<br />

and free online access.<br />

Wherever you are located,<br />

you can now subscribe to<br />

receive paper issues directly<br />

to your home or office.<br />

FOR INFO<br />

3


POST-IT<br />

EUROPEAN MAIN PUBLIC TRANSPORT EXPOS IN <strong>2<strong>02</strong>4</strong><br />

The magnificent 11<br />

WHERE TO FIND A COPY OF <strong>SUSTAINABLE</strong> <strong>BUS</strong> MAGAZINE?<br />

The world of public transport and bus technology is poised for an<br />

exciting year ahead, with a lineup of European trade<br />

shows and exhibitions offering a glimpse into the future<br />

of mobility. You'll be able to pick up a copy of Sustainable<br />

Bus magazine in all of those!<br />

First up is the Mobility Move in Berlin, Germany, formerly<br />

known as ElekBu, from March 5 to 7. Backed by the<br />

VDV, highlights the topics of e-mobility and autonomous<br />

driving. In late April <strong>BUS</strong>2<strong>BUS</strong> goes live in Berlin again.<br />

Next, the spotlight shifts to Milan, Italy, for the second<br />

edition of Next Mobility Exhibition from May 8 to 10.<br />

Karlsruhe, Germany, hosts then UITP's IT-TRANS, putting<br />

IT technologies for public transport in the spotlight (as well<br />

as AI, payment, ticketing, cybersecurity). Busworld Turkey<br />

is then back to Istanbul for its 10th edition in late May. In<br />

September, Hannover, Germany, hosts IAA Transportation<br />

from the 17th to the 22nd, featuring for the first time a<br />

dedicated bus theme park within the leading platform for truck<br />

and logistics.<br />

Later that month, Berlin (again!) is home to InnoTrans from<br />

the 24th to the 27th, the world’s leading trade fair for public<br />

transport technology (where buses are playing an increasing<br />

role). Let's move to October. Euro Mobility Expo will be for<br />

the first time held in Strasbourg. Madrid, Spain, hosts FIAA<br />

from October 22 to 25, back to pre Covid dimension (two halls).<br />

In November, Birmingham, UK, set the stage for Euro Bus<br />

Expo, the nation’s premier event for bus and coach operators<br />

since Bus & Coach UK has been permanently cancelled. Finally, Lyon,<br />

France, hosts Autocar Expo from December 3 to 6, showcasing the<br />

latest innovations in buses, coaches, and sustainable mobility solutions,<br />

with a focus on the French market, the largest in EU. <strong>2<strong>02</strong>4</strong> promises to<br />

be an exciting year for the public transport and bus technology industry,<br />

offering valuable opportunities for industry professionals to gather, share<br />

knowledge, and witness the evolution of mobility.<br />

<strong>SUSTAINABLE</strong> <strong>BUS</strong> TOUR<br />

The Sustainable Bus Tour<br />

<strong>2<strong>02</strong>4</strong> will transition to in-person<br />

conferences within Next Mobility<br />

Exhibition in Milan (May) and the<br />

Euro Mobility Expo in Strasbourg<br />

(October). The May conference<br />

will focus on “Balance shifts in<br />

public transport: operators and<br />

industry in the energy transition<br />

era,” addressing topics such as<br />

internationalization and evolving<br />

business models. Macro trends<br />

like electrification and on-demand<br />

transportation are reshaping<br />

business models, prompting<br />

operators to embrace innovation<br />

and flexibility. Meanwhile, industry<br />

players are grappling with<br />

investments and the challenge of<br />

profitability.<br />

The October conference will<br />

delve into the journey towards a<br />

fully zero-emission European city<br />

bus market by 2035, discussing<br />

technological advancements,<br />

market uptake, and financing<br />

models. Questions indeed arise<br />

about supply chain localization,<br />

production scalability, financing,<br />

and battery recycling.<br />

ElekBu this year becomes Mobility Move<br />

THE CHINESE MARKET<br />

China remains the global powerhouse in the EV<br />

market. Recent data from consulting Interact<br />

Analysis show that Geely led both the truck and<br />

bus markets in China in 2<strong>02</strong>3 with sales figures<br />

surging to nearly 75,000 electrified vehicles (a<br />

3-fold increase compared to its closest competitor<br />

Chery Group). Tightening the focus on new<br />

energy buses, the leadership of Geely, Chery and<br />

Chang’an Auto is largely due to sales of smallsized<br />

electric buses (below 7-meter). Foton placed<br />

fourth with 15K units, King Long sold nearly 9,000<br />

e-buses and Yutong placed only 9th with 5.2K<br />

buses. Looking at large-sized buses only (above<br />

10-meter), King Long, Foton and Yutong have<br />

been covering the first positions. The total size of<br />

the Chinese new energy bus market is showed<br />

to be around 160,000 units in 2<strong>02</strong>3. BYD doesn’t<br />

appear in the top 10, as it registered only 1,441<br />

buses in 2<strong>02</strong>3, down by 42% YoY, as Interact<br />

Analysis reports.<br />

Charging<br />

forward<br />

to make zero-emission<br />

transportation work<br />

We make power<br />

last longer.<br />

Our battery technology<br />

makes cleaner power safe<br />

and scalable.<br />

4


TECNHO<br />

TECNHO<br />

A DRIVERLESS PILOT IN THE HEART OF BERLIN<br />

First autonomous steps<br />

BEINTELLI PROJECT SET TO GO LIVE IN SPRING<br />

BATTERY AND TRANSIT <strong>BUS</strong>INESS HAVE BEEN SPLIT<br />

Proterra’s fragmentation<br />

VOLVO GROUP TOOK OVER BATTERY <strong>BUS</strong>INESS<br />

MAN Truck & Bus is collaborating with the Technical<br />

University of Berlin and IAV GmbH to introduce an intelligent<br />

transport system with autonomous vehicles in the heart of Berlin<br />

by spring <strong>2<strong>02</strong>4</strong>. The project, named “BeIntelli,” aims to create a<br />

comprehensive and intelligent traffic solution that incorporates<br />

cutting-edge technologies and autonomous driving capabilities.<br />

The BeIntelli project relies on an interdisciplinary effort,<br />

combining expertise from both academia and industry.<br />

A designated urban test field, stretching from the iconic<br />

Brandenburg Gate across Ernst-Reuter-Platz to the Memorial<br />

Church, serves as a digitalized route for testing and<br />

implementing advanced transportation systems.<br />

The urban test field is equipped with state-of-the-art sensor<br />

technology, including 49 sensors monitoring traffic and the<br />

surrounding area, with 3D lidar radar sensors playing a pivotal<br />

role. This extensive sensor network creates a fully digitalized<br />

route, providing a platform for testing and showcasing the<br />

capabilities of an intelligent transport system.<br />

A key feature of the BeIntelli project is the deployment of<br />

an autonomous MAN electric bus fitted with an Automated<br />

Driving System (ADS) developed by the Technical University of<br />

Berlin. The project aims to lay the groundwork for seamlessly<br />

integrating ADS hardware and software into MAN’s future<br />

autonomous vehicle fleet: the company, according to Head<br />

of Product Strategy Bus Michael Roth, envisions having<br />

autonomous buses ready for series production in regular service<br />

by the end of the decade (in mid-2<strong>02</strong>2 a cooperation with Intelowned<br />

Mobileye was announced).<br />

The autonomous bus, referred to as the “explanatory bus”, is<br />

not only equipped with advanced sensors and communication<br />

components but also features screens within the bus to<br />

visually explain driving skills and technologies to passengers.<br />

This interactive approach enhances public understanding of<br />

autonomous driving systems and their capabilities.<br />

BORGWARNER’S BLADE<br />

BorgWarner has signed an<br />

agreement with BYD subsidiary<br />

FinDreams. BorgWarner will be<br />

in charge of manufacturing LFP<br />

battery packs for commercial<br />

vehicles utilizing blade cells<br />

in Europe, the Americas, and<br />

select regions of Asia Pacific.<br />

The duration of the agreement<br />

is 8 years. Blade battery will be<br />

used also in the bus business,<br />

as the Chinese<br />

giant presented<br />

at Busworld<br />

Europe 2<strong>02</strong>3<br />

a e-bus platform utilizing that<br />

technology.<br />

BorgWarner’s battery capabilities<br />

build back on the purchase<br />

of German battery module<br />

producer Akasol (supplier of<br />

Daimler Buses, among others)<br />

in 2<strong>02</strong>1. Within this deal,<br />

BorgWarner will also receive<br />

a license to use FinDreams’<br />

intellectual property related to its<br />

battery pack<br />

design and<br />

manufacturing<br />

process.<br />

MAN autonomous concept bus ready for use<br />

in Berlin is a Lion’s City E equipped with an<br />

Automated Driving System developed by the<br />

Technical University of Berlin.<br />

Battery diagnostics<br />

Enel X has select the German tech company<br />

Volytica for dedicated battery diagnostics for<br />

electric buses. The collaboration between the<br />

two companies will begin with the deployment<br />

of Latin America’s largest electric bus fleet,<br />

that of Mexico City, using an innovative battery<br />

diagnostic system for real-time monitoring.<br />

The partnership will not only improve battery<br />

performance and fleet efficiency, but also aims<br />

to implement predictive<br />

maintenance measures<br />

and possibly extend<br />

the life cycle of the<br />

batteries themselves. It<br />

also includes the study<br />

of potential second-life<br />

applications, such as<br />

reusing the batteries<br />

for renewable energy<br />

projects or integrating them into power grid<br />

stabilization systems. Volytica has also been<br />

selected by Bridgestone Mobility Solutions<br />

and Webfleet as one of the 12 partners for the<br />

launch of their comprehensive EV Services<br />

Platform. In total, the new platform brings<br />

together various industry leaders, each<br />

contributing unique services to optimize electric<br />

vehicle (EV) operations.<br />

On the 1st February <strong>2<strong>02</strong>4</strong> Volvo announced it has completed<br />

th acquisition of battery business from Proterra. The intention<br />

was announced in November 2<strong>02</strong>3, when Volvo Group had been<br />

selected as the highest bidder in an auction for the business and<br />

assets of the Proterra Powered unit.<br />

Volvo states in a press note that it “intends to run Proterra as a<br />

going concern and deliver to selected customers”.<br />

In August 2<strong>02</strong>3 Proterra filed for Chapter 11 bankruptcy<br />

protection. Phoenix Motorcars‘s bid has win the tender to<br />

acquire Proterra Transit business line.<br />

Volvo acquisition of Proterra battery business, which was<br />

made at a purchase price of USD 210M before adjustment for<br />

inventory level at closing, includes a development center for<br />

battery modules and packs in California and an assembly factory<br />

in Greer, South Carolina. Proterra stated in a Linkedin post: “We<br />

proudly bring more than 400 of our Proterra teammates to carry<br />

the same innovative spirit that has helped transform commercial<br />

vehicle electrification through our industry-leading battery<br />

technology. As a standalone, independent business operating as<br />

Proterra within Volvo Group, our mission remains steadfastly<br />

committed to building innovative battery technology to power a<br />

better, more sustainable world”. It’s worth noticing an apparent<br />

contradiction between Proterra stressing their business remaining<br />

“independent” and Volvo’s statement about the intention to<br />

deliver “to selected customers”.<br />

Concerning the other branch of Proterra’s activities, the bus<br />

manufacturing, Phoenix Motor and the Californian company<br />

have entered into an Asset Purchase Agreement in November 13<br />

2<strong>02</strong>3. Under the Purchase Agreement, Phoenix Motor stated, “the<br />

total cash consideration to be paid by Phoenix for the Proterra<br />

Transit business assets will be $10 million, consisting of $3.5<br />

million for the Proterra Transit operating company and $6.5<br />

million for the Proterra battery lease assets. In addition, Phoenix<br />

will pay certain cure payments and assume other liabilities,<br />

primarily warranties”.<br />

SINO-LITHUANIAN<br />

The Altas Novus City V7, electric novelty in the<br />

Lithuanian manufacturer’s portfolio, has been<br />

on a European roadshow in February, travelling<br />

through Trentino Alto-Adige region (Italy),<br />

Germany, Switzerland and Denmark. Following<br />

its presentation at Busworld in October 2<strong>02</strong>3, the<br />

European commercialization of the 7.5-metre<br />

electric vehicle branded by Altas (in collaboration<br />

with the Chinese Zhongtong) has begun. The<br />

vehicle, now in demo version, will be available to the<br />

European market in its definitive ‘shape’ from late<br />

summer <strong>2<strong>02</strong>4</strong>. The heart of this bus is the electric<br />

motor supplied by Dana TM4, with peak power of<br />

200 kW. The vehicle is powered by four LFP battery<br />

modules totalling 140 kWh, supplied by CATL.<br />

9-TON CAPABLE<br />

e-Bus front independent axle is the latest add in<br />

the product portfolio of BRIST, a supplier of axles,<br />

suspensions and gearboxes with lot of activities<br />

going on in the electric BRT, mini and midi bus<br />

sphere (Hyundai, Alexander Dennis, Karsan,<br />

Anadolu Isuzu, Arrival and CRRC). In late 2<strong>02</strong>3<br />

they launched a new front independent axle<br />

representing a 9 ton (20,000 lbs)-capable variant of<br />

the BRIST-made IFS, which is based on patented<br />

T-joint carrier geometry and has capacity for 8.2<br />

ton. Its core values, speaking of IFS, consist in<br />

the compact design in vertical direction, with low<br />

spring position<br />

and a maximum<br />

steering angle of<br />

56°. The company<br />

claims that this<br />

components<br />

is 7% lighter<br />

than the best<br />

competitor.<br />

6<br />

7


INFRASTRUCTURE<br />

A REAL FIRST FOR ITALY<br />

Flash-charged Genoa<br />

HITACHI FLASH-CHARGING TECHNOLOGY, HESS E-<strong>BUS</strong>ES<br />

Genoa will be the first city in Italy to have an urban line with<br />

a flash charging system in place before the end of 2<strong>02</strong>5. Hitachi<br />

Energy Grid-eMotion charging technologies will indeed support the<br />

electrification of the new bus line of the city of Genoa.<br />

Hitachi Energy announced in late 2<strong>02</strong>3 it has won an order from<br />

Colas Rail Italia, a leader in railway infrastructure, to supply its<br />

Grid-eMotion charging system to the Val Bisagno line, one of four<br />

new Bus Rapid Transit (BRT) lines to be implemented in the city.<br />

Genoa City Council has plan to fully electrify its public<br />

transport by 2<strong>02</strong>5 through the deployment of electric buses and<br />

trolleybuses. More than 70 percent of the new bus lanes will be<br />

reserved and protected.<br />

The Grid-eMotion Flash, the ultrafast charging technology already<br />

adopted for instance in Geneva (TOSA system), will be charging<br />

the buses in just five minutes at the terminals containing Terminal<br />

Feeding Stations. The tenders for the vehicles have been awarded to<br />

Solaris for the trollybuses (as many as 112) and Hess for the e-buses<br />

that are set to be flash-charged thanks to Hitachi technology.<br />

De Lijn future depots<br />

De Lijn‘s board of directors has given ‘green light’<br />

for a new order for charging infrastructure for its<br />

depots. This consists in a framework agreement for<br />

up to 1,600 charging stations to be sourced from two<br />

suppliers, SPIE-Ekoenergetyka and ABB.<br />

The conversion of the depots plays a crucial role<br />

in the greening of De Lijn’s bus fleet. De Lijn will<br />

purchase some 320 to 490 charging points in the first<br />

phase, representing an investment of €15.3 million<br />

for 490 charging points. The framework agreement<br />

allows De Lijn to order a maximum of 1,600 charging<br />

points from two suppliers, SPIE-Ekoenergetyka and<br />

ABB, over a period of up to eight years. In a first<br />

partial order, De Lijn expects to order 320 to 490<br />

charge points divided between the two suppliers.<br />

Concerning Northern Europe, Ekoenergetyka has<br />

selected in January <strong>2<strong>02</strong>4</strong> GodEnergi for distributing<br />

and servicing its products.<br />

8<br />

BORROWING CHARGERS<br />

First Bus announced a collaboration<br />

with the UK’s largest broadband<br />

network provider, Openreach, granting<br />

them access to its rapid EV charging<br />

infrastructure at bus depots nationwide.<br />

The initial phase of the partnership will<br />

witness up to 30 Openreach Electric<br />

Vehicles from its fleet charging at First<br />

Bus depots in Glasgow, Aberdeen,<br />

and Leicester while buses are in<br />

service. This enables Openreach<br />

engineers to cover more ground,<br />

reduce their environmental impact,<br />

and dedicate more time to the needs<br />

of their customers.<br />

Currently, Openreach has more than<br />

3,000 electric vehicles in its fleet – but it<br />

is aiming to convert all its diesel fleet to<br />

zero emissions by 2031 and stands as<br />

a founding member of EV100, a global<br />

initiative uniting companies dedicated<br />

to accelerating the transition to electric<br />

vehicles this decade.<br />

First Bus has the ambition of reaching<br />

a zero-emission bus fleet by 2035.<br />

Openreach joins the<br />

ranks of DPD and Police<br />

Scotland, plugging into<br />

this shared infrastructure<br />

initiative from one of the<br />

UK’s largest bus operators.<br />

The Crossway Low Entry ELEC marks a new step forward towards<br />

an even more sustainable mobility.<br />

12 m and 13 m long versions, available in Class I and Class II<br />

Central electric motor 290 kW output for a maximum torque of 3000 Nm<br />

NMC Lithium battery pack assembled by FPT Industrial<br />

Various charging interfaces, including optional pantograph bottom-up or rails for top-down


OUTLOOKS<br />

42 percent of city buses<br />

were zero-emission (BEV<br />

and hydrogen), growing<br />

3-fold compared to 15<br />

percent in 2<strong>02</strong>0. And<br />

2<strong>02</strong>3 was also a recordbreaking<br />

year for fuel cell<br />

bus deliveries, as many as<br />

207, growing 111 percent<br />

on 2<strong>02</strong>2 and 32 percent on<br />

former record-year 2<strong>02</strong>1.<br />

In 2<strong>02</strong>3, 13,466 buses featuring<br />

alternative drivelines<br />

were registered. This<br />

represents a substantial 41<br />

percent increase compared<br />

to the previous year,<br />

primarily fueled by the<br />

growing volume of electric<br />

and hybrid buses.<br />

THE SLOW GROWTH<br />

OF HYDROGEN <strong>BUS</strong>ES<br />

The year 2<strong>02</strong>3 saw a notable increase<br />

in the adoption of hydrogen-powered<br />

buses in Europe, with<br />

a total of 207 registrations—more<br />

than double the previous year’s<br />

count of 99 in 2<strong>02</strong>2, and surpassing<br />

the previous record of 158 set<br />

in 2<strong>02</strong>1. Solaris led the pack with<br />

77 registrations, followed by Van<br />

Hool and Caetano with 34 each. Behind:<br />

Alexander Dennis (20 units),<br />

the Polish Neso Bus with 20 vehicles<br />

delivered as well, Wrightbus<br />

with 15 H2 buses and, finally, the<br />

first 7 eCitaro fuel cell registered in<br />

the region.<br />

A fleet of 577 hydrogen buses (considering<br />

only those delivered from<br />

2012 on) was operational as of<br />

January 1st <strong>2<strong>02</strong>4</strong>. Solaris claimed<br />

the top position with 181 buses,<br />

followed by Van Hool with 140, and<br />

Wrightbus with 97.<br />

10<br />

ELECTRIC <strong>BUS</strong> MARKET 2<strong>02</strong>3. AND THE WINNER IS...<br />

IT’S RAINING EV<br />

Plot twist in the European e-bus market. MAN<br />

took the lead last year growing over 3-fold. Over<br />

6,000 battery-electric buses were registered,<br />

growing 53 percent on 2<strong>02</strong>2<br />

In recent years, the European bus<br />

market has undergone a paradigm<br />

transformation, and it’s not a figure<br />

of speech. Who would have<br />

thought, just a few years ago, that almost<br />

one out of two urban buses sold in<br />

Europe could be powered by batteries?<br />

But this is precisely what has already<br />

happened, and figures from consulting<br />

Chatrou CME Solutions on alternative<br />

drive bus registrations are a testament<br />

of such development.<br />

Absolute volume of battery-electric bus<br />

registrations grew from 4,152 in 2<strong>02</strong>2<br />

to 6,354 in 2<strong>02</strong>3 in EU27, UK, Iceland,<br />

Norway, and Switzerland: a 53 percent<br />

growth. 42 percent of city buses were zero-emission<br />

(BEV and hydrogen), growing<br />

3-fold compared to 15 percent in<br />

2<strong>02</strong>0. And 2<strong>02</strong>3 was also a record-breaking<br />

year for fuel cell bus deliveries<br />

(as many as 207, growing 111 percent<br />

on 2<strong>02</strong>2 and 32 percent on former record-year<br />

2<strong>02</strong>1. More info in the box).<br />

In 2<strong>02</strong>3, 13,466 buses featuring alternative<br />

drivelines were registered. This<br />

represents a substantial 41 percent increase<br />

compared to the previous year,<br />

primarily fueled by the growing volume<br />

of electric and hybrid buses.<br />

Three alternative buses every four<br />

Every four city buses registered in Europe,<br />

three are now ‘alternatively’-fueled<br />

(it was 62 percent in 2<strong>02</strong>2 and 52<br />

in 2<strong>02</strong>0).<br />

The shortlist of market leaders in the<br />

e-bus segment has just witness a plot<br />

twist, with MAN taking the lead of the<br />

PLOT TWIST ON THE PODIUM<br />

2<strong>02</strong>3** 2<strong>02</strong>2** 2<strong>02</strong>1** 2<strong>02</strong>0* 2019* Trend volumes Market Market Trend market<br />

2<strong>02</strong>3/2<strong>02</strong>2 % share 2<strong>02</strong>3 % share 2<strong>02</strong>2 % share 2<strong>02</strong>3/2<strong>02</strong>2 %<br />

MAN 785 230 134 25 0 241,3 12,4 5,5 6,9<br />

Solaris 725 342 390 416 145 112,0 11,4 8,2 3,2<br />

Yutong 483 479 303 164 105 0,8 7,6 11,5 -3,9<br />

Wrightbus 469 112 *** *** *** 318,8 7,4 2,7 4,7<br />

BYD - ADL 448 465 375 190 79 -3,7 7 11,2 -4,2<br />

Mercedes 446 405 333 99 126 10,1 7 9,8 -2,8<br />

BYD 358 322 257 424 236 11,2 5,6 7,8 -2,2<br />

Iveco Bus / Heuliez Bus 356 347 274 114 83 2,6 5,6 8,4 -2,8<br />

Volvo Buses 345 232 211 217 135 48,7 5,4 5,6 -0,2<br />

Zhongtong 249 *** *** *** *** - 3,9 *** -<br />

Zonson 232 *** *** *** *** - 3,7 *** -<br />

Irizar 211 110 201 24 127 91,8 3,3 2,6 0,7<br />

Ebusco 193 78 132 109 1<strong>02</strong> 147,4 3 1,9 1,1<br />

Karsan 187 135 36 23 *** 38,5 2,9 3,3 -0,4<br />

Golden Dragon 136 133 53 *** *** 2,3 2,1 3,2 -1,1<br />

VDL 108 344 178 127 386 -68,6 1,7 8,3 -6,6<br />

* Registrations in Estonia, Latvia, Lithuania, Czech Republic, Slovakia, Hungary, Croatia, Romania and Slovenia are not counted<br />

** Registrations EU27+UK+ICE+NO+CH<br />

*** Figure not available<br />

Based on Chatrou - CME Solutions data on battery-electric bus registrations (excluding trolley buses) above 8 ton.<br />

market thanks to 785 Lion’s City E registered<br />

in the continent, over three times<br />

the 2<strong>02</strong>2’s figure of 230. The Lion is<br />

followed by Solaris (725, doubling the<br />

previous year), Yutong (483) and the<br />

other surprise: Wrightbus (469 units,<br />

thanks to a striking +318 percent).<br />

However, looking at the ‘pie’ of zero<br />

emission bus providers and thus including<br />

fuel cell powered vehicles, Solaris<br />

keeps the lead with 8<strong>02</strong> vehicles.<br />

Looking at the wider 12-years period<br />

surveyed by Chatrou CME Solutions,<br />

as many as 19,000 e-buses have been<br />

registered, with Polish Solaris still at<br />

11


OUTLOOKS<br />

Looking at the 12-years<br />

period surveyed by Chatrou<br />

CME Solutions, 19,000<br />

e-buses have been registered,<br />

with Solaris at the<br />

helm of the market with<br />

2,188 vehicles and a share<br />

of 11.5 percent. BYD follows<br />

with 1,768 registrations,<br />

then BYD-ADL with 1,716.<br />

HYBRID’HUNGER (AS<br />

LONG AS THEY’RE MILD)<br />

A notable development involved<br />

hybrid bus registrations, that increased<br />

from 2,018 in 2<strong>02</strong>2 to<br />

4,<strong>02</strong>2. In the meanwhile, plug-in<br />

and full hybrid bus projects were<br />

largely abandoned.<br />

Such an increase is due to mild<br />

hybrid tractions, widely chosen as<br />

a funded alternative to combustion<br />

engine buses. On the other<br />

hand, gas-powered buses are facing<br />

though times in the Class 1<br />

segment. Their absolute volume<br />

dropped from 3,274 in 2<strong>02</strong>2 to<br />

2,883 in 2<strong>02</strong>3 (-12 percent), but<br />

CNG share in the interurban segment<br />

is still growing from 978 in<br />

2<strong>02</strong>2 to 1,187 in 2<strong>02</strong>3.<br />

EUROPEAN LANDSCAPE<br />

2<strong>02</strong>3 2<strong>02</strong>2 2<strong>02</strong>1 2<strong>02</strong>0 Trend e-bus<br />

registrations<br />

2<strong>02</strong>3/2<strong>02</strong>2 %<br />

UK 1,206 685 540 288 76.1<br />

Germany 753 581 555 350 29.6<br />

Norway 493 216 86 210 128.2<br />

Spain 491 136 127 42 261.0<br />

France 416 549 512 133 -24.2<br />

Italy 400 121 178 97 230.6<br />

Romania 368 161 65 0 128.6<br />

Portugal 364 52 31 8 600<br />

Poland 336 149 215 196 125.5<br />

Sweden 296 256 189 206 15.6<br />

Denmark 200 381 217 1 -47.5<br />

Belgium 172 42 19 12 309.5<br />

Netherlands 167 95 152 445 75.8<br />

Switzerland 145 81 37 7 79.0<br />

Finland 104 279 190 25 -62.7<br />

Based on Chatrou - CME Solutions data on battery-electric bus registrations (excluding trolley<br />

buses) above 8 ton.<br />

the helm of the market with 2,188 electric<br />

buses and a share of 11.5 percent.<br />

BYD follows with 1,768 registrations,<br />

then BYD-Alexander Dennis with a total<br />

of 1,716 buses.<br />

The UK is still leading the pie of coun-<br />

tries where most of the e-buses are<br />

deployed, with 1,206 electric buses<br />

registered in 2<strong>02</strong>3 (it means one out<br />

of five e-buses registered in Europe)<br />

and 3,041 delivered within 2012 and<br />

2<strong>02</strong>3. Germany is second with 753<br />

units (2,562 in the last 12 years), followed<br />

by the small Norwegian market,<br />

where 493 e-buses were registered in<br />

2<strong>02</strong>3. And it’s worth mentioning also<br />

the fourth country in the list: Spain had<br />

491 e-buses enrolled last year.<br />

Available in 2 or 3 doors version<br />

231 kWh Energy for up to 300 km Range<br />

HYDRON<br />

Fuel Cell Range Extender<br />

Hy4Drive System for up to 400 km Range<br />

12


OUTLOOKS<br />

Growth in electric bus<br />

sales leads to a subsequent<br />

increase in component<br />

sales. Europe, defined<br />

as the EU 27 plus the UK,<br />

had forecast component<br />

powertrain sales of $0.73<br />

billion in 2<strong>02</strong>3 (preliminary<br />

figures), with $1.03 billion<br />

forecast for 2<strong>02</strong>6 and $1.38<br />

billion for 2030. The fastest<br />

growth period is from 2<strong>02</strong>3<br />

to 2<strong>02</strong>5 as electric buses<br />

start to become the preferred<br />

choice (rather than<br />

diesel) in some countries<br />

in Europe.<br />

POWERTRAIN <strong>BUS</strong> REVENUE TO HIT $1BN IN EUROPE<br />

THE VALUE OF<br />

POWERTRAINS<br />

E-bus powertrain revenue are set to grow fast<br />

until 2<strong>02</strong>5. The princing issue and the move<br />

towards in-house production may upset the<br />

apple cart, according to Interact Anaysis<br />

The revenue from powertrain components<br />

is forecast to reach a billion<br />

US dollars in 2<strong>02</strong>6 in Europe<br />

(and a billion euros in 2<strong>02</strong>7 at the<br />

present exchange rates), according to Interact<br />

Analysis’ latest research. This is for<br />

BEV buses only, which dominate, and excludes<br />

a smaller amount of business in electrified<br />

hybrid and hydrogen buses.<br />

The fastest growth period is from 2<strong>02</strong>3 to<br />

2<strong>02</strong>5 as electric buses start to become the<br />

preferred choice (rather than diesel) in some<br />

countries in Europe. In countries with strong<br />

government support, battery electric buses<br />

have reached a point where they can be very<br />

successful, as product availability, low running<br />

cost and clean air targets should combine<br />

to see a lot of sales. Some places, such<br />

as the Netherlands and much of Scandinavia,<br />

already see battery electric as the default<br />

choice for a bus and we expect that this will<br />

steadily become the case in other countries<br />

over the next few years, including France,<br />

Germany and the UK.<br />

Electrification spreading in Europe<br />

It is not just Western Europe that is seeing<br />

bus electrification though. Eastern Europe is<br />

not necessarily slower and has seen some<br />

very significant deals, so understanding<br />

where growth will be faster and where it will<br />

be slower is arguably a case of analyzing<br />

country by country and city by city rather<br />

than looking at regions within Europe.<br />

From 2<strong>02</strong>6 we forecast slower growth for<br />

electric buses as some cities and countries<br />

will already have a high percentage of new<br />

buses electrified by 2<strong>02</strong>6.<br />

This growth in electric bus sales leads to a<br />

subsequent increase in component sales.<br />

Europe, defined as the EU 27 plus the UK,<br />

had forecast component powertrain sales of<br />

$0.73 billion in 2<strong>02</strong>3 (preliminary figures),<br />

with $1.03 billion forecast for 2<strong>02</strong>6 and<br />

$1.38 billion for 2030.<br />

Europe to stay behind China<br />

China already has a >$3 billion annual powertrain<br />

component market for buses (referring<br />

here to components sold for buses registered<br />

within China, not sales of Chinese<br />

buses or components to Europe). This is due<br />

to a much higher percentage of new buses<br />

being electric, so Europe will still be well behind<br />

China, even in 2<strong>02</strong>6. However, electric<br />

buses in Europe are becoming more common<br />

than in many other parts of the world.<br />

Of the total bus sales per year in Europe (40-<br />

50,000), we expect over 14,000 to be electric<br />

in 2030. This is mainly due to low adoption<br />

of electrification for rural and intercity buses.<br />

Urban buses will predominantly be battery<br />

electric by 2030, in line with negotiations<br />

at EU level (not yet concluded at the time<br />

of printing this magazine issue) for full zero<br />

emission city bus market in 2035 with intermediate<br />

target of 90% in 2030.<br />

China also has much lower component<br />

pricing than Europe. If Chinese companies<br />

manage to make inroads into the<br />

European market for completed battery<br />

packs (rather than just cells), motors and<br />

other products, prices could fall. In the<br />

long term, Chinese companies may be<br />

capable of winning a high share.<br />

However, at the moment, the political environment,<br />

the time to setup operations, and<br />

the fact some companies are not yet well<br />

Interact Analysis is a<br />

market research firm with<br />

a specific department for<br />

truck, bus and off-highway<br />

electrification. Here on<br />

Sustainable Bus Magazine<br />

we host a contribution<br />

from the research analyst<br />

Jamie Fox.<br />

known, means that in the next few years<br />

the share of Chinese companies will remain<br />

low for many products. However, the price<br />

gap is very large – as more people come<br />

to understand that Chinese products can<br />

be half price rather than 10% less – these<br />

products may eventually start to command<br />

attention. However, of course these are<br />

prices for sales within China. As Chinese<br />

companies have to pay for overseas sales<br />

and marketing, travel to Europe, shipping<br />

and the costs of complying with European<br />

regulations the price advantage does reduce<br />

substantially, but even so, Chinese products<br />

are likely to remain significantly less expensive<br />

than those from most other countries<br />

including from within Europe.<br />

Leading battery pack providers for on-road<br />

vehicles (including trucks and sales outside<br />

Europe) ranked in Interact Analysis’ 'Electrified<br />

truck and bus components – 2<strong>02</strong>3'<br />

report include BorgWarner (Akasol), BMZ,<br />

BYD, CATL, Forsee Power, Northvolt,<br />

SAFT and Xalt Energy. These companies<br />

have expanded their offerings, however the<br />

market is quite diverse and there are many<br />

smaller suppliers in-play with no single<br />

dominant company.<br />

For other components, ZF has excelled for<br />

several years with its portal axle products,<br />

although it currently faces strong competition<br />

in buses from central drive designs.<br />

Bosch is another company well placed to<br />

address the market for powertrain components<br />

in electric vehicles in on-road vehicles.<br />

There is also still time for new entrants<br />

to disrupt the market or for existing players<br />

to carve out a strong niche.<br />

A in-house trend?<br />

In addition, there are also some companies<br />

that produce components in-house<br />

(i.e. vehicle manufacturers that produce<br />

their own components). Interact Analysis<br />

forecast’s this trend to grow, with inverters,<br />

battery packs and PDUs being some<br />

of the components that are increasingly<br />

being planned for in-house production<br />

14<br />

15


outlooks<br />

Revenue ($B)<br />

DOUBLING REVENUES<br />

2,5<br />

2<br />

1,5<br />

1<br />

0,5<br />

0<br />

2019<br />

E-bus powertrain revenue<br />

Source: Interact Analysis<br />

in the future. In the 2030s, it’s possible<br />

that the in-house share of production is<br />

a similar share of the market to external<br />

purchasers, as OEMs look to replace lost<br />

revenue from diesel business and minimize<br />

job losses as electric vehicles have<br />

fewer moving parts and may require less<br />

maintenance. Once this is factored in, it’s<br />

not clear whether growth for components<br />

suppliers will continue after 2030.<br />

The move to in-house component production<br />

is more likely to happen at bigger companies<br />

where sales are high, such as bus<br />

OEMs that also have other divisions selling<br />

other types of vehicles, or the largest industry<br />

players. Smaller firms will purchase<br />

SPLITTING THE PRICE OF A BEV <strong>BUS</strong><br />

Battery BMS, Thermal<br />

16%<br />

Battery Pack<br />

71%<br />

2<strong>02</strong>1 2<strong>02</strong>3 2<strong>02</strong>5 2<strong>02</strong>7 2<strong>02</strong>9 2031 2033 2035<br />

Share of battery electric bus 2<strong>02</strong>6 powertrain revenue<br />

Source: Interact Analysis<br />

most products externally, although they<br />

may still buy cells and package them rather<br />

than buying a complete battery pack.<br />

The heavy role of battery<br />

The powertrain revenue is dominated by<br />

the battery pack – 71% of the forecast 2<strong>02</strong>6<br />

revenue, or as much as 87% if we include<br />

the battery BMS and battery thermal in the<br />

total. This is a higher share than is often the<br />

case: for trucks and off-road machinery the<br />

battery pack's related value is lower.<br />

Why is this? There are two main reasons.<br />

Firstly, buses need to have a long<br />

range so they can repeat the same route<br />

over and again, with either one or pref-<br />

Motor, Inverter, DC-DC,<br />

Transmission, Onboard Charger, PDU<br />

13%<br />

erably no charges during the day. This<br />

means that 200 miles is a typical needed<br />

range, with 400kWh being a common<br />

battery size in Europe. The battery size<br />

chosen for a bus also has to factor in a<br />

large cooling and/or heating demand for<br />

the passengers. The large battery, which<br />

often has to last well over 500,000 km,<br />

is what leads to the high value.<br />

Secondly, the power required for buses<br />

is not as high as some trucks or off-highway<br />

machinery as they often operate at<br />

In the 2030s, it’s possible<br />

that the in-house share<br />

of production is a similar<br />

share of the market to external<br />

purchasers, as OEMs<br />

look to replace lost revenue<br />

from diesel business and<br />

minimize job losses as<br />

electric vehicles have fewer<br />

moving parts and may<br />

require less maintenance.<br />

Components prices have peaked?<br />

Component prices, including battery<br />

packs, motors and inverters rose<br />

from 2<strong>02</strong>0 to 2<strong>02</strong>2/2<strong>02</strong>3 due to<br />

an increase in raw materials<br />

cost and supply chain<br />

difficulties that affected<br />

prices. However, raw materials<br />

costs and the supply<br />

chain returned to normality<br />

within 2<strong>02</strong>3 and we<br />

expect to see prices decline<br />

again in <strong>2<strong>02</strong>4</strong>, as would<br />

be expected in a growing,<br />

innovative market like this<br />

one. However, the unit growth<br />

in electric vehicles will be faster than<br />

price declines, so revenue of compolow<br />

speeds in cities and don’t need to<br />

climb over mountainous areas. Therefore,<br />

the value of motors and inverters<br />

is more modest than in the case of trucks<br />

and off-road vehicles.<br />

So, at first glance, buses are perhaps a<br />

better opportunity for battery manufacturers<br />

rather than for other components such<br />

as motors and inverters. However, a high<br />

profit margin is more difficult to achieve in<br />

the highly competitive battery pack market,<br />

whereas some other components have<br />

fewer suppliers and are more of an opportunity<br />

for manufacturers to carve out a<br />

strong position. This may be achieved<br />

through some technological innovation,<br />

or just having a well-run company<br />

with strong product development<br />

and good marketing.<br />

The powertrain revenue is<br />

dominated by the battery<br />

pack – 71% of the forecast<br />

2<strong>02</strong>6 revenue, or as much<br />

as 87% if we include BMS<br />

and battery thermal in the<br />

total. This is a higher share<br />

than is often the case: for<br />

trucks and off-road machinery<br />

the battery pack's<br />

related value is lower.<br />

The power required for<br />

buses is not as high as<br />

some trucks or off-highway<br />

machinery as they often<br />

operate at low speeds in<br />

cities. Therefore, the value<br />

of motors and inverters is<br />

more modest than in the<br />

case of trucks and off-road<br />

vehicles.<br />

nents is still forecast to increase. Some<br />

companies are trying to avoid cutting<br />

prices as the difficult environment of<br />

2<strong>02</strong>2 made it hard to make a profit and<br />

the hope is to return to profitability by<br />

maintaining prices at the same level in<br />

<strong>2<strong>02</strong>4</strong>. However, we believe that holding<br />

prices steady will be difficult as competitive<br />

pressures will likely return in<br />

<strong>2<strong>02</strong>4</strong>.<br />

Jamie Fox (Interact Analysis)<br />

16<br />

17


OUTLOOKS<br />

18<br />

BATTERY PRODUCTION PLANS IN HUNGARY. INVESTMENTS AND STRATEGIES<br />

INTO EUROPEAN<br />

BATTERY HEAVEN<br />

Hungary emerges as a key hub for EV battery<br />

production, attracting manufacturers and<br />

suppliers. Government aims to achieve 250<br />

GWh/year capacity (today it’s 87 GWh/year)<br />

Hungary - the future paradise for<br />

EV battery manufacturers?<br />

Over the last years, many of the<br />

leader EV traction battery manufacturers<br />

and their suppliers chose Hungary<br />

as the location of their newly established<br />

manufacturing plants. This is in line with<br />

the goal of the Hungarian government to<br />

become one of the main battery producer<br />

countries not only in Europe, but also at<br />

global level. We provide an insight into the<br />

background of the events and an overview<br />

about the companies involved.<br />

As we all know by now, the future of the automotive<br />

industry - including buses - is green<br />

and electric, but Europe, the former frontrun-<br />

Hungary economy minister<br />

Márton Nagy stated that the<br />

government has plans to<br />

build up an annual battery<br />

production capacity of 250<br />

GWh in the next few years,<br />

which, according to him,<br />

would cover 35 percent of<br />

the European needs and<br />

would put the country to<br />

the fourth place worldwide<br />

(after China, US, Germany).<br />

By November 2<strong>02</strong>3, battery<br />

production capacity in<br />

Hungary reportedly already<br />

reached 87 GWh/year.<br />

HUNGARIAN BATTERY LANDSCAPE TAKING SHAPE<br />

Name Origin Total annual Location of Starting year Main Use of the brand’s<br />

production output Hungarian plant(s) of operation customers products in e-buses<br />

BYD China t.b.a. Fót t.b.a. BYD BYD (with own<br />

and custom bodywork)<br />

CATL China 100 GWh Debrecen 2<strong>02</strong>5 BMW, Daimler, Yutong, Higer,<br />

Tesla, Toyota,<br />

King Long, Solaris,<br />

Volkswagen, Volvo etc. CaetanoBus, Ikarus etc.<br />

EVE Power China 28 GWh Debrecen 2<strong>02</strong>6 BMW<br />

Samsung SDI South Korea 40 GWh+ Göd 2017 BMW, Hyundai, Mercedes-Benz, Van Hool,<br />

Stellantis, Volkswagen Gillig, IIA, Otokar,Credobus etc.<br />

SK Innovation South Korea 47,3 GWh* Komárom, Iváncsa 2019 Daimler, Volkswagen<br />

Sunwoda China t.b.a. Nyíregyháza 2<strong>02</strong>5 t.b.a.<br />

*possibility to be increased to 53,5 GWh<br />

EV battery cell, module and pack manufacturers in Hungary<br />

ner of the industrial revolution, now seems<br />

to struggle to take part in the global transition.<br />

One of the key products of the future<br />

are traction batteries, essential components<br />

of any electric - or even fuel cell powered -<br />

vehicles. While the center of battery R&D<br />

is typically located in the Far East, Europe<br />

is trying to stay competitive by hosting local<br />

factories of the industry leading companies.<br />

Within the European Union, Hungary puts a<br />

particularly high stake on EV battery plants,<br />

in the hope that it will find itself among the<br />

leading countries of an emerging industry<br />

within a few years.<br />

A way to remain part of the game<br />

Commitment to green mobility is not the<br />

only motivation for attracting large battery<br />

manufacturers to the small Central European<br />

country. As automotive industry gradually<br />

turns to more sustainable - practically electric<br />

- drivelines, fear of change (and the loss<br />

of the combustion engine market) also increases<br />

in Hungary, whose economy is currently<br />

highly dependent on automotive industry.<br />

Today, according the the estimations of the<br />

government, the conventional automotive<br />

sector is responsible for nearly 20 percent<br />

of the country’s total GDP, which comes<br />

not only from the large OEMs present at the<br />

country - namely Suzuki, Audi, Mercedes-<br />

Benz, Stellantis (Opel), with a new BMW<br />

assembly plant being under construction -,<br />

but also the many local and multinational<br />

industry suppliers settled in Hungary during<br />

the last decades. However, producing traction<br />

batteries in large amounts seems to be a<br />

good card to remain part of the game in the<br />

future as well.<br />

For the above reasons, the establishment of<br />

factories related to the EV battery industry<br />

(including supplier products) enjoys huge<br />

financial and political support from the Hungarian<br />

government - a reason often mentioned<br />

by the battery manufacturers themselves<br />

when they are asked about their reasons why<br />

choosing Hungary as the location of their<br />

newest plants. The central position of the<br />

country within the region, the local big car<br />

factories and the relative proximity of others<br />

in the neighbouring countries - such as Slovakia,<br />

Romania or even the Czech Republic<br />

- also contributes in making Hungary a considerable<br />

place for such investments.<br />

The full EV supply chain<br />

In almost every month in 2<strong>02</strong>3, the Hungarian<br />

media could report on the announcement<br />

of the establishment of a new plant related to<br />

the EV battery industry. Márton Nagy, national<br />

economy minister of Hungary stated at a<br />

press event in September that the government<br />

has plans to build up an annual battery production<br />

capacity of 250 GWh in the next few<br />

years, which, according to him, would cover<br />

35 percent of the European needs and would<br />

put the country to the fourth place worldwide,<br />

right after China, the United States and<br />

Germany. Indeed, by November 2<strong>02</strong>3, battery<br />

production capacity in Hungary reportedly<br />

already reached 87 GWh/year, not including<br />

the newest SK Innovation plant, which is<br />

expected to begin production soon and to<br />

provide an additional output of 30 GWh/year<br />

alone when operating on full throttle.<br />

It is also worth mentioning that not only battery<br />

cell and module producers, but also all<br />

participants of the whole supply chain, such<br />

as electrolyte, anode, cathode, aluminum/<br />

copper foil, separator foil and battery part<br />

manufacturers, as well as industrial waste<br />

recycling firms are welcomed by the Hungarian<br />

government, which is well demonstrated<br />

by the various recent local investments of<br />

these companies. Moreover, there are even<br />

plans for local lithium extraction, by exploiting<br />

geothermic deposits.<br />

A hotspot of Eastern investments<br />

EV battery cell and module manufacturers<br />

currently present at Hungary come from the<br />

Far East - namely South Korea, Japan, and,<br />

first of all, China. The supplier segment is<br />

also dominated by these countries, for whom<br />

setting up a local production base in a relatively<br />

cheap but well-located EU-member<br />

state provides an entrance to the European<br />

market. Some political concerns raise at European<br />

level, especially in case of China.<br />

And where are all these batteries going, can<br />

we see them in e-buses? Well, although the<br />

products of some of these manufacturers,<br />

such as Samsung SDI or CATL can be found<br />

in electric buses too and some of the locally<br />

produced cells would be suitable for use in<br />

19


OUTLOOKS<br />

LOW-VOLTAGE BATTERY MANUFACTURERS<br />

Apart from the industry-flagship traction batteries, producers of low-voltage<br />

starter batteries also enjoy considerable support from the Hungarian<br />

government. Japanese battery manufacturer GS Yuasa opened its first<br />

European factory in Miskolc, northeastern Hungary, in 2019, where 12V<br />

automotive lithium-ion batteries are produced.<br />

The initial production capacity of<br />

500,000 units/year is planned to be increased<br />

soon, but the company’s future<br />

vision also include installation of lithium-ion<br />

cell manufacturing process in the<br />

plant. Jász-Plasztik - which is an exception<br />

in a context dominated by Far Eastern<br />

companies, since it is a Hungarian-owned<br />

firm - also received state financial support<br />

in recent years to increase its production<br />

capacity.<br />

electric or fuel cell powered buses as well, at<br />

the moment most customers of the battery industry<br />

products produced in Hungary are coming<br />

from the passenger car business. Some<br />

of the OEMs representing the main customer<br />

market also operate in Hungary, while the<br />

local Hungarian bus industry - which is currently<br />

a shadow of its former glory, although<br />

some developments have been done the<br />

last years - plays a negligible role for now.<br />

The only exception is BYD, which operates<br />

(among others) a bus assembly plant in Hungary<br />

and uses its own batteries.<br />

In below, we provide a slight overview about<br />

the EV battery producer companies which<br />

already operate manufacturing plants in<br />

Hungary or announced to do so in the near<br />

future. We also take a look at their products<br />

and manufacturing capacity.<br />

BYD<br />

An internationally well-known and respected<br />

Chinese company, BYD has special connections<br />

in Hungary. Its already mentioned bus<br />

assembly plant in Komárom started operations<br />

in 2017, and now is the only foreignowned<br />

bus factory in a country which has a<br />

huge heritage in bus and coach manufacturing.<br />

BYD is also the current leader of the<br />

local e-bus market, but buses will not be the<br />

only vehicles that roll off Hungarian production<br />

lines. On December 22, 2<strong>02</strong>3 it was officially<br />

confirmed that BYD will build up its<br />

first European electric passenger car assembly<br />

plant in the city of Szeged, in the southeastern<br />

corner of Hungary. Last but not least,<br />

BYD’s battery business branch also plans to<br />

establish a manufacturing unit in the country,<br />

namely at Fót, in the northeastern agglomeration<br />

of Budapest.<br />

It is important to note that unlike the previously<br />

mentioned EV battery makers, BYD<br />

would not manufacture battery cells in Hungary,<br />

but would establish an assembly plant<br />

for battery packs, without the use of harmful<br />

chemicals. When officially announcing<br />

the new plant’s arrival in June 2<strong>02</strong>3, Péter<br />

Szijjártó, minister of foreign affairs and trade<br />

of Hungary stated that the total value of the<br />

investment is 10 billion HUF (nearly 27 million<br />

euros), with a financial support of 1 billion<br />

HUF from the Hungarian government.<br />

The initial plans include a workforce of<br />

100 people. The battery modules and packs<br />

would be assembled from cells based on Li-<br />

FePO4 chemistry, which themselves would<br />

come to Fót from other BYD facilities. The<br />

Hungarian-assembled batteries are intended<br />

for use in various electric vehicles, including<br />

e-buses. However, neither the exact vehicle<br />

types, nor the factory’s planned production<br />

output has been confirmed yet.<br />

CATL<br />

The largest EV battery maker of the world for<br />

six consecutive years by now (according to<br />

the 2<strong>02</strong>2 report of the SNE Research market<br />

SK Innovation<br />

Another major player from South Korea,<br />

battery industry giant SK Innovation operesearch<br />

and consultant company from South<br />

Korea), CATL is a well known supplier of<br />

many electric cars and buses worldwide. The<br />

Chinese industry giant is also considered to<br />

be one of the most important company in the<br />

Hungarian economy in the future. Although<br />

not operating yet, it is already decided and<br />

officially announced that CATL will establish<br />

a huge battery cell manufacturing plant<br />

in Debrecen, the second most populous city<br />

of Hungary. This will be the second battery<br />

manufacturing base of the company outside<br />

China, after commissioning the first such<br />

unit in Erfurt, Thuringia, Germany.<br />

The project, which is the biggest greenfield<br />

investment to date in Hungary with its total<br />

value of 7.34 billion euros, enjoys great support<br />

from the Hungarian government, in order<br />

to create an estimated 9,000 jobs locally.<br />

According to the available industry news,<br />

CATL’s Debrecen plant will produce NMC<br />

cells in prismatic and cylindrical format. Production<br />

output in the first phase will be an<br />

impressive 40 GWh/year, with plans already<br />

announced to increase it to even 100 GWh/<br />

BYD plant is the only<br />

foreign-owned bus factory<br />

in Hungary. The group<br />

has plans to establish an<br />

assembly facility for battery<br />

packs. CATL will establish a<br />

battery cell manufacturing<br />

plant in Debrecen, the<br />

second most populous city<br />

of Hungary. This will be the<br />

2nd battery manufacturing<br />

base of the company<br />

outside China, after the one<br />

in Erfurt, Germany.<br />

year in the near future. Trial production is<br />

planned to start at the beginning of 2<strong>02</strong>5.<br />

Modules and cells produced at the Debrecen<br />

factory will appear in electric models of approximately<br />

30 different car manufacturers,<br />

including BMW, Daimler, Volkswagen, Toyota,<br />

Volvo and Tesla. CATL traction batteries<br />

are also widely used by e-bus manufacturers,<br />

among others the world’s largest<br />

bus and coach manufacturer Yutong and the<br />

Hungarian brand Ikarus.<br />

EVE Power<br />

In May 2<strong>02</strong>3, another major battery industry<br />

investment was officially announced on the<br />

Hungarian media: EVE Power, another powerful<br />

Chinese participant of the EV battery<br />

industry, will establish its first European production<br />

plant in Debrecen. It will supply 6thgeneration<br />

cylindrical lithium-ion battery<br />

cells, most probably in a 4695 format, for the<br />

future BMW battery module assembly plant<br />

located also in the same city, with a massive<br />

production capacity of 28 GWh/year. The total<br />

value of the investment exceeds 1 billion<br />

euros (from which 37.5 million euros come<br />

from the Hungarian government as financial<br />

support). The factory is expected to start operating<br />

in 2<strong>02</strong>6, with a workforce of more than<br />

1000 people.<br />

Samsung SDI<br />

Samsung SDI, one of the leading EV battery<br />

cell producers worldwide, can be considered<br />

as a pioneer of the traction battery industry<br />

in Hungary, as it started to construct its first<br />

traction battery plant in the country as early<br />

as 2016, located at Göd (sometimes written<br />

as „Goed” in the international media), a town<br />

about 25 kilometers north of Budapest. In<br />

fact, it was a brownfield investment by converting<br />

Samsung’s own former cathode ray<br />

tube factory, which was closed two years before,<br />

due to the market loss of the technology.<br />

The new battery plant’s inauguration ceremony<br />

was held in 2017, quickly followed by<br />

a further expansion investment of 1.2 billion<br />

euros in the same year. As a result, the second<br />

unit was completed in 2019 and reached full<br />

production capacity (more than 6 million<br />

cells/month) by January 2<strong>02</strong>2. By now the<br />

total manufacturing output increased to 40<br />

GWh/year. Prismatic battery cells produced<br />

here are are used in electric cars of BMW,<br />

Volkswagen and Stellantis. The Hungarian<br />

plant will also supply sixth-generation P6<br />

prismatic NCA cells for Hyundai Motor’s<br />

electric vehicles dedicated for the European<br />

market, starting from 2<strong>02</strong>6.<br />

In January 2<strong>02</strong>3, there were reports that<br />

Samsung SDI would expand its operations in<br />

Hungary with a new production plant, with<br />

a similar output as the previous two. According<br />

to the rumours, this facility would produce<br />

46120-type cylindrical cells, to be used<br />

exclusively in BMW cars - more precisely,<br />

the planned new manufacturing unit is expected<br />

to supply the also recently-announced<br />

BMW battery module assembly plant in Debrecen,<br />

Hungary.<br />

From an e-bus perspective, Samsung SDI<br />

cells are used in the traction battery packs of<br />

Akasol, which itself is a supplier of Mercedes-Benz,<br />

Van Hool and Industria Italiana<br />

Autobus. The current Hungarian market leader<br />

Credobus will also use these packs in<br />

its all-new zero emission bus family, scheduled<br />

to be introduced in <strong>2<strong>02</strong>4</strong>. Also, battery<br />

technology of Samsung SDI is used in Webasto<br />

batteries, which can be found for instance<br />

in Otokar e-buses.<br />

20<br />

21


OUTLOOKS<br />

THE CHAIN OF EV<br />

BATTERIES<br />

Not only the main cell and battery<br />

manufacturers, but also many<br />

supplier companies are already<br />

present in Hungary with manufacturing<br />

capacities, producing<br />

vital components of EV batteries.<br />

Just to list a few: cathode material<br />

(EcoPro, Huayou Cobalt, Toyo<br />

Ink), electrolyte (Soulbrain), separator<br />

film (LG Toray, Semcorp,<br />

W-Scope), aluminium and copper<br />

foil (Lotte Aluminium and Volta<br />

Energy Solutions/Doosan, respectively),<br />

housing (NICE LMS,<br />

Sangsin) and various other battery<br />

parts (Bumchun Precision,<br />

HALMS, INZI Controls, Mektec,<br />

Sang-A Frontec, Shenzen Kedali,<br />

Shinheung SEC), while recycling<br />

industry is represented by companies<br />

like Dongwha Electrolyte,<br />

JWH and SungEel Hitech.<br />

rates three plants in Hungary by now. Two<br />

of them are located in Komárom - the same<br />

northwestern Hungarian town which is the<br />

home of BYD’s now-only European bus assembly<br />

plant -, while the newest, third unit<br />

recently started operation at Iváncsa, with<br />

an almost twice higher production output<br />

than the former two combined.<br />

The original Komárom plant - which was<br />

the first European plant of the company,<br />

operating since the end of 2019 - produces<br />

third-generation pouch battery cells, with a<br />

manufacturing capacity of 7.5 GWh/year,<br />

on a total of five assembly lines. Capacity<br />

was increased by a further 9.8 GWh with<br />

the commission of the second manufacturing<br />

unit in 2<strong>02</strong>2, which has a capability<br />

to be scaled up to even 16 GWh/year.<br />

The number of employees, originally<br />

475, was also boosted by another 1,000.<br />

These two plants mainly supply battery<br />

cells for the electric vehicles of Daimler<br />

and Volkswagen.<br />

The company’s newest, third factory in<br />

Hungary will operate at Iváncsa, a small<br />

town 51 kilometers southwest of Budapest.<br />

Just in order to perceive the dimensions<br />

and the importance of this project,<br />

at the time of its official announcement<br />

in early 2<strong>02</strong>1, it was considered to be not<br />

only the largest green field investment in<br />

the history of Hungary up to that point<br />

(value: 1.9 billion euros), but also the largest<br />

EV battery plant in Europe.<br />

Although the factory buildings are ready<br />

and production is expected to start soon, various<br />

works are still remaining around the<br />

plant, such as the construction of road and<br />

industrial railway connections, and the set<br />

up of service infrastructure. When operating<br />

at full capacity (expected from mid-<strong>2<strong>02</strong>4</strong>,<br />

although the plant’s full completion is only<br />

scheduled for 2<strong>02</strong>8), the facility will provide<br />

an annual production output of 30 GWh,<br />

with a workforce of 2,500 people. SK Innovation<br />

has ambitious plans to increase<br />

its global annual production output to 125<br />

GWh by 2<strong>02</strong>5 and to 500 GWh by 2030, in<br />

which they assign a large role to their Hungarian<br />

manufacturing capacities, along with<br />

their facilities in South Korea, China and<br />

the United States.<br />

SK Innovation’s Hungarian plants were<br />

also involved in some safety issues: in<br />

June 2<strong>02</strong>3, dozens of workers experien-<br />

ced sickness during the construction of the<br />

Iváncsa plant after inhaling an unknown<br />

chemical. This incident was also widely reported<br />

in the local media.<br />

Sunwoda<br />

At the end of July Sunwoda also officially<br />

announced that it would build a new battery<br />

plant in Hungary. The Chinese company’s<br />

first European manufacturing facility will<br />

be established in Nyíregyháza, a city in<br />

the northeastern region of the country, with<br />

an initial investment of 245 million euros.<br />

However, in medium to long term this may<br />

increase to even nearly 1.5 billion euros,<br />

creating more than 1,000 jobs locally. The<br />

size of the planned production capacity and<br />

the type of battery cells to be produced have<br />

not yet been announced. Construction of the<br />

factory will start in <strong>2<strong>02</strong>4</strong>, with production is<br />

expected to begin at the end of 2<strong>02</strong>5.<br />

Sunwoda is considered among the top 10<br />

EV battery manufacturers worldwide based<br />

on market share, and is a supplier of<br />

Volkswagen, the Renault-Nissan group and<br />

Dongfeng, among others. However, customers<br />

of the products to be manufactured in<br />

Hungary have not yet been named, it was<br />

only communicated that the new plant will<br />

work for the “international market”.<br />

To sum up, the building up of the new industry<br />

(made not only of battery manufacturer<br />

but also of low-voltage modules providers<br />

and suppliers, as mentioned in the boxes) is<br />

well on its way in Hungary. The number of<br />

the settled companies is expected to increase<br />

even more in the near future, for example<br />

there are rumors about the possible arrival<br />

of Hangke Technology, another EV battery<br />

industry player from China.<br />

Gellért Patthy, Magyarbusz [Info]<br />

Sustainable mobility of the future<br />

FOR A<br />

BETTER<br />

LIFE.<br />

22<br />

www.irizar-emobility.com


OUTLOOKS<br />

A PWC STUDY LOOKS AT THE TCO OF ZERO EMISSION <strong>BUS</strong>ES<br />

THE COSTS OF E-MOBILITY<br />

THE AUTHORS<br />

Maximilian Rohs is Director<br />

Infrastructure & Mobility at<br />

PwC Germany<br />

(maximilian.rohs@pwc.com).<br />

Felix Krewerth is Senior<br />

Associate Infrastructure &<br />

Mobility at PwC Germany<br />

(felix.krewerth@pwc.com).<br />

Where now for Germany’s zero<br />

emission bus market? Can the decade<br />

of the e-bus be sustained? Financial<br />

support is crucial for hitting targets.<br />

Focus on TCO, procurement’s methods,<br />

standardization<br />

Around 2,900 buses affected<br />

by the Clean Vehicles<br />

Directive are procured each<br />

year in Germany. In the<br />

first period of the directive,<br />

which runs until the end<br />

of 2<strong>02</strong>5, at least 22.5% of<br />

these buses (approx. 650<br />

buses per year) must be<br />

zero-emissions. This figure<br />

will rise to 32.5% from 2<strong>02</strong>6<br />

onwards, or around 950<br />

zero-emissions buses per<br />

year. German operators<br />

have demonstrated that<br />

they can achieve these<br />

procurement targets if the<br />

conditions are right: 2<strong>02</strong>3<br />

saw over 770 zero-emissions<br />

buses enter service in<br />

Germany.<br />

For many German bus operators,<br />

the changeover to a zero-emissions<br />

fleet is in full swing. Many others<br />

have ambitious plans ready to go.<br />

But as with most things, this transition has<br />

a price: decarbonising bus fleets requires<br />

heavy investment. The Federal Ministry for<br />

Digital and Transport (Bundesministerium<br />

für Digitales und Verkehr, or BMDV) re-<br />

cently extended its comprehensive funding<br />

programme for zero-emissions buses, but<br />

has now had to cancel this programme following<br />

the high-profile ruling by the Federal<br />

Constitutional Court on 15 November 2<strong>02</strong>3<br />

concerning the German Federal Government’s<br />

Climate and Transformation Fund<br />

(Klima- und Transfomationsfonds, or KTF).<br />

The Federal Government had financed the<br />

KTF by transferring €60 billion of borrowing<br />

– authorised during the Covid-19 pandemic<br />

– into a Federal Special Fund for use<br />

over subsequent financial years, an action<br />

which the court declared unconstitutional.<br />

With this source of funding now having<br />

dried up, does this mean that operators in<br />

Germany will have to reconsider their plans<br />

for electric bus fleets?<br />

Federal subsidies’s role<br />

With the BMDV programme now having<br />

been withdrawn, continuing the changeover<br />

to electric buses is set to be a major economic<br />

challenge for the sector. The first three<br />

rounds of funding were massively oversubscribed,<br />

and analysing total cost of ownership<br />

(TCO) data explains why: despite<br />

electric buses being cheaper to operate than<br />

traditional types, these savings do not fully<br />

offset their much higher procurement costs –<br />

particularly in the case of battery buses.<br />

Based on PwC’s cost model, our TCO analysis<br />

factors in all costs that are directly associated<br />

with a bus and putting it into service,<br />

using an example which compares the<br />

capital costs (CAPEX) and operating costs<br />

(OPEX) of non-articulated diesel and battery-electric<br />

buses. All expected costs were<br />

aggregated and then divided by the bus’s<br />

service life (12 years) at the point of entry<br />

into service (<strong>2<strong>02</strong>4</strong>). The operating cost analysis<br />

included dynamic diesel and electricity<br />

prices – for example, it factored in the increases<br />

in carbon taxation which are expected<br />

to occur in Germany. The values shown<br />

in the diagram below are averages over the<br />

bus’s service life.<br />

Comparing the TCO clearly shows where the<br />

additional costs lie for battery buses: namely,<br />

in the capital costs of the buses and the<br />

necessary infrastructure. Based on current<br />

information, including more than 1,000 price<br />

points for battery buses, the average procurement<br />

price of a non-articulated battery-electric<br />

bus is around €600,000. This has to be<br />

financed by the operator, and is around 2.5<br />

times more than for a diesel bus of the same<br />

size, which has a price tag of only around<br />

€260,000. The now-withdrawn funding pro-<br />

grammes for electric buses provided subsidies<br />

for 80% of the additional capital costs,<br />

thus reducing the costs to be borne by the bus<br />

operator to around €330,000. Under the assumptions<br />

used for our analysis, this would<br />

bring the TCO of battery buses down very<br />

close to that of diesel buses.<br />

One-to-one replacement is possible<br />

Provided that vehicle schedules are suitably<br />

modified, practical experience has also<br />

shown that a gradual changeover to battery-electric<br />

buses (as generally practised in<br />

Germany) can usually be achieved without<br />

needing to procure a large number of additional<br />

vehicles to compensate for their shorter<br />

range. As the technology currently stands,<br />

however, a rapid changeover may require a<br />

certain number of extra buses (and therefore,<br />

COST PER KM<br />

1,80€<br />

1,60€<br />

1,40€<br />

1,20€<br />

1,00€<br />

0,80€<br />

0,60€<br />

0,40€<br />

0,20€<br />

0€<br />

0,32 €<br />

0,77 €<br />

0,36 €<br />

solo diesel<br />

vehicle capex<br />

charging infra capex<br />

workshop infrastructure capex<br />

energy opex<br />

maintenance vehicle/infra opex<br />

battery replacement opex<br />

0,<strong>02</strong> €<br />

0,14 €<br />

0,31 €<br />

0,41 €<br />

0,07 €<br />

0,82 €<br />

solo BEV<br />

Total Costs of Ownership by drivetrain<br />

in €/km (12 m bus, base year <strong>2<strong>02</strong>4</strong>, 60.000<br />

vehicle-km p.a., 12 year utilization)<br />

Source: PwC<br />

24<br />

25


OUTLOOKS<br />

A LOOK AT THE LEGAL FRAMEWORK<br />

A look at the legal framework<br />

– in particular, the Clean Vehicles<br />

Directive, in force since<br />

2<strong>02</strong>1 – shows that operators<br />

will have to keep up the current<br />

pace of change in order to<br />

comply with the procurement<br />

rules in force at the national<br />

level in Germany. Assuming<br />

a nationwide city bus fleet of<br />

around 35,000 buses (EU vehicle<br />

category M3, class I/A) and<br />

a working life of twelve years,<br />

around 2,900 buses affected<br />

by the Clean Vehicles Directive<br />

are procured each year in Germany.<br />

In the first period of the<br />

directive, which runs until the<br />

end of 2<strong>02</strong>5, at least 22.5% of<br />

these buses (approx. 650 buses<br />

per year) must be zero-emissions.<br />

This figure will rise to<br />

32.5% from 2<strong>02</strong>6 onwards, or<br />

around 950 zero-emissions<br />

buses per year. German operators<br />

have demonstrated<br />

that they can achieve these<br />

procurement targets if the<br />

conditions are right: 2<strong>02</strong>3<br />

saw over 770 zero-emissions<br />

buses enter service in Germany,<br />

around 730 powered<br />

by batteries and 40 by fuel<br />

cells. The procurement figures<br />

in 2<strong>02</strong>2 – 525 battery buses<br />

and 61 fuel cell buses – also<br />

came close to the Clean Vehicles<br />

Directive target. In total,<br />

more than 2,600 fully electric<br />

buses (battery-electric, fuel<br />

cell-electric and trolleybuses)<br />

were in service in Germany at<br />

the end of 2<strong>02</strong>3, the vast majority<br />

powered by batteries.<br />

The BMDV’s funding programme<br />

began in 2<strong>02</strong>1 and<br />

followed on from the first major<br />

federal funding programme<br />

for electric buses, launched by<br />

the Federal Ministry for the<br />

Environment, Nature Conservation,<br />

Nuclear Safety and<br />

Consumer Protection (Bundesministerium<br />

für Umwelt,<br />

Naturschutz, nukleare Sicherheit<br />

und Verbraucherschutz,<br />

or BMUV) in 2018. Following<br />

the change of government in<br />

2<strong>02</strong>1, this programme was<br />

transferred to the Federal<br />

Ministry for Economic Affairs<br />

and Climate Action (Bundesministerium<br />

für Wirtschaft<br />

und Klimaschutz, or BMWK).<br />

The importance of this initial<br />

programme for getting<br />

the German electric bus market<br />

moving can be seen from<br />

the number of buses it funded:<br />

around 1,450 of the 2,640<br />

electric buses in service today.<br />

The first two rounds of the<br />

BMDV programme also delivered<br />

funding for no fewer than<br />

2,250 additional eco-friendly<br />

buses by the end of 2<strong>02</strong>7. It<br />

remains to be seen how many<br />

will be funded by the third<br />

round. BMDV funding is not<br />

limited to particular technologies,<br />

but the three rounds of<br />

funding delivered to date have<br />

been dominated by demand<br />

for battery buses. Some of the<br />

buses funded by the BMDV are<br />

already in service.<br />

extra drivers), which would need to be appropriately<br />

factored in.<br />

Despite recent events, German bus operators<br />

have not been left entirely to their own<br />

devices to finance fleet decarbonisation.<br />

Many of Germany’s state governments already<br />

have their own programmes to fund<br />

electric buses and the necessary charging or<br />

fuelling infrastructure. For example, North-<br />

Rhine Westphalia – Germany’s most populous<br />

state – subsidises 60% of the additional<br />

capital costs for electric buses and 90% of<br />

total capital costs for charging infrastructure.<br />

However, there are also states which<br />

do not have any funding programmes for<br />

electric buses at present; these states should<br />

follow the trail blazed in North-Rhine West-<br />

With the BMDV programme<br />

now withdrawn, continuing<br />

the changeover to ZE buses<br />

is set to be a major economic<br />

challenge for the sector.<br />

The first 3 rounds of funding<br />

were oversubscribed,<br />

and analysing TCO data explains<br />

why: despite e-buses<br />

being cheaper to operate<br />

than ICE ones, savings do<br />

not fully offset their much<br />

higher procurement costs.<br />

phalia and elsewhere.<br />

Another important step came in November<br />

2<strong>02</strong>3: 14 out of Germany’s 16 state governments<br />

reached an industry-wide agreement<br />

with key industry associations and umbrella<br />

organisations in local government to work<br />

together to deliver the change required by<br />

the Clean Vehicles Directive. Only Berlin<br />

and Baden-Württemberg did not join the<br />

agreement, which initially apportions responsibility<br />

for complying with the first period<br />

of the Clean Vehicles Directive, up to<br />

the end of 2<strong>02</strong>5.<br />

How to cope with less funding?<br />

With less funding now available to go<br />

around, it is more important than ever for<br />

bus companies and transport authorities to<br />

make procurement of electric buses and<br />

related infrastructure as economic and efficient<br />

as possible. This increased focus<br />

on procurement price is likely to increase<br />

price pressure on established bus manufacturers<br />

– not least due to global competition,<br />

such as from China.<br />

Standardisation is another topic which needs<br />

more attention. Demand in the German bus<br />

market is currently very heterogeneous, hindering<br />

the development of economies of<br />

scale which would reduce production costs<br />

for manufacturers. New procurement models<br />

for pooling demand should be considered<br />

to reduce this problem – for example, a German<br />

version of Italy’s procurement authority<br />

(Consip). Building infrastructure for joint<br />

use by multiple operators – or even companies<br />

in other industries – would also be a<br />

common-sense way of generating synergies.<br />

There is also room for bus operators to improve<br />

efficiency when it comes to operating<br />

costs. Energy costs, for example, can<br />

be reduced by introducing an optimised,<br />

grid-friendly charging strategy while<br />

Based on current information,<br />

the average procurement<br />

price of a non-articulated<br />

battery-electric<br />

bus is around €600,000.<br />

This has to be financed<br />

by the operator, and is<br />

around 2.5 times more<br />

than for a diesel bus of the<br />

same size (€260,000). The<br />

now-withdrawn funding<br />

programmes for e-buses<br />

provided subsidies for<br />

80% of the additional capital<br />

costs, thus reducing<br />

the costs to be borne by<br />

the bus operator to around<br />

€330,000. This would bring<br />

the TCO of battery buses<br />

down very close to that of<br />

diesel buses.<br />

EVOLUTION OF THE GERMAN <strong>BUS</strong> MARKET<br />

2.500<br />

2.000<br />

1.500<br />

1.000<br />

500<br />

0<br />

67<br />

1.073<br />

19<br />

512<br />

14<br />

197<br />

2018 2019 2<strong>02</strong>0 2<strong>02</strong>1 2<strong>02</strong>2 2<strong>02</strong>3<br />

Development of zero emission bus fleet in Germany by drivetrain (Dec. 2<strong>02</strong>3)<br />

Source: Source: PwC<br />

84<br />

145<br />

1.598<br />

BEV FCEV PHEV Trolley<br />

185<br />

2.332<br />

also procuring power on the spot market.<br />

This does, however, require operators<br />

to develop the necessary processes and<br />

know-how. Carbon trading, by contrast,<br />

involves little bureaucracy for operators,<br />

unlocking additional revenue on the order<br />

of €5,000–€12,500 per battery bus per<br />

year, although the volatile price of carbon<br />

means that this income cannot be relied<br />

upon for planning.<br />

Maximilian Rohs, Felix Krewerth<br />

26<br />

27


COMPARISON<br />

IVECO <strong>BUS</strong> CROSSWAY LE - SETRA MULTICLASS S 500 LE<br />

FIGHT IN CLASS 2<br />

Accessibility, flexibility and<br />

‘readiness’ to host alternative<br />

tractions: this is why Low Entry buses<br />

are gaining more and more ground.<br />

Here we go with a technical ‘vis-à-vis’<br />

between two recently-renewed big<br />

names in the segment...<br />

The Low Entry is a type of bus<br />

that is destined to become more<br />

and more popular, at least in<br />

the Class II segment. The reasons<br />

for such popularity are essentially<br />

two: one is related to accessibility, the<br />

other to the ecological transition. The<br />

(partially) lowered floor enables fast<br />

passenger handling and only requires<br />

a practical and quick manual ramp for<br />

wheelchair access. Moreover, it proves<br />

more flexible to accommodate alterna-<br />

tive drive technologies, which are almost<br />

always positioned on the roof, perhaps<br />

taking advantage of a specially modified<br />

load-bearing structure in order to keep<br />

the overall height within acceptable values.<br />

On the other hand, Low Entry buses<br />

ID CARD<br />

Iveco Bus Crossway LE<br />

Setra MultiClass 500 LE<br />

Length mm 10,757 / 12,050 / 12,965 / 14,495 10,510 / 12,210 / 12,920 / 14,520<br />

Width mm 2,550 2,550<br />

Height mm 3,330 3,315<br />

Wheelbase mm From 6,030 to 6,945 4,500 / 6,200 / 6,910 / 6,910<br />

(1.530 mm axle 2 - axle 3 on 14,5m) (1.600 mm axle 2 - axle 3 on 14,5m)<br />

Front overhang mm 2,725 2,710<br />

Rear overhang mm 3,295 3,300<br />

Seats n. - / 42 / 48 / 57 From 39 to 63<br />

Tyres 275/70 R22.5 275/70 R 22.5 / 295/80 R 22.5<br />

Entrance height mm 320 / 330 314 / 335<br />

Fuel diesel, CNG, mild hybrid, BEV (12m e 13m) diesel, mild hybrid<br />

Engine brand model FPT Cursor 9 Mercedes OM 936 / OM 470<br />

Cylinders / displacement l 6 / 8.7 6 / 7.7 - 10.7<br />

Power output hp 360 299 - 354 - 394 (3 axles)<br />

Torque Nm/giri 1,600 / 1,200 1,200 - 1,900 -<br />

Transmission ZF Ecolife 2 / Voith Diwa NXT ZF Ecolife 2 / Voith NXT /<br />

Mercedes GO 190 / Mercedes GO 250 Powershift<br />

Mild hybrid version? Yes (also CNG-powered) Yes<br />

Output mild hybrid module kW 25 / 35 14<br />

Battery-electric version? Yes No<br />

Motor BEV model Cummins/Siemens ELFA (310 kW) -<br />

Traction batteries FPT Industrial (up to 459 kWh) -<br />

Front axle RI75E ZF RL82EC<br />

Rear axle Meritor U17X Mercedes RO 440<br />

Serbatoio gasolio / Adblue l 200 / 80 300 / 53<br />

A comparison<br />

between the<br />

two most<br />

representative LE<br />

models, recently<br />

updated: the<br />

Setra MultiClass<br />

contributed to<br />

the boom in<br />

this segment<br />

and now offers<br />

the revamped<br />

500 series; the<br />

Iveco Crossway<br />

is the European<br />

leader and offers<br />

versions with<br />

every type of fuel.<br />

must necessarily give up some seats in<br />

addition to the luggage compartment,<br />

while generally maintaining the overall<br />

passenger capacity.<br />

In addition, they cost more than the<br />

normal floor counterparts, positioning<br />

themselves almost behind the fully lowered<br />

buses.<br />

Suburban service is set to change<br />

So? The prevalence of the ecological<br />

factor will certainly make this segment<br />

grow, in an inevitable and definitive<br />

transformation of the ‘classic’ suburban<br />

service into a metro-suburban service.<br />

But at that point, the question will be<br />

whether it still makes sense to demand a<br />

Class II on certain lines, where the construction<br />

differences are probably not<br />

justified by the final use of the vehicle.<br />

For this ‘vis-à-vis’, we compare what are<br />

arguably the two most representative LE<br />

models, both of which have recently undergone<br />

a range update: the Setra Multi-<br />

Class, which contributed to the boom in<br />

this segment with its previous 400 series<br />

and now offers the revamped 500 series;<br />

and the Iveco Crossway, which is the undisputed<br />

European leader and offers versions<br />

with every type of fuel.<br />

28 29


COMPARISON<br />

IVECO CROSSWAY LE<br />

ALWAYS UP TO DATE<br />

A champion of<br />

variety in drivetrain<br />

technology, the<br />

Crossway has<br />

been launched in a<br />

updated version. The<br />

facelift is combined<br />

with the launch of<br />

the BEV version<br />

Europe’s most popular Low Entry<br />

has further strengthened its market<br />

position with natural gas (also<br />

accompanied by mild hybrid module)<br />

and even electric variants, thus meeting<br />

the growing demand for alternative fuels for<br />

extra-urban services. The modular structure<br />

includes a body with side panels in plastic<br />

material, as well as doors made entirely<br />

of aluminium. The windows are of two<br />

heights, but, unlike the Setra, they are joined<br />

by a black body finish. The rear door is twoleaf<br />

as standard, while the choice remains<br />

for the front door, single or double. In the<br />

case of the natural gas and electric versions,<br />

the structure and bodywork of the front are<br />

Built in Vysoke<br />

Myto, the<br />

Crossway LE is<br />

available in four<br />

lengths (10.8, 12,<br />

13, 14.5 meters)<br />

and has just<br />

benefited from<br />

a successful<br />

facelift that<br />

brings it closer<br />

to the Streetway.<br />

New LED light<br />

clusters, fully<br />

integrated in<br />

a single body,<br />

allow a better<br />

positioning of the<br />

ADAS systems.<br />

suitably modified, so that the cylinders and<br />

batteries respectively are recessed on the<br />

roof, without altering the overall dimensions<br />

in height. A truly wise choice.<br />

Successfully facelifted<br />

The interior is made with the utmost rationality<br />

through the use of smooth, easily<br />

cleaned plastic panelling and upholstery.<br />

Furthermore, there are various possibilities<br />

for customisation, both on the passenger<br />

seats (as standard, there is the Lineo model,<br />

made in-house, with fixed or reclining backrest<br />

and armrest; other brands and models<br />

are also available), as well as for the interior<br />

walls (in laminate or carpeted), and for the<br />

spacious overhead luggage rack (equipped<br />

with individual service sets on request). The<br />

low-floor section is either entirely flat or, at<br />

the side of the aisle, with two fairly comfortable<br />

bases. In the Class II layout, in order to<br />

achieve maximum capacity for seated passengers,<br />

four two-seaters are facing forward,<br />

two of which are fixed on the highest part of<br />

the front wheel arch. The interior layout allows<br />

up to 42 seats to be placed on the 12-meter<br />

version and 48 on the 13-meter model, in<br />

addition to 2 possible folding seats, to which<br />

at least twenty standing places can be added,<br />

depending on the number of batteries<br />

fitted. The air conditioning, in the diesel and<br />

natural gas variants, is entrusted to a 32 kW<br />

Thermoking series Athenia S805 system in<br />

cooling mode and integrates, for the heating<br />

function, unit heaters or wall-mounted convectors.<br />

Back to the electric version, there<br />

is currently a Thermoking E96I integrated<br />

rooftop unit, which from 2<strong>02</strong>5 will be joined<br />

by a Konvekta UL700 CO2 heat pump system<br />

that aims to optimise performance and<br />

efficiency. Wall heating by circulating water<br />

within convectors is managed by a Valeo<br />

auxiliary heater that can be diesel-powered<br />

(or HVO), electric or mixed (dual).<br />

At the driver’s seat<br />

The driver’s seat has recently been redesigned<br />

and optimised in terms of space,<br />

with a new dashboard featuring additional<br />

and more rational controls. The central<br />

dashboard integrates the traditional analogue<br />

gauges and a 7-inch digital colour<br />

display that shows the main vehicle<br />

status information as well as signalling<br />

any malfunctions, allowing good basic<br />

onboard diagnostics. The driver’s seat<br />

complies with VDV and EBSF (European<br />

Bus System of the Future) standards<br />

and can be separated from the passenger<br />

compartment with full-height locks and a<br />

flap for on-board ticket sales. Options for<br />

the driver include the camera mirror system,<br />

consisting of two views per side plus<br />

30<br />

31


COMPARISON<br />

an additional camera for approaching the<br />

right front corner.<br />

Any drivetrain you may want<br />

The Crossway LE is offered with diesel<br />

or natural gas<br />

(both with the<br />

360-horsepower<br />

Cursor 9)<br />

engines, as well<br />

as (since a few<br />

time) electric<br />

driveline. In<br />

case of internal<br />

combustion<br />

engine, the<br />

transmission is<br />

available as a<br />

six-speed ZF<br />

manual gearbox<br />

(for the<br />

12-meter model<br />

only), sixspeed<br />

ZF Ecolife<br />

6AP1700<br />

automatic or seven-speed Voith NXT automatic<br />

(four plus overdrive), to which the<br />

mild hybrid module can be coupled.<br />

On the other hand, as mentioned, the all-electric<br />

version was recently launched. It uses<br />

The Crossway LE is offered<br />

with diesel or CNG (with the<br />

360-hp Cursor 9) engines,<br />

as well as the new BEV<br />

driveline, that uses the<br />

technology of the E-Way.<br />

Available only in 12 and<br />

13m lengths, the Crossway<br />

Elec uses Siemens ELFA 3<br />

central motor.<br />

the already proven technology of the urban<br />

E-Way. Available only in 12- and 13-meter<br />

lengths, the Crossway Elec uses a central<br />

motor, thus retaining the drive shaft and rear<br />

axle of the engine-powered versions. The<br />

motor will be soon the Siemens ELFA 3,<br />

with 185 kW of maximum continuous power<br />

and 310 peak power, as well as a maximum<br />

torque of 3,000 Nm. The batteries are<br />

high energy density modules based on NMC<br />

chemistry, and they are partially assembled<br />

in Iveco’s European factories (the individual<br />

modules will also be made in-house in Turin<br />

soon) and with an in-house developed BMS.<br />

Each module has a capacity of 69 kWh and<br />

a minimum of five to a maximum of seven<br />

modules can be mounted. They are distributed<br />

between the former engine compartment<br />

(two) and the front of the roof (three to five).<br />

Thanks to a 95 per cent ‘depth of discharge’,<br />

the total usable capacity is an impressive<br />

459 kWh, with an expected lifetime of up<br />

to 15 years. Charging takes place via CCS2<br />

combo sockets, which can be installed in<br />

five different positions, or via direct or reverse<br />

pantograph, in which case the power<br />

delivered by the infrastructure can reach 450<br />

kW. We’re talking about a vehicle, therefore,<br />

that lends itself to both depot and Opportunity<br />

in-line charging. For all variants, the front<br />

axle is the Iveco RL75E with independent<br />

wheels, while the rear axle is a hypoid type<br />

with single reduction. In the three-axle configuration,<br />

the third axle features electronic<br />

control, which is active in forward and reverse<br />

at low to medium speeds. All axles<br />

also offer overload control, depending on<br />

the maximum technically permissible wheel<br />

load. The wheels only allow for 275/70<br />

R22.5” tyres, the same tyres as on urban<br />

vehicles but not those used on the Normal<br />

Floor Crossway, proving not always suitable<br />

for winding roads with frequent changes in<br />

gradient. The load index limits the maximum<br />

homologation mass to 19,100 kg, not<br />

allowing full use of the 19.5 tonne limit. And<br />

400 kg means at least five fewer passengers.<br />

SETRA MULTICLASS S 500 LE<br />

FOR THE DARING ONES<br />

The MultiClass<br />

500 LE is a<br />

new project<br />

that looks<br />

to the future<br />

thanks to an<br />

unconventional<br />

design. ADAS<br />

are top-notch<br />

Presented a few months ago and<br />

seen at Busworld in October,<br />

the new MultiClass 500 series<br />

is not the result of a simple<br />

restyling. On the contrary, it is a specific<br />

design that optimises weight and integrates<br />

all the safety devices that will become<br />

mandatory in the coming months.<br />

Design goes against the grain, avoiding<br />

(more or less clumsy) attempts to harmonise<br />

two different window heights, even<br />

highlighting the separation between the<br />

lowered front and the raised rear, inserting<br />

a body-coloured element behind the<br />

rear door. The front end benefits from the<br />

aesthetic changes recently applied to the<br />

Fog lights<br />

are set into a<br />

black panel,<br />

which houses<br />

the sensors<br />

for Preventive<br />

Brake Assist<br />

2, a driver<br />

assistance<br />

system capable<br />

of activating<br />

partial braking<br />

in the event<br />

of obstacles,<br />

while still<br />

taking standing<br />

passengers into<br />

account.<br />

turistic family, with new all-LED front<br />

light clusters with an overlying ‘bar’ integrating<br />

clearance lights, daytime running<br />

lights and direction indicators. Further<br />

down, the fog lights are set into a black<br />

panel, which houses the sensors for Preventive<br />

Brake Assist 2, a driver assistance<br />

system capable of activating partial brak-<br />

32<br />

33


COMPARISON<br />

ing in the event of obstacles, while still<br />

taking standing passengers into account.<br />

A modular redesign made it possible to<br />

obtain four lengths, as for the other models,<br />

all with a partially lowered floor.<br />

The modular structure envisages, for all<br />

variants, the same overhangs (2,710 mm<br />

at the front and 3,300 mm at the rear),<br />

just as the central door position remains<br />

unchanged, always 1,540 mm in front of<br />

the drive axle.<br />

ing and an outward-rolling movement.<br />

Seating capacities are interesting in configurations<br />

without wheelchairs’ area,<br />

from 39 to 63; in the case of a platform,<br />

however, there are four fewer seats (excluding<br />

any folding seats). Still speaking<br />

about seats, there are different types<br />

available on the MultiClass, depending<br />

on whether Class I or Class II homologation<br />

is requested. They range from the<br />

monocoque for urban use, to the classic<br />

fixed upholstered seat for short- and<br />

medium-haul scheduled services, to the<br />

Four sizes available<br />

As anticipated, there are four sizes: 10.51<br />

meters (S510 LE), 12.21 meters (S515<br />

LE) and 12.92 meters (S516 LE) for the<br />

two-axle versions, in addition to 14.52<br />

meters (S518 LE) for the three-axle version.<br />

The first vehicles in the intermediate<br />

lengths are already on delivery, while for<br />

the ‘normal’ and ‘extra-long’ models we<br />

have to wait a few more months.<br />

The two access doors in the lowered<br />

section can be single (900 or 1,150 mm<br />

compartment) or double doors (1,380 mm<br />

compartment), with an optional third single<br />

door behind the rear axle, with three<br />

steps inside. Depending on the door type,<br />

there is a choice between an inward-rollsemi-tourist<br />

seat equipped with all the accessories<br />

to cope with longer transfers in<br />

comfort. According to this principle, even<br />

the overhead luggage racks (available on<br />

request only in the lowered part) can include<br />

individual lights and air vents.<br />

Air conditioning is provided by a roof unit<br />

with a cooling capacity of between 32 and<br />

39 kW, supplemented by a driver’s front<br />

box with a separate evaporator, plus a set<br />

of unit heaters for the passenger compartment.<br />

There are even three types of dashboard<br />

in the driver’s seat: the Cockpit<br />

City (compliant with VDV regulations),<br />

the Cockpit Basic City (more suitable for<br />

scheduled service) and the Cockpit Basic<br />

(more similar to the ComfortClass touring<br />

range). Of course, each of these allows for<br />

further customisation in the number and<br />

position of individual controls.<br />

How to improve driver’s life...<br />

The rain sensor, the light sensor and the<br />

electronically controlled parking brake<br />

are standard equipment. The latter combines<br />

practicality of use with safety: to<br />

engage the brake, simply operate the<br />

brake lever or the ‘P’ button, while to<br />

release it, simply press the accelerator<br />

or press ‘P’ again, integrating the hill<br />

start assist function. Brake activation<br />

can also occur automatically when the<br />

driver unbuckles the seat belt while the<br />

vehicle is stationary.<br />

Options include an advanced 360° view<br />

system, consisting of four cameras (two<br />

on the sides and two on the heads) and<br />

a 10-inch monitor mounted to the left<br />

of the windscreen and divided into two<br />

parts: one shows the four sides of the<br />

bus at the same time, while the other<br />

switches automatically according to the<br />

direction taken or when reverse gear is<br />

engaged (or according to the driver’s<br />

choice). The device is normally active at<br />

speeds below 30 km/h and can take images<br />

up to a distance of 5-6 meters from<br />

the vehicle, i.e. more than an entire lane.<br />

The powertrain is made up of familiar<br />

and reliable components: the two-axle<br />

vehicles are equipped with the popular<br />

7.7-litre OM 936 inline six-cylinder engine,<br />

which is available in the two usual<br />

power ratings of 299 and 354 horsepower;<br />

the three-axle model, on the other<br />

hand, is fitted with the 10.7-litre OM<br />

470 inline six-cylinder engine with 394<br />

horsepower. Both can be powered by<br />

Seating capacities are interesting<br />

in configurations<br />

without wheelchairs’ area,<br />

from 39 to 63; in the case<br />

of a platform there are 4<br />

fewer seats (excluding any<br />

folding seats). Different<br />

types of seats are available,<br />

depending on the<br />

homologation class.<br />

HVO and the 7-litre model, like the Intouro,<br />

can be complemented by the mild<br />

hybrid module. In this case, a 14 kW auxiliary<br />

electric motor is installed between<br />

the engine and gearbox, acting as a current<br />

generator when releasing and braking,<br />

as well as supporting the heat engine<br />

at start-up, thanks to two small 48 VDC<br />

supercapacitors mounted on the roof. As<br />

many as four gearboxes are available, although<br />

not all of them can be matched<br />

to all models: the Mercedes GO 190 sixspeed<br />

manually-controlled mechanical<br />

gearbox (for two-axle models only), the<br />

ZF Ecolife 2 six-speed automatic gearbox,<br />

the Voith NXT seven-speed automatic<br />

gearbox, or the Mercedes GO 250<br />

PowerShift eight-speed automated mechanical<br />

gearbox. The GO 250 8 automated<br />

mechanical transmission is paired<br />

with the latest version of PPC (Predictive<br />

Powertrain Control), which is capable of<br />

adapting the gear shift programme to the<br />

driver’s driving style and, above all, to<br />

the topography of the road. The predictive<br />

function integrates a vehicle localisation<br />

system and a map archive for the<br />

whole of Europe, so that it acts not only<br />

when changing gears but also when approaching<br />

crossroads, road junctions and<br />

built-up areas; safety, driving comfort<br />

and fuel consumption all benefit from it.<br />

The axles remain the independent-wheel<br />

ZF RL82EC at the front and the hypoid-type<br />

Mercedes RO 440 at the rear,<br />

with numerous<br />

possible gear<br />

ratios, ranging<br />

from i = 3.1 to<br />

i = 5.87, depending<br />

on the<br />

chosen transmission<br />

and the<br />

standard route<br />

type. The third<br />

axle of the 518<br />

LE is independent-wheel<br />

drive<br />

and provides<br />

active steering<br />

control even<br />

in reverse. Depending<br />

on the<br />

type of service<br />

required, the<br />

wheels can be fitted with either 275/70 R<br />

22.5 city tyres or 295/80 R 22.5 extra-urban<br />

tyres, which bring the sill height to<br />

314 mm and 355 mm respectively, excluding<br />

kneeling.<br />

34<br />

35


IN THE SPOTLIGHT<br />

ISUZU CITIVOLT 12<br />

MADE FOR CITIES<br />

Isuzu enters the 12-meter e-bus<br />

segment. It’s the first European OEM<br />

relying on Proterra batteries, but<br />

it’s unclear wether the company’s<br />

‘splitting’ will affect contracts<br />

The fact that electric mobility is the center<br />

of gravity of bus manufacturers’ industrial<br />

strategies is no longer news, but an<br />

unstoppable macro trend. And Turkish<br />

manufacturers have taken the electrification issue<br />

head-on. Starting with Karsan, which has already<br />

launched an entirely zero-emission range in 2<strong>02</strong>1.<br />

Otokar is also present, with a 12-meter model and<br />

an electric mini, and the recent presentation of the<br />

e-Territo and Kent Hydrogen (which, however,<br />

will not be marketed immediately) at Busworld<br />

2<strong>02</strong>3. Isuzu Managing Director Tugrul Arikan<br />

told Sustainable Bus (in late 2<strong>02</strong>2) that the group<br />

would have 12- and 18-meter battery-electric<br />

buses in serial production by <strong>2<strong>02</strong>4</strong>. Grand Toro<br />

and Kendo will follow. The Novociti Volt 8-meter<br />

bus was launched in 2<strong>02</strong>1. Behold, the time for<br />

the Citivolt 12 has come.<br />

The issue of Proterra<br />

Let’s begin our description of this urban bus by<br />

providing some measurements: the length is 12,030<br />

mm, width is the standard 2,550 mm, while the<br />

maximum height is 3,400 mm. The wheelbase is<br />

5,850 mm, while the overhangs are 2,700 at the<br />

front and 3,480 at the rear. Everything is standard.<br />

Pulsating silently under the bodyshell are two motors<br />

keyed to the hubs from ZF, model AxTrax. The<br />

Friedrichshafen giant’s signature is a guarantee.<br />

The maximum motor power is 250 kW, while the<br />

continuous power is 120 kilowatts. The chemical<br />

formula chosen for the batteries - positioned on the<br />

roof - is NMC and their capacity varies from a minimum<br />

of 247.5 to a maximum of 495 kWh, passing<br />

through 330 and 412.5 options. The modules guarantee<br />

a manufacturer-declared range of up to 480<br />

kilometers. What about the supplier? At the end<br />

of 2<strong>02</strong>1, the manufacturer declared a partnership<br />

Isuzu Managing Director<br />

Tugrul Arikan told us that<br />

the group would have 12<br />

and 18m e-buses in serial<br />

production by <strong>2<strong>02</strong>4</strong>. The 8m<br />

Novociti Volt was launched<br />

in 2<strong>02</strong>1. The time for the<br />

Citivolt 12 has come.<br />

36<br />

37


IN THE SPOTLIGHT<br />

At the end of 2<strong>02</strong>1, the<br />

manufacturer declared a<br />

partnership with Proterra<br />

for battery modules for<br />

the 12-meter and 18-meter<br />

models (the Novociti<br />

Volt is CATL-equipped).<br />

It is unclear whether and<br />

in what way the ‘splitting’<br />

of Proterra’s business<br />

will affect supply contracts<br />

already signed<br />

with third-party manufacturers,<br />

as in the case of<br />

Isuzu.<br />

38<br />

with Proterra for battery modules for the<br />

12-meter and 18-meter models (the Novociti<br />

Volt is CATL-equipped). Then, the<br />

Californian company went bankrupt and<br />

its bus production branch was taken over<br />

by the American manufacturer Phenix<br />

Motorcars, while the battery business<br />

went to the Volvo group for $210 million.<br />

It is unclear whether and in what<br />

way the ‘splitting’ of Proterra’s business<br />

will affect supply contracts already<br />

signed with third-party manufacturers,<br />

as in the case of Isuzu.<br />

Back to the Citivolt. The batteries are recharged<br />

with direct current using a type<br />

2 CCS socket, with a maximum power<br />

output of 150 kW. The time necessary to<br />

fully recharge modules is estimated at two<br />

to three hours at maximum power.<br />

ID CARD<br />

Length mm 12,030<br />

Width mm 2,550<br />

Height mm 3,400<br />

Wheelbase mm 5,850<br />

Front overhang mm 2,700<br />

Rear overhang mm 3,480<br />

Passenger capacity n. 100<br />

Seats n. 28/34<br />

Doors n. 2/3<br />

Tyres 275/70 R 22.5<br />

Motor<br />

ZF AxTrax<br />

Motor type<br />

In-wheel<br />

Peak output kW 250<br />

Continuous output kW 120<br />

Battery formula<br />

NMC<br />

Battery capacity kWh 247.5 - 330 - 412.5 - 495<br />

Up to 34 seats on board<br />

Now, let’s get on board this urban electric<br />

bus. First, a note on the maximum<br />

passenger capacity, which Isuzu calculates<br />

at around 100. The standard version<br />

provides between 28 and 34 seats,<br />

depending on the configuration and seats<br />

reserved for people with disabilities.<br />

A ramp to facilitate wheelchairs getting<br />

on and off is standard. Passengers can<br />

access on board through three doors in<br />

the standard version of the Citivolt 12,<br />

or through two doors. Both the front and<br />

rear doors are double-leaf, pneumatic<br />

and open outwards. The seats can be up-<br />

holstered in fabric or plastic, with optional<br />

USB sockets. The digital display<br />

showing the destination is standard, as<br />

is the LCD screen, while wifi is optional.<br />

The large windows provide single<br />

glazing. The heating and cooling system<br />

is also standard.<br />

The braking system, which we have already<br />

mentioned, is complete with ABS,<br />

ASR, EBS and EBD as standard, as well<br />

as ESC/ESP as an option.<br />

A rich array of technologies is standard:<br />

speed limiter, tachograph, parking<br />

sensors, tire inflation kit, spare wheel,<br />

front-rear fog lights and reversing horn<br />

to signal the bus maneuver to other road<br />

users. Let’s end with the cockpit: it can<br />

be fully closed as an option or semiclosed<br />

as standard.<br />

Then, there is the manual or electric<br />

windscreen blind, electric and heated<br />

wing mirrors, pull-up mirror, seat light<br />

and an ad hoc USB socket for the driver.<br />

Last but not least is the independent air<br />

conditioning system for the driver.<br />

39


IN THE SPOTLIGHT<br />

NEXT MODULAR VEHICLES NX23<br />

COMING NEXT<br />

An Italian start-up has developed a<br />

pod for public transport applications.<br />

Pods hook up to each other and<br />

transform into buses. The dialogue is<br />

open for an “industrial partnership”.<br />

40<br />

A<br />

spaceship? A mobile home? None of the<br />

above. This strange object on wheels is called<br />

NX23, was created in Padua, is just over 3.6<br />

meters long but is extendable by hooking up<br />

several vehicles: that’s the great part! It has the ambition<br />

of revolutionising the concept of mobility in the name of<br />

modularity and on-demand services. Ten vehicles are on<br />

the road as of end 2<strong>02</strong>3, 50 are expected to roll off the<br />

production lines in <strong>2<strong>02</strong>4</strong>. The X-hour of mass commercialisation<br />

is set for 2<strong>02</strong>6. In partnership with «a major<br />

Italian bus manufacturer». But let’s move one step at a<br />

time.<br />

The minds behind the NX23 are those of Next Modular<br />

Vehicles, an all-Italian start-up founded by the CEO<br />

Tommaso Gecchelin, whom we met together with CCO<br />

Domenico Giudici, Chief Engineer Edoardo Fantin<br />

and Senior Automotive Advisor Giacomo Marra. We<br />

climbed together aboard the pod, taking a little urban<br />

trip, where it attracted the astonished and intrigued gazes<br />

of pedestrians and motorists. And it couldn’t be otherwise.<br />

Destination: on-demand transportation<br />

In Milan the company plans to launch a pilot project<br />

with the public transport authority AMAT, starting between<br />

the end of <strong>2<strong>02</strong>4</strong> and the beginning of 2<strong>02</strong>5, thanks<br />

to winning a European project. «AMAT will use our vehicles<br />

as part of a new on-demand service. Citizens will<br />

be able to call a vehicle via a mobile application. The<br />

shuttles will be grouped according to service needs and<br />

passengers will see on their mobile phones if they need<br />

to transfer to another shuttle to reach their destination»,<br />

Tommaso Gecchelin tells us.<br />

The Next capsules can operate as a single ‘wagon’ or<br />

connect to other modules according to real-time transport<br />

demand. During peak hours, the vehicle can connect<br />

to other ‘pods’ to cope with increased demand. During<br />

less congested hours, the configuration can adapt to a<br />

shorter and lighter layout, optimising energy use.<br />

How can roads be decongested?<br />

A step back. The starting idea «developed in my degree<br />

thesis», Gecchelin says, «was to hypothesize<br />

what would happen if people bottled up in traffic were<br />

to group together in shared vehicles according to destination.<br />

Since the results were incredible and the potential<br />

for optimisation was extreme, we tried to create<br />

a concept that would actually allow people to move<br />

easily between various vehicles, which is logically not<br />

possible between private cars». This is precisely the key<br />

feature of Next: several capsules (up to five) can be mechanically<br />

docked together (while alignment is enabled<br />

by a proprietary computerised robotic system). When<br />

docked together, up to three pods create a single vehicle<br />

without joints.<br />

When more than three pods are connected, the vehicles<br />

become selectively articulated. People can move from<br />

one pod to another through the front and rear door of<br />

each pod, as each module is equipped with doors on<br />

three sides. This ‘chain’ of pods hooked to each other<br />

is an application that the company hopes to launch on<br />

the road from 2<strong>02</strong>6, the year in which «we plan to start<br />

operating a public transport service with pods that dynamically<br />

connect and disconnect». At the moment, the<br />

target market «is VIP services, resorts, tourist destinations.<br />

We are also gathering interest from the airport sec-<br />

Ten vehicles are on the<br />

road as of end 2<strong>02</strong>3, 50 are<br />

expected to roll off the production<br />

lines in <strong>2<strong>02</strong>4</strong>. The<br />

X-hour of mass commercialisation<br />

is set for 2<strong>02</strong>6. In<br />

partnership with «a major<br />

Italian bus manufacturer».<br />

41


IN THE SPOTLIGHT<br />

Subscribe to Sustainable Bus Magazine.<br />

42<br />

Next capsules can operate<br />

as a single ‘wagon’ or<br />

connect to other modules<br />

according to real-time<br />

transport demand. During<br />

peak hours, the vehicle<br />

can connect to other ‘pods’<br />

to cope with increased<br />

demand. When docked<br />

together, up to three pods<br />

create a single vehicle without<br />

joints. When more than<br />

three pods are connected,<br />

the vehicles become selectively<br />

articulated.<br />

tor, where the vehicles could be used to connect<br />

the car parks to the terminal». The NX23<br />

model is currently undergoing homologation,<br />

while «the other pod module we have already<br />

tested in Padua has passed homologation tests<br />

for M1 Vat», the start-up’s founder explains.<br />

Between Italy and Dubai<br />

The company operates globally with headquarters<br />

in Padua, Veneto, in north-west Italy,<br />

and an assembly plant in Dubai, where<br />

Next has been collaborating with the transport<br />

agency RTA since 2016. 15 people are<br />

employed between the headquarters, where<br />

research and development and prototype production<br />

are located, and the Emirates. An important<br />

milestone was reached in mid-2<strong>02</strong>3<br />

with an investment agreement by Paradigma<br />

Management Consultancies, which injected<br />

2.5 million euros into Next Modular Vehicles.<br />

To date, around 10 vehicles are involved in<br />

pilot projects, while 50 vehicles will start rolling<br />

off the production lines in <strong>2<strong>02</strong>4</strong>, destined<br />

for the European and Middle Eastern markets.<br />

Next has so far concentrated on product<br />

validation. Small-series commercialisation is<br />

expected to start in mid-<strong>2<strong>02</strong>4</strong>, while «in 2<strong>02</strong>6<br />

we expect to start mass commercialisation.<br />

For marketing on public tenders and in the<br />

public transport sector, we are discussing a<br />

partnership with an Italian bus manufacturer,<br />

which will allow us to scale up this challenging<br />

market and move to larger production<br />

volumes, over 500 units per year», Gecchelin<br />

reveals.<br />

Coming to technical specifications, the vehicle<br />

features full electric drive with a peak<br />

power output of 90 kW. The lithium-ion<br />

battery operates at 400 volts and provides<br />

a maximum capacity of 47 kWh. But «the<br />

next model will have about twice the capacity»,<br />

Gecchelin guarantees. There are five<br />

passenger seats on board, to which is added<br />

free space capable of accommodating up to<br />

ten additional standing passengers, in compliance<br />

with the permitted masses, for a total<br />

capacity of 15 passengers.<br />

Offsetting some undeniable acerbity in production<br />

quality is the fact that the one we<br />

tried is a pre-series product still immersed in<br />

a process of progressive improvements and<br />

upgrades.<br />

But not only passenger transport is in the<br />

spotlight. Applications in the freight market<br />

are also in sight, particularly in last-mile services.<br />

Gecchelin tells us: «Another possible<br />

application is the connection between a first<br />

pod used for passenger transport and a second<br />

pod used for freight transport. In Padua, we<br />

are about to launch a dynamic locker project<br />

ID CARD<br />

Length mm 3,676<br />

Height mm 2,935<br />

Width mm 2,450<br />

Wheelbase mm 2,300<br />

Seatings n. 5 + 1<br />

Passenger capacity n. 15<br />

Doors width front/rear mm 730<br />

Side door width mm 1,120<br />

Entrance height mm 350<br />

Floor height from ground mm 650<br />

Glass-to-glass width mm 2,410<br />

Glass-to-glass length mm 3,200<br />

Interior height mm 2,270<br />

Empty weight kg 3,000<br />

Peak power kW 90<br />

Battery capacity kWh 47<br />

as part of a European tender that we won. The<br />

pods will be used for the delivery of goods.<br />

In the event that some packages are not delivered,<br />

they will be placed in a pod parked<br />

in a strategic location in the concerned area<br />

at the end of the day. The recipients will be<br />

informed of the locker location so that they<br />

can collect their parcels».<br />

And another project is about to start: «In the<br />

summer of <strong>2<strong>02</strong>4</strong>, we will launch a new project<br />

in the tourist destination of Courmayeur,<br />

through a partnership with the municipality<br />

and the operator Arriva».<br />

Your ticket to<br />

the latest in<br />

public transport<br />

innovation<br />

How to subscribe:<br />

www.sustainable-bus.com<br />

or write a e-mail to:<br />

abbonamenti@vadoetorno.com<br />

VADO E TORNO EDIZIONI via Brembo 27 20139 Milan Italy


PORTFOLIO<br />

ALL THE ZERO EMISSION <strong>BUS</strong> MODELS<br />

ON THE EUROPEAN MARKET.<br />

PORTFOLIO<br />

ALL THE ZERO EMISSION <strong>BUS</strong> MODELS<br />

ON THE EUROPEAN MARKET.<br />

ADL<br />

Enviro200EV<br />

Length m 9.6 / 10.2 / 10.9 / 11.6 / 12<br />

Passenger capacity n. 80<br />

Motor / output kW BYD / 90x2<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kWh 348<br />

Charging technology<br />

plug-in<br />

BMC<br />

eBus k7, k9UD<br />

Length mm 8,750 / 12,200<br />

Passenger seats n. -<br />

Motor / output kW BYD / 180 / 300<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kWh 174 / 422<br />

Charging technology plug-in/pant.<br />

e.City Gold 10/12<br />

Length mm 10,700 / 12,000<br />

Passenger capacity n. 64 / 87<br />

Motor / output kW Siemens / 180<br />

Battery type<br />

NMC / LTO<br />

Battery capacity max kWh 385<br />

Charging technology plug-in/pant.<br />

HESS<br />

Enviro 100 EV<br />

Length mm 8,500<br />

Passenger capacity n. 45<br />

Motor type / output kW Voith / 260<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 354<br />

Charging technology plug-in/pant.<br />

Enviro 400 EV<br />

Length mm 11,100<br />

Passenger capacity n. 96<br />

Motor type / output kW Voith / 410<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 472<br />

Charging technology plug-in/pant.<br />

Enviro 400 FCEV<br />

Length mm 11,100<br />

Passenger capacity n. 88<br />

Motor type / output kW Voith / 350<br />

Fuel cell system / kW Ballard / 60<br />

Battery type<br />

LTO<br />

Battery capacity max kWh 30<br />

Enviro 400 EV<br />

Length mm 10,300 / 10,800<br />

Passenger capacity n. 87<br />

Motor / output kW BYD / 150x2<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kWh 382<br />

Charging technology<br />

plug-in<br />

BLUE<strong>BUS</strong><br />

Bluebus 6<br />

Length mm 5,940<br />

Passenger capacity n. 35<br />

Motor type / kW Central / 140<br />

Battery<br />

Blue Solutions / LMP<br />

Battery capacity max kWh 126<br />

Charging technology<br />

plug-in<br />

Procity EV<br />

Length mm 12,090<br />

Passenger capacity n. 97<br />

Motor / kW Hsvm 287 Aselsan / 250<br />

Battery type<br />

LTO<br />

Battery capacity kWh 112<br />

Charging technology pantograph<br />

Neocity<br />

Length mm 8,500 / 10,000<br />

Passenger capacity n. 72 / 68<br />

Motor / kW TM4 Sumo MD / 235<br />

Battery type<br />

Akasol / NMC<br />

Battery capacity kWh 198<br />

Charging technology<br />

plug-in<br />

BYD<br />

BYD - Castrosua Nelec<br />

Length mm 12,200<br />

Passenger seats n. 92<br />

Motor / output kW BYD / 300<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kWh 422<br />

Charging technology plug-in/pant.<br />

BYD - UNVI DD13<br />

Length mm 13,700<br />

Passenger seats n. 77<br />

Motor / output kW BYD / 300<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kWh 484<br />

Charging technology<br />

plug-in<br />

Estimate range km 350<br />

CAETANO<strong>BUS</strong><br />

H2.City Gold 10/12 (hydrogen)<br />

Length mm 10,700 / 12,000<br />

Passenger capacity n. 64 / 87<br />

Motor / kW Siemens / 180<br />

Battery type<br />

LTO<br />

Fuel cell system<br />

Toyota<br />

Estimate range km 400<br />

E<strong>BUS</strong>CO<br />

Ebusco 2.2 (LE/LF)<br />

Length mm 12,000/12,900/13,500/18,00<br />

Passenger capacity n. 90/85/78/140<br />

Motor / kW ZF / 250<br />

Battery type<br />

LFP<br />

Battery capacity kWh 363/423/525<br />

Charging technology plug-in/pant.<br />

lighTram 10/12/19/25 DC<br />

Length mm 10,790/12,000/18,750/24,750<br />

Passenger capacity n. 58 / 103 / 136 / 224<br />

Motor / kW - / 150<br />

Battery type -<br />

Battery capacity max kWh<br />

510/610/710/820<br />

Charging technology plug-in/pant.<br />

HIGER<br />

Steed<br />

Length mm 8,500<br />

Passenger capacity n. 48<br />

Motor / kW -<br />

Battery type<br />

CATL / LFP<br />

Battery capacity kWh 174 / 210<br />

Charging technology<br />

plug-in<br />

Enviro 500 EV<br />

Length mm 12,000<br />

Passenger capacity n. 86<br />

Motor type / output kW Voith / 410<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 472<br />

Charging technology<br />

plug-in<br />

Bluebus 12<br />

Length mm 12,068<br />

Passenger capacity n. 109<br />

Motor type / kW Central / 160<br />

Battery type Blue Solutions / LMP<br />

Battery capacity max kWh 441<br />

Charging technology<br />

plug-in<br />

eBus B11, B13, B15, B18, B19<br />

Length mm 10,816 / 13,275 /<br />

14,775 / 18,150 / 18,750<br />

Motor / output kW BYD / 300<br />

Battery type<br />

BYD / LFP<br />

Battery capacity max kW<br />

348 / 422 / 511 / 563<br />

Charging technology plug-in/pant.<br />

Ebusco 3.0<br />

Length mm 12,000/18,000<br />

Passenger n. 110/150<br />

Motor / kW Ebusco / 250<br />

Battery type<br />

LFP<br />

Battery capacity max kWh 350/500<br />

Charging technology<br />

plug-in<br />

Azure 7, 9, 12<br />

Length mm 7,000 / 9,000 / 12,000<br />

Passenger capacity n. 86<br />

Motor / kW Prestolite MD130D / -<br />

Battery type<br />

CATL / LFP<br />

Battery capacity kWh 355<br />

Charging technology<br />

plug-in<br />

44<br />

45


PORTFOLIO<br />

ALL THE ZERO EMISSION <strong>BUS</strong> MODELS<br />

ON THE EUROPEAN MARKET.<br />

PORTFOLIO<br />

ALL THE ZERO EMISSION <strong>BUS</strong> MODELS<br />

ON THE EUROPEAN MARKET.<br />

IIA<br />

IVECO <strong>BUS</strong><br />

ie bus<br />

Length mm 10,850 / 12,160 / 18,730<br />

Passenger capacity n. 76 / 95 / 155<br />

Motor / output kW Irizar / 235<br />

Battery type<br />

Lithium-ion<br />

Battery capacity max kWh 525<br />

Charging technology plug-in/pant.<br />

KARSAN<br />

KING LONG<br />

MELLOR<br />

Citymood 10e, 12e<br />

Length mm 10,620 / 12,100<br />

Passenger capacity n. 80<br />

Motor / kW Siemens 1DB2016 / 230<br />

Battery type<br />

NMC<br />

Battery capacity max. kWh 330<br />

Charging technology<br />

plug-in<br />

IKARUS<br />

E-WAY<br />

Length mm 9,510 / 10,735 / 12,060<br />

Passenger seats n. 16 - 26 - 35<br />

Motor / kW - /160<br />

Battery type<br />

NMC/LTO<br />

Battery capacity max kWh 416<br />

Charging technology plug-in/pant.<br />

Streetway Elec<br />

Length mm 12,000<br />

Passenger capacity. 90<br />

Motor type / kW Voith / 310<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 485<br />

Charging technology<br />

plug-in<br />

ie tram<br />

Length mm 12,165 / 18,730<br />

Passenger capacity n. 99 / 155<br />

Motor / kW Irizar / 190-235<br />

Battery type<br />

Lithium-ion<br />

Battery capacity max kWh 350/525<br />

Charging technology plug-in/pant.<br />

ISUZU<br />

e-Jest<br />

Length mm 5,845<br />

Passenger capacity n. 25<br />

Motor / kW BMW / 125<br />

Battery type BMW / Lithium-ion<br />

Battery capacity max kWh 88<br />

Charging technology<br />

plug-in<br />

Pev 6/9/12<br />

Length mm 5,990 / 9.180 / 11,980<br />

Passenger n. 23 / 27 / 36<br />

Motor / kW King Long/Dana - 135/245/350<br />

Battery type<br />

LFP<br />

Battery capacity max kWh 89/282423<br />

Charging technology<br />

plug-in<br />

MAN<br />

Sigma 7, 8, 9, 10, 11<br />

Length mm 7,150/<br />

8.750 /9.400 / 10,250 / 11,275 / 11,950<br />

Passenger capacity n. from 33 to 80<br />

Motor/kW Dana / -<br />

Battery supplier<br />

CATL<br />

Battery capacity max kWh -<br />

Charging technology<br />

plug-in<br />

MERCEDES<br />

80E<br />

Length mm 8,545<br />

Passenger capacity n. 55<br />

Motor/kW - / 170<br />

Battery<br />

CATL / LFP<br />

Battery capacity max kWh 282<br />

Charging technology plug-in/pant.<br />

120E<br />

Length mm 12,190<br />

Passenger capacity n. 86<br />

Motor/kW - / 240<br />

Battery<br />

CATL / LFP<br />

Battery capacity max kWh 422<br />

Charging technology plug-in/pant.<br />

180E<br />

Length mm 18,750<br />

Passenger capacity n. 113<br />

Motor/kW - / 350<br />

Battery<br />

CATL / LFP<br />

Battery capacity max kWh 564<br />

Charging technology plug-in/pant.<br />

Crossway Elec<br />

Length mm 12,000 / 13,000<br />

Passenger seats n.. 44 / 48<br />

Motor type / kW Siemens / 330<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 485<br />

Charging technology plug-in/pant.<br />

E-WAY H2<br />

Length mm 12,000<br />

Passenger seats n.. -<br />

Motor type / kW Siemens / 310<br />

Battery type<br />

NMC<br />

Fuel cell system<br />

Hyundai<br />

Battery capacity max kWh 485<br />

Estimate range km 350<br />

IRIZAR E-MOBILITY<br />

Novociti Volt<br />

Length mm 7,957<br />

Passenger capacity n. 48<br />

Motor / kW TM4 Sumo MD / 255<br />

Battery type<br />

CATL / LFP<br />

Battery capacity kWh 211 - 268<br />

Charging technology<br />

plug-in<br />

Citivolt 12<br />

Length mm 12,030<br />

Passenger capacity n. 100<br />

Motor / kW ZF / 250<br />

Battery type<br />

NMC<br />

Battery capacity kWh 495<br />

Charging technology<br />

plug-in<br />

Novo Volt<br />

Length mm 7,332<br />

Passenger capacity n. 29<br />

Motor / kW Allison / 320<br />

Battery type<br />

NMC<br />

Battery capacity kWh 165<br />

Charging technology<br />

plug-in<br />

e-Atak<br />

Length mm 8,315<br />

Passenger capacity n. 52<br />

Motor / kW TM4 / 230<br />

Battery type BMW / Lithium-ion<br />

Battery capacity max kWh 220<br />

Charging technology<br />

plug-in<br />

e-ATA 10/12/18<br />

Length mm 10,750/12,220/18,300<br />

Passenger capacity n. 79 / 89 / 135<br />

Motor / kW ZF AxTrax / 250-250-500<br />

Battery type<br />

LFP<br />

Batt. capacity max kWh 315/449/595<br />

Charging technology plug-in/pant.<br />

Lion’s City E 10/12/18<br />

Length mm 10,575 / 12,000 / 18,100<br />

Passenger capacity n. 67 / 85 / 120<br />

Motor / kW Traton - 240/270/540<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 400/480/640<br />

Charging technology<br />

plug-in<br />

MCV<br />

MCV C127 LF<br />

Length mm 12,000<br />

Passenger capacity n. 90<br />

Motor / kW ACTIA - 250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 462<br />

Charging technology<br />

plug-in<br />

eCitaro 12/18<br />

Length mm 12,135 / 18,125<br />

Passenger capacity n. 80 / 136<br />

Motor / kW ZF AxTrax / 250<br />

Battery type<br />

Akasol / NMC**<br />

Battery capacity max kWh 396 / 441<br />

Charging technology<br />

plug-in<br />

eCitaro Fuel Cell 12/18<br />

Length mm 12,135 / 18,125<br />

Passenger capacity n. 88 / 128<br />

Motor / kW ZF AxTrax / 250<br />

Fuel cell system<br />

Toyota<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 295/ 392<br />

Charging technology<br />

plug-in<br />

OTOKAR<br />

46<br />

47


PORTFOLIO<br />

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ON THE EUROPEAN MARKET.<br />

PORTFOLIO<br />

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ON THE EUROPEAN MARKET.<br />

e-Centro C<br />

Length mm 6,605<br />

Passenger capacity n. 32<br />

Motor / kW Dana TM4 / 205<br />

Battery type<br />

Svolt / NMC<br />

Battery capacity kWh 110<br />

Charging technology<br />

plug-in<br />

e-Kent C 12/18<br />

Length mm 12,000/18,750<br />

Passenger capacity n. 74/99<br />

Motor / kW Voith / 410<br />

Battery type<br />

Webasto / NMC<br />

Battery capacity kWh 350/560<br />

Charging technology<br />

plug-in<br />

Kent C Hydrogen<br />

Length mm 12,000<br />

Passenger capacity n. 104<br />

Motor / kW - / 410<br />

Battery type<br />

- / NMC<br />

Fuel cell system<br />

Ballard<br />

Estimate range km 500<br />

e-Territo U<br />

Length mm 13,000<br />

Passenger capacity n. 63<br />

Motor / kW Voith / 410<br />

Battery type<br />

- / NMC<br />

Battery capacity kWh 450<br />

Charging technology<br />

plug-in<br />

QUANTRON<br />

RAMPINI<br />

Sixtron/Eltron<br />

Length mm 6,110 / 8,000 Passenger<br />

capacity n. 34 / 48<br />

Motor / kW Dana / 230<br />

Battery type<br />

LFP<br />

Batt. capacity max kWh 210<br />

Charging technology plug-in / pant.<br />

Hydron<br />

Length mm 8,000<br />

Passenger capacity n. 48<br />

Motor / kW Siemens / 230<br />

Battery type<br />

Rampini / LFP<br />

Fuel cell module / kW Loop Energy / 194<br />

Estimate range km 400<br />

SAFRA<br />

Hycity<br />

Length mm 11,857<br />

Passenger capacity n. +100<br />

Motor / kW ZF AxTrax / 250<br />

Fuel cell module / kW Symbio / 45<br />

Battery Microvast / NMC / 130 kWh<br />

SCANIA<br />

Scania-Castrosua 75 CS<br />

Length mm 13,065<br />

Passenger seats n. 44<br />

Motor / kW - / 300<br />

Battery type -<br />

Batt. capacity max kWh 520<br />

Charging technology<br />

plug-in<br />

SKODA<br />

Skoda E’City 9, 12<br />

Length mm 9,496 / 12,<strong>02</strong>0<br />

Passenger capacity n. 65 / 85<br />

Motor / kW 100 / 160<br />

Battery type -<br />

Battery capacity max kWh -<br />

Charging technology plug-in/plug-pant.<br />

Skoda H’city<br />

Length mm 12,<strong>02</strong>0<br />

Passenger capacity n. 85<br />

Motor / kW 100 / 160<br />

Battery type -<br />

Battery capacity max kWh -<br />

Estimate range km 350<br />

SOLARIS<br />

Urbino electric 15 LE<br />

Length mm 14,890<br />

Passenger seats max n. 65<br />

Motor Central asynchronous / 300<br />

Battery type<br />

LTO / NMC<br />

Battery capacity max kWh 470<br />

Charging technology plug-in/pant.<br />

Urbino electric 18/24<br />

Length mm 18,000 / 24,700<br />

Passenger capacity n. 145 / 155<br />

Motor kW ZF -240/250<br />

Battery type<br />

LTO<br />

Battery capacity kWh 800<br />

Charging technology plug-in/pant.<br />

Urbino 12/18 hydrogen<br />

Length mm 12,000 / 18,000<br />

Passenger seats max n. 37 / 52<br />

Motor / kW ZF AxTrax / 250<br />

Fuel cell module<br />

Ballard<br />

Fuel cell module power kW 70 / 100<br />

Battery High Power / 30 kWh<br />

Hydrogen capacity l 5 x 312/ (+3x190)<br />

Trollino<br />

Length mm 12,000/18,000/24,000<br />

Passenger seats max n. 39/53/69<br />

Motor / kW TSA-Skoda / 160-250<br />

Battery type<br />

Solaris LTO<br />

Battery capacity kWh 30-90<br />

Charging technologies Pant. / IMC<br />

TEMSA<br />

Avenue Electron<br />

Length mm 12,000<br />

Passenger seats n. 35<br />

Motor / kW TM4 Sumo / 250<br />

Battery type<br />

NMC<br />

Battery capacity kWh 240 - 300 - 360<br />

Charging technology<br />

plug-in<br />

MD9 electriCITY<br />

Length mm 9,496<br />

Passenger seats n. 26<br />

Motor / kW<br />

TM4/250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 200<br />

Charging technology<br />

plug-in<br />

LD SB E<br />

Length mm 2.365 / 13.080<br />

Passenger seats n. 57 / 61<br />

Motor / kW<br />

TM4/250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 350<br />

Charging technology<br />

plug-in<br />

VAN HOOL<br />

A12, A13, A18 Fuel Cell<br />

Length mm 12,225/13,525/18,195<br />

Passenger seats n. 41/47/51<br />

Motor / kW Siemens - 160/210<br />

Fuel cell Ballard / 70/100<br />

Battery capacity max kWh<br />

Actia / 24 - Akasol/132<br />

Exqui.City 18/24 Fuel Cell<br />

Length mm 18,610/23,820<br />

Passenger seats n.. 46 / 60<br />

Motor type 1 kW Siemens / 210<br />

Motor type 2/ kW Siemens 320<br />

Fuel cell<br />

Ballard<br />

Exqui.City 18/24 Trolley<br />

Length mm 18,610 / 23,820<br />

Passenger seats n. 46 / 61<br />

Motor type/kW Siemens /320<br />

Battery capacity max kWh 30 / 40<br />

VDL<br />

Citea new gen. LF-122 / LE-122<br />

Length mm 12,200<br />

Passenger capacity n. 110 / 105<br />

Motor/kW ZF AxTrax / 250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 490<br />

Charging technology plug-in/pant.<br />

Cizaris 12 EV<br />

Length mm 12,180<br />

Passenger capacity n. 81 to 95<br />

Motor / kW Dana TM4 / 245<br />

Battery type<br />

CATL / LFP<br />

Batt. capacity max kWh 242 to 424<br />

Charging technology<br />

plug-in<br />

Urbino electric 9 LE/12<br />

Length mm 9,270 / 12,000<br />

Passenger seats max n. 31 / 43<br />

Motor ZF AxTrax-TSA - 220 / 250-160<br />

Battery type<br />

LTO / NMC<br />

Battery capacity max kWh 350 / 395<br />

Charging technology plug-in/pant.<br />

A12, A13, A18, A24<br />

Length mm 12,225/13.525/18,195 78<br />

Passenger capacity n. 41 / 47 / 51 / 65<br />

Motor / kW ZF / 280 / 560<br />

Battery type<br />

Lithium-ion<br />

Battery capacity kWh Akasol / 588/686<br />

Charging technology<br />

plug-in<br />

Citea new gen. LE-135 / LE-149<br />

Length mm 13,500 / 14,900<br />

Passenger capacity n. 89 / 138<br />

Motor/kW ZF AxTrax / 250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 552 / 674<br />

Charging technology plug-in/pant.<br />

48<br />

49


PORTFOLIO<br />

Citea new gen. LE-181<br />

Length mm 18,100<br />

Passenger capacity n. 153<br />

Motor/kW ZF AxTrax / 250<br />

Battery type<br />

NMC<br />

Battery capacity max kWh 674<br />

Charging technology plug-in/pant.<br />

VOLVO<br />

U11DD<br />

Length mm 10,990<br />

Passenger seats n. 82<br />

Motor/kW Yutong TZ368XSYTB38/350<br />

Battery type<br />

CATL<br />

Battery capacity max kWh 385<br />

Charging technology<br />

plug-in<br />

WRIGHT<strong>BUS</strong><br />

The international media<br />

focusing on innovation and<br />

sustainability in public transport<br />

Established 2018<br />

Editor in chief<br />

Stefano Agnellini<br />

Managing editor<br />

Riccardo Schiavo<br />

Editorial staff<br />

Fabio Butturi, Ornella Cavalli,<br />

Alberto Gimmelli, Fabrizio Dalle Nogare,<br />

Stefano Eliseo, Fabio Franchini,<br />

Cristina Scuteri, Luca Vitali<br />

Layout & graphics<br />

Marco Zanusso (manager)<br />

Editorial management<br />

Fabio Zammaretti<br />

ALL GOOD THINGS<br />

COME IN THREES.<br />

MAN Lion’s City E.<br />

Printing<br />

Industrie Grafiche RGM srl,<br />

Rozzano (Mi)<br />

Milano City Court Authorization<br />

n. 109 – September 5th 2<strong>02</strong>3 National Press<br />

Register n. 4596 – April 20th 1994<br />

n. R.O.C. 2880 30-11-2001<br />

7900 Electric (MCV)<br />

Length mm 12,000/18,000/18,700<br />

Passenger capacity n. 95/150/145<br />

Electric motor / kW 200 / 400<br />

Battery type<br />

LTO<br />

Battery capacity max kWh 470 / 565<br />

Charging technology plug-in/pant.<br />

YUTONG<br />

StreetDeck Hydroliner FCEV<br />

Length mm 10,900<br />

Passenger capacity n. 86<br />

Motor / kW<br />

Voith VEDS<br />

Fuel cell module<br />

Ballard<br />

Fuel cell module power kW -<br />

Battery<br />

Forsee Power / NMC<br />

Battery capacity kWh 48<br />

Hydrogen capacity kg 27 (1,120 l)<br />

StreetDeck Electroliner BEV<br />

Length mm 10,900<br />

Passenger seats n. 95<br />

Motor / kW<br />

Voith VEDS<br />

Battery<br />

Forsee Power / NMC<br />

Battery capacity kWh 340 - 454<br />

Charging technology<br />

plug-in.<br />

VADO E TORNO<br />

EDIZIONI<br />

MANAGEMENT<br />

ADMINISTRATION<br />

via Brembo 27 - 20139 Milan - Italy.<br />

Tel. +39 <strong>02</strong> 55230950<br />

Website<br />

www.sustainable-bus.com<br />

ADVERTISING<br />

Management<br />

via Brembo 27<br />

20139 Milan - Italy<br />

tel. +39 <strong>02</strong> 55230950<br />

e-mail: pubblicita@vadoetornoedizioni.it<br />

Head of Sales<br />

Luca Brusegani<br />

Sales agents<br />

Roberto Menchinelli (Roma)<br />

Maurizio Candia<br />

Angelo De Luca<br />

Emanuele Tramaglino<br />

Sustainable Bus subscription 4 Issues<br />

80 euro<br />

Back issues<br />

25 euro<br />

E12 Pro<br />

Length mm 12,000<br />

Passenger seats n. 61<br />

Motor/kW Yutong YTM280-CV9-H/350<br />

Battery supplier<br />

CATL<br />

Battery capacity max kWh 422<br />

Charging technology<br />

plug-in<br />

GB Kite Hydroliner FCEV<br />

Length mm 12,000<br />

Passenger capacity n. 90<br />

Motor / kW<br />

Voith VEDS<br />

Fuel cell module Ballard FC Move<br />

Fuel cell module power kW 70 - 100<br />

Battery<br />

Forsee Power / NMC<br />

Battery capacity kWh 30 - 45<br />

Hydrogen capacity kg 35 - 50<br />

How to subscribe:<br />

www.sustainable-bus.com<br />

or write a e-mail to:<br />

abbonamenti@vadoetorno.com<br />

E-Mail<br />

info@sustainable-bus.com<br />

Copyright <strong>2<strong>02</strong>4</strong> Vado e Torno Edizioni<br />

50<br />

U12<br />

Length mm 12,170<br />

Passenger capacity n. 75<br />

Motor/kW Yutong TZ368XSYTB38/350<br />

Battery type<br />

CATL<br />

Battery capacity max kWh 422<br />

Charging technology<br />

plug-in<br />

GB Kite Electroliner BEV<br />

Length mm 12,000<br />

Passenger seats n. 90<br />

Motor / kW<br />

Voith VEDS<br />

Battery<br />

Forsee Power / NMC<br />

Battery capacity kWh 340 - 454 - 567<br />

Charging technology<br />

plug-in.<br />

Notice to subscribers<br />

Vado e Torno Edizioni srl, within the framework of its<br />

commitment to transparency and in compliance with the<br />

new European Regulation on the protection of personal<br />

data, known as GDPR 2016/679, in force from 25<br />

May 2018, has updated the policy regarding personal<br />

data processing and has adapted the methods of data<br />

management in accordance with the new requirements.<br />

We invite you to take a look at the new policy, which<br />

you can consult (www.vadoetorno.com). It provides<br />

clearer and more specific information on the processing<br />

of your personal data and your rights in this regard.<br />

If you no longer wish to be contacted from Vado e<br />

Torno Edizioni srl click write an email to:<br />

privacy@vadoetorno.com.<br />

Copyright <strong>2<strong>02</strong>4</strong> Vado e Torno Edizioni<br />

Available in three lengths, the MAN Lion’s City E offers your public transport company<br />

as well as your passengers far-reaching advantages: constantly high range, fast<br />

depot charging, intelligent energy management and a highly comfortable passenger<br />

area. In combination with our integrated eMobility solutions you benefi t from electric<br />

mo(re)bility. More value, less effort. www.man.eu/lionscity-e


#1 ELECTRIC <strong>BUS</strong><br />

IN EUROPE<br />

<strong>SUSTAINABLE</strong> <strong>BUS</strong><br />

OF THE YEAR <strong>2<strong>02</strong>4</strong><br />

in the ”Urban” category.<br />

NUMBER ONE IN EUROPE.<br />

MAN Lion’s City E is market leader<br />

for electric buses.


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BERLIN EXHIBITION GROUNDS<br />

24-25 April <strong>2<strong>02</strong>4</strong><br />

Hall 27 - Stand 321

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