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GAIA Aria 31-61 - Delta-Temp

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<strong>GAIA</strong> <strong>Aria</strong> <strong>31</strong>-<strong>61</strong> MSER-XEE<br />

Air source heat pump<br />

Installation and operating manual<br />

M03T40M0-02 21-04-2011


Clearances<br />

H1 H L1 L L2 W1 W W2<br />

200 2030 800 800 100 500 600 800<br />

Maximum distance<br />

A max 80 m keypad in remote positioning (1)<br />

B max 25 m refrigerant pipes<br />

C1 = B + C max 20 m outdoor air temperature probe(2)<br />

D max 15 m height difference<br />

E 6 m 6 m back up → siphon<br />

The unit must not be trailed: the feet can be broken!<br />

2<br />

Clearances<br />

<strong>GAIA</strong><br />

<strong>31</strong><br />

<strong>61</strong><br />

How to access the unit<br />

H L1 L L2 W1 W W2<br />

845 800 860 300 300 720 800<br />

1304 800 1250 300 300 788 800<br />

Electrical connections 230/1/50 Electrical connections 400/3/50 +N<br />

3<br />

L-N, PE<br />

3<br />

10<br />

L-N, PE<br />

2<br />

SIGNAL 10 SIGNAL<br />

1 A B C 2<br />

!<br />

E<br />

D<br />

C1<br />

5<br />

L1-L2-L3 N, PE<br />

Serial number label ( 1 )<br />

Write data and communicate<br />

them to the assistance service in<br />

case of intervention request.<br />

4<br />

L1-L2-L3 PE<br />

1<br />

1<br />

2


navigation<br />

Select (rotate)<br />

Confirm (press)<br />

Previous menu (pressure)<br />

Main menu (pressure)<br />

Boiler<br />

Active pump<br />

DWH production<br />

Defrosting<br />

Aux. heart<br />

Solar panels<br />

Before any operation carefully read the<br />

GENERAL WARNINGS at the end of the manual<br />

MULTIFUNCTION KEYPAD<br />

Display<br />

3<br />

Empty battery<br />

Heating<br />

Cooling<br />

Alarm in progress<br />

Compressor not timed<br />

Timed compressor<br />

quick access to menu<br />

modification of the ambient setpoint<br />

Off-Comfort-Eco-Automatic<br />

(pressure)<br />

Heating-Cooling<br />

(pressure)<br />

Fast forwards “Alarms” access (if present)<br />

Fast backwards<br />

Ambient thermostat mode<br />

Environment temperature<br />

and humidity reading.<br />

Environment thermostat<br />

function.<br />

Environment scheduling.<br />

Ven. 17/10/08 18:02<br />

Stato ECO<br />

Setpoint 20.7 100 %<br />

T Amb 18.0<br />

T Ext 45.0<br />

Unit interface mode<br />

Access to the unit<br />

configuration parameters.<br />

Ven. 17/10/08 18:02<br />

Stato ECO<br />

Setpoint 20.7 100 %<br />

T In 18.0<br />

T ACS 45.0<br />

To switch from one mode to another :<br />

remove the lid at the base<br />

move the DIP under the base.<br />

Ambient thermostat Unit iterface


Dear Customer,<br />

We congratulate you on choosing an ELFOSystem product, the air conditioning<br />

system at annual cycle that offers the possibility in a sole system of<br />

meeting all the heating, conditioning and domestic hot water needs.<br />

Clivet is being working for years to offer systems able to assure the maximum<br />

comfort for long time with high reliability, efficiency , quality and safety.<br />

The target of the company is to offer advanced systems, that assure<br />

the best comfort, reduce the energy consumption, the installation and maintenance<br />

costs for all the life-cycle of the system.<br />

With this manual, we want to give you information that are useful in all the<br />

phases: from the reception, to the installation and use until the disposal so<br />

that a system so advanced offers the best procedure of installation and use.<br />

Best regards and have a nice reading !<br />

CLIVET Spa<br />

4


DESCRIPTION <strong>GAIA</strong><br />

Packaged unit for the comfort by using renewable<br />

Energy.<br />

Integrated system for the recovery of the solar Energy<br />

from thermal correctors.<br />

Integrated production of domestic hot water.<br />

HYDRAULIC DISTRIBUTION<br />

The secondary circuits<br />

<strong>GAIA</strong> can handle up to three different zones with<br />

systems at different temperatures:<br />

low consumption, direct current circulators<br />

automatic modulation of the water flow rate based<br />

on the temperature difference<br />

optional mixing valve to obtain a different water<br />

temperature based on the type of terminal<br />

variable water temperature for each circuit<br />

according to external temperature.<br />

The hydraulic separator<br />

Permits hydraulic separation between the unit and<br />

system, ensuring perfect <strong>GAIA</strong> operation.<br />

The primary circuit<br />

Low consumption, direct current circulator<br />

Water flow rate adjusted to the variation in compressor<br />

speed maximises the exchange efficiency regardless<br />

of the variations in flow rate required by the system.<br />

The sludge remover<br />

The sludge remover eliminates particles of dirt, rust<br />

and sludge deposits from the system, which could<br />

cause considerable damage to the terminals, valves,<br />

pumps and exchangers, guaranteeing system<br />

performance and reliability over time.<br />

INTEGRATED DOMESTIC HOT WATER<br />

PRODUCTION<br />

Storage tank 200 litres<br />

Domestic hot water recirculation<br />

<strong>GAIA</strong> avoids wasting water and energy thanks to the<br />

possibility of managing DHW recirculation with a<br />

dedicated circulator, which is operated according to<br />

the schedule defined upon the initial start-up of the<br />

unit.<br />

Hot water always guaranteed<br />

If critical conditions or malfunctions are detected, Gaia<br />

automatically activates an electric safety heater in<br />

order to guarantee the constant availability of domestic<br />

hot water.<br />

GENERAL<br />

5<br />

With <strong>GAIA</strong>, it is also possible to set the time for an anti<br />

-legionella cycle.<br />

Burn-proof thermostatic valve<br />

This is used to define the temperature of the domestic<br />

hot water delivered to the system independently of the<br />

temperature of the water contained in the storage<br />

tank, with a particular burn-proof function that act in<br />

case of supply problems from the aqueduct.<br />

Domestic hot water expansion vessel<br />

HIGH ENERGY EFFICIENCY AND REDUCED<br />

CONSUMPTIONS<br />

Direct current inverter compressor<br />

Thanks to automatic capacity modulation, the direct<br />

current inverter compressor supplies only the thermal<br />

energy that is strictly necessary, thereby avoiding<br />

useless wasting of energy and increasing the energy<br />

efficiency so that the exchange surfaces are larger in<br />

relation to the output capacity.<br />

INTEGRATED SOLAR ENERGY RECOVERY<br />

SYSTEM<br />

<strong>GAIA</strong> has been designed to be connectable to solar<br />

heating panels.<br />

This will further increase the use of renewable sources<br />

to produce free domestic hot water, through solar<br />

energy captured by solar panels.<br />

The control guarantees the production of domestic hot<br />

water with the best energy efficiency possible,<br />

favoring, when possible, direct solar energy through<br />

the solar panels, or using indirect energy contained in<br />

the air through the heat pump.<br />

Domestic hot water temperature up to 80°C<br />

When the water is heated by the solar panels, it can<br />

reach a maximum temperature of 80°C. This set point<br />

is specific for production with solar heat.<br />

Outdoor climatic compensation<br />

The water temperature for the system is automatically<br />

adjusted based on the real requirements of the<br />

building and the outdoor temperature, which increases<br />

energy efficiency.


Multifunction keypad<br />

The electronic control lets to freely establish<br />

temperature, humidity, and operating times.<br />

Once set, the control manages the operation :<br />

Operating mode Summer, Winter, Domestic Hot<br />

Water only<br />

Outlet water temperature with climatic or fixed point<br />

setting for each hydraulic circuit in the unit<br />

Domestic hot water temperature from the heat<br />

pump and from solar<br />

Anti-legionella cycle<br />

Sanitary recirculation timing<br />

Operating parameters with user and installer<br />

dedicated menus<br />

Alarm signals<br />

PLANT LAYOUT<br />

A condensate water draining<br />

B cooling pipes<br />

C electrical connections<br />

D probe solar panels<br />

E external temperature probe<br />

F power supply<br />

G water supply (acqueduct)<br />

H solar panels unit (not provided)<br />

GENERAL<br />

6<br />

Maintenance of the correct system water<br />

temperature for the re-start even if the unit is off<br />

Remote control of the keyboard for timed<br />

thermostat operation, weekly scheduling, room<br />

humidity and temperature measurement.<br />

7 programs with setting of daily time band<br />

Variation of the outlet temperature based on the<br />

dew point calculation for the hydraulic circuits in<br />

reference to the room in which the HID-H1M<br />

keyboard is installed.<br />

I solar panels (Not Provided )<br />

L DHW use<br />

M DHW recirculation circuit<br />

N multifunction keypad<br />

O zone ambient thermostat (not provided)<br />

P zone ambient thermostat (not provided)<br />

Q system / DHW discarge<br />

It is not provided the solar pump control


DELIVERY CONTROL<br />

Before accepting the delivery you have to check:<br />

that the unit hasn’t been damaged during transport.<br />

Check that the materials delivered correspond with<br />

that indicated on the transport document comparing<br />

the data with the identification label ‘A’ positioned on<br />

the packaging.<br />

In case of damage or anomaly:<br />

Write down on the transport document the damage<br />

you found and quote this sentence: "Conditional<br />

acceptance clear evidence of deficiencies/damages<br />

during transport".<br />

Contact supplier and the carrier by fax and<br />

registered mail with advice of receipt.<br />

Any disputes must be made within the 8 days following<br />

the delivery. Complaints after this period are invalid.<br />

HANDLING<br />

Internal unit<br />

Lifiting with forks:<br />

Insert the forks on the long side of the pallet to<br />

avoid damaging the panelling.<br />

Lifting with crane:<br />

Position the lifting belts on the long side of the<br />

pallet .<br />

Use protection and spacers to avoid damaging the<br />

unit.<br />

Exceeding the maximum inclination allowed as<br />

indicated in the picture is prohibited.<br />

Energy exchanger<br />

Lifiting with forks:<br />

Insert the forks by the small side of the pallet.<br />

Lifting with crane:<br />

Position the lifting belts on the long side of the<br />

pallet.<br />

Use protection and spacers to avoid damaging the<br />

unit.<br />

1 - RECEPTION<br />

Before any operation carefully read the<br />

GENERAL WARNINGS at the end of the manual<br />

7


MAXIMUM DISTANCE<br />

1 A B C 2<br />

Refrigerant pipes: in vertical sections ensure the<br />

presence of siphons every six metres of unevenness<br />

(on the supply/suction line only).<br />

ENERGY EXCHANGER<br />

Clearances<br />

The space '1' can be occupied by objects that must be<br />

easily removeable in case of maintenance<br />

interventions.<br />

<strong>GAIA</strong><br />

<strong>31</strong><br />

<strong>61</strong><br />

Assembly kit<br />

H L1 L L2 W1 W W2<br />

845 800 860 300 300 720 800<br />

1304 800 1250 300 300 788 800<br />

A Antivibrators<br />

B<br />

C<br />

Gasket<br />

Connection to weld<br />

Pipe union<br />

Gasket<br />

Connection to weld<br />

Pipe union<br />

!<br />

E<br />

D<br />

2 - INSTALLATION<br />

C1<br />

8<br />

A max 80 m keypad in remote positioning (1)<br />

B max 25 m refrigerant pipes<br />

C1 = B + C max 20 m outdoor air temperature probe(2)<br />

D max 15 m height difference<br />

E 6 m 6 m back up → siphon<br />

The probe must be connected either to the energy<br />

exchanger or, alternatively, to the internal unit.<br />

<strong>GAIA</strong> <strong>31</strong><br />

<strong>GAIA</strong> <strong>61</strong><br />

A<br />

B<br />

A B<br />

C<br />

C


Direction of air supply<br />

The unit is delivered with the delivery in position 1.<br />

The air delivery may be directed in four different<br />

directions depending on the installation location .<br />

Per modificare l’orientamento:<br />

Unscrew the M6 fixing bolts on the fan cap.(4 for<br />

<strong>GAIA</strong> <strong>31</strong>, 10 for <strong>GAIA</strong> <strong>61</strong>) .<br />

Remove the cap and rotate in the required<br />

direction.<br />

Fix the cap using the bolts previously removed.<br />

Supply ducting<br />

To duct the air delivery (M):<br />

Unscrew the fixing screws and remove the<br />

protective grill.<br />

Connect the expulsion duct to the mouth of the<br />

fan using a anti-vibration joint.<br />

Return ducting<br />

To duct the air intake (R):<br />

Connect the intake duct to the flange present on<br />

the battery side using an anti-vibration joint.<br />

Fix the ducting using the threaded inserts present<br />

on the structure .<br />

After having carried out the electric connections set<br />

the fan parameters in accordance with the following<br />

indications:<br />

Ventilation<br />

Configuration paramenter<br />

(by pwd)<br />

Ducted 495 = MaxFan = 70%<br />

Non ducted<br />

495 = MaxFan = 60 %<br />

(default value)<br />

2 - INSTALLATION<br />

9<br />

R<br />

M<br />

<strong>GAIA</strong> <strong>31</strong><br />

<strong>GAIA</strong> <strong>61</strong>


2 - INSTALLATION<br />

CONNECTION FLANGE WITH EXHAUST AIR DUCT IN THE BASEMENT - OPTION<br />

This accessory allows to connect the exhaust air of the<br />

Energy exchanger to a duct in the basement by simply<br />

turning down the cap of the unit.<br />

The flange must be fixed directly to the mouth of the<br />

caps.<br />

Hole dimensions for ducting<br />

240<br />

<strong>GAIA</strong> <strong>61</strong><br />

<strong>GAIA</strong> <strong>31</strong> <strong>GAIA</strong> <strong>61</strong><br />

450<br />

Flange dimensions.<br />

<strong>GAIA</strong> <strong>31</strong><br />

327<br />

247<br />

327.5<br />

Flange provided in 2 parts<br />

247.5<br />

50<br />

119<br />

346<br />

1.5<br />

50<br />

340<br />

329 329<br />

24<br />

O 10<br />

537<br />

457<br />

201 201<br />

25 201 201<br />

804<br />

19.5<br />

800<br />

19.5<br />

196<br />

97<br />

97<br />

51.5<br />

51.5<br />

24<br />

10<br />

1<br />

2<br />

3<br />

4<br />

Put the gasket “A “on the flange<br />

A<br />

Position the cap facing to the duct.


Condensate draining<br />

Water is produced when operating the heat pump due<br />

to the defrosting cycle of the external batteries.<br />

During prolonged periods of particularly cold weather<br />

the condensate could freeze blocking the flow and<br />

generating an accumulation of ice which could<br />

increase with time.<br />

The unit is equipped with an anti-freeze resistance<br />

that stops water from freezing inside the unit.<br />

The condensate must be drained so that it does not<br />

freeze:<br />

Connect a conduit to the attachment present on<br />

the unit.<br />

Fix using the pipe clamp.<br />

Orient the conduit towards the area suitable for<br />

the discharge.<br />

Maintain an inclination of 2% to guarantee the<br />

regular flow of the condensate.<br />

To avoid freezing of the water downstream of the<br />

drain lay the tube below the frost line (A).<br />

INTERNAL UNIT<br />

Clearances<br />

Keep to the indicated safety spaces.<br />

The spaces can be occupied by objects that must be<br />

easily removeable in case of maintenance<br />

interventions.<br />

The rear space ‘L2’ of 100 mm must always be<br />

respected .<br />

2 - INSTALLATION<br />

11<br />

2%<br />

Min. 900 mm.<br />

A<br />

A Frost line<br />

H1 H L1 L L2 W1 W W2<br />

200 2030 800 800 100 500 600 800


Assembly kit<br />

The unit is equipped with:<br />

1 - kit Multifunction keypad + Outdoor air<br />

temperature probe<br />

2 - Installation manual<br />

3 - Protective barrier kit<br />

4 - Assembly kit<br />

Kit components:<br />

A Supporting feet<br />

B Antivibrators for feet<br />

C Aqueduct water filter<br />

D Gasket<br />

Connection to weld<br />

Pipe union<br />

E Gasket<br />

Connection to weld<br />

Pipe union<br />

F Outdoor air temperature probe<br />

G Batteries<br />

H Multifunction keypad<br />

I Sound proofing protective barrier<br />

L Screws for protective barrier<br />

Assembly of protective guards<br />

Assemble as indicated in the figure using the screws<br />

provided.<br />

Position on the rear of the unit<br />

leaving the air intake grill free<br />

inserting the upper flange of the protective barrier<br />

in slot ‘A’.<br />

Fix using the screws provided.<br />

Levelling unit<br />

Position the internal unit on a flat, level surface .<br />

Use a 12 spanner to adjust the support feet and level<br />

the position of the internal unit. .<br />

2 - INSTALLATION<br />

12<br />

1<br />

2<br />

3<br />

4<br />

A B C D E<br />

H G F<br />

I<br />

L


HYDRAULIC CONNECTION<br />

1 DHW delivery<br />

2 DHW recirculation<br />

3 Water supply<br />

4 System supply 3° booster<br />

5 System return 3° booster<br />

6 System supply 2° booster<br />

7 System return 2° booster<br />

8 System delivery<br />

9 System return<br />

10 Solar system delivery<br />

11 Solar system return<br />

12 Net filters<br />

13 Anti-vibration joints<br />

14 Cut-off valves<br />

In the tightening operations always use the wrench<br />

and backup wrench.<br />

EXPANSION TANK<br />

<strong>GAIA</strong> is standard supplied with:<br />

expansion tank for water technical<br />

12 lt capacity<br />

precharged at 1 bar<br />

3 - WATER CONNECTIONS<br />

expansion tank for domestic hot water<br />

8 lt capacity<br />

precharged at 2.5 bar<br />

The volume of the expansion tank for water tecnica is sufficient for<br />

systems up to:<br />

700 lt radiant panels hot only water 35°C<br />

700 lt radiant panels hot and cold water 35°C , 18°C<br />

400 lt thermal hydronic terminals hot and cold water 45°C , 7°C<br />

250 lt radiators hot only water 55°C<br />

The pressure of the expansion tank for water tecnica is sufficient for<br />

systems with a max. drop of 10 mt .<br />

For drops higher than 12 mt, calculate the pressure to charge the tank<br />

using the formula sideways.<br />

WATER INPUT<br />

Water supply input : Ø 1/2"<br />

BOOSTER<br />

R1<br />

System water input : Ø 1"<br />

System water supply : Ø 1"<br />

R2 / R3<br />

System water input : Ø 3/4"<br />

System water supply : Ø 3/4"<br />

13<br />

12 13 14<br />

= 20 mt<br />

p charge (bar) = H (mt) / 10,2 + 0,3<br />

example : p = 20 / 10,2 + 0,3 = 2,3 bar<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11


DWH<br />

DHW delivery : Ø 1/2"<br />

DHW recirculation : Ø 3/8" gas<br />

SOLAR SYSTEM<br />

Solar system water inlet : Ø 3/4"<br />

Solar system water supply : Ø 3/4"<br />

If the solar system is present an additional<br />

expansion vase will be needed.<br />

The ACS expansion vase by <strong>GAIA</strong> is sized for water<br />

up to 55 °C.<br />

Solar probe<br />

The solar panels are equipped with:<br />

a control panel<br />

a temperature probe (not provided by Clivet)<br />

For their operating with solar panels:<br />

place the temperature probe on well ‘A’ positioned<br />

on the storage tank<br />

carried out the electrical connections<br />

the solar system must be enabled (see page 33).<br />

3 - WATER CONNECTIONS<br />

14<br />

A<br />

A Solar probe well


CHARGE<br />

1. Before charging, position the systems general<br />

switch in the 'off' position .<br />

2. Check that the draining taps of the system are<br />

closed (1B).<br />

3. Check that the draining taps of the system DWH<br />

are closed (1A).<br />

4. Open all of the bleeding valves of the unit (2B).<br />

5. Open all of the bleeding valves of the unit, system<br />

and relative terminals.<br />

6. Open the system's cut-off devices .<br />

7. Open the tap of the pressure reducer (2A)<br />

8. Start the filling slowly opening the water loading<br />

tap (3A).<br />

9. When water begins to exit from the bleeding valve,<br />

close and continue the charging until the pressure<br />

intended for the system (1-2 bar) is read on the<br />

manometer (1C).<br />

10. Calibrate the pressure reducer (2A).<br />

The system is charged at a pressure of between 1<br />

and 2 bar.<br />

11. Check the hydraulic seal of the joints. Repeat the<br />

operation after the unit has operated for a number<br />

of hours and periodically control the system<br />

pressure.<br />

Reintegration is carried out when the unit is off<br />

(pump OFF).<br />

PRESSURE REDUCER<br />

Working standard calibration : 3 Bar<br />

Calibration range : 1.5 - 4 Bar<br />

1 turn = 0.5 Bar<br />

Pout = Pcalibration + (Pin - Pta) / 10<br />

E.g. : Pcalibration = 3 Bar, Pin = 4 Bar, Pout = 3.1 Bar<br />

3 - WATER CONNECTIONS<br />

15<br />

1<br />

2<br />

3<br />

1A 1B<br />

3A<br />

1C


CONNECTION TO EXTERNAL STORAGE<br />

Is possible to combine an external DHW accumulation,<br />

provided by the customer.<br />

Example:<br />

Gaia + additional tank<br />

A - Diameter of recirculation between the tanks = 3/8";<br />

Piping length between the tanks = 2,5 mt.;<br />

B - Diameter of piping between the tanks = 3/4";<br />

Piping length between the tanks = 4,5 mt.;<br />

Capacity = 0.40 m3/h<br />

Gaia + additional tank + system recirculation<br />

A - Diameter of recirculation between the tanks = 3/8";<br />

Piping length between the tanks = 2,5 mt.;<br />

B - Diameter of piping between the tanks = 3/4";<br />

Piping length between the tanks = 4.5 m.;<br />

Capacity between the two tanks = 0.3 m3/h<br />

C - Diameter of system recirculation = 3/8";<br />

System piping length = 30 mt.;<br />

D - Diameter of system piping = 1/2";<br />

Piping length between the tanks = 30 mt.;<br />

Capacity of system recirculation = 0.13 m3/h<br />

3 - WATER CONNECTIONS<br />

16<br />

1 Calibration valve - supplied by Customer<br />

2 Mixture valve - supplied by Customer<br />

3 Accumulation build-up - supplied by Customer<br />

4 Auxiliary coupling - 3/4"<br />

5 Recirculation inlet - 3/8"


DUCTING CONNECTION<br />

Use only copper pipes for refrigeration,<br />

specifications for R410A<br />

Pipes must be clean.<br />

On vertical sections ensure the presence of<br />

siphons every six metres of unevenness on the<br />

delivery/suction line only.<br />

Plug the ends of the pipe prior to passing it through<br />

a hole in the wall (1).<br />

Do not place the ends of pipes which have not been<br />

plugged or closed with tape directly on the ground<br />

(2).<br />

If the installation of the pipes is not to be completed<br />

within the next day or for a long period of time,<br />

braze the ends of the pipes and introduce nitrogen<br />

oxide via a Schrader valve access joint to avoid the<br />

formation of humidity and the contamination of the<br />

particles.<br />

Type of pipes <strong>GAIA</strong> <strong>31</strong> <strong>GAIA</strong> <strong>61</strong><br />

Liquid Ø external 1/2” 5/8”<br />

Gas Ø external 5/8” 3/4”<br />

Min. thickness 1,0 mm 1,0 mm<br />

Internal unit<br />

Remove the connection covers (1)<br />

Before attaching the ducting to the two units,<br />

clean with dry air or nitrogen.<br />

Energy exchanger<br />

The exchanger is shipped with a nitrogen charge of<br />

about 1 bar.<br />

If it is discharged, test the leaks also before the<br />

connections.<br />

Insulate pipes.<br />

Use insulation with resistance t = 120 ° C with a<br />

thickness of at least 13 mm.<br />

A Liquid ducting<br />

B Gas ducting<br />

C Electric cables<br />

D Insulation<br />

E Sheath - sticky tape<br />

4 - REFRIGERATING CONNECTIONS<br />

17<br />

A<br />

A max 25 m<br />

B max 15 m<br />

E<br />

A<br />

C<br />

D<br />

!<br />

B<br />

B


<strong>GAIA</strong> <strong>31</strong><br />

Internal unit<br />

External unit<br />

<strong>GAIA</strong> <strong>61</strong><br />

Internal unit<br />

External unit<br />

4 - REFRIGERATING CONNECTIONS<br />

18<br />

A<br />

A<br />

*<br />

*<br />

A Gas line<br />

B Liquid line<br />

1 Pipes supplied by the customer Ø external 5/8”<br />

2 Pipes supplied by the customer Ø external 1/2”<br />

* Welding points<br />

1<br />

1<br />

A Gas line<br />

B Liquid line<br />

B<br />

B<br />

1 Pipes supplied by the customer Ø external 3/4”<br />

2 Pipes supplied by the customer Ø external 5/8”<br />

* Welding points<br />

*<br />

*<br />

2<br />

2


LEAK CONTROL<br />

After having completed the refrigerating connections<br />

the sealing of the refrigerating circuit must be<br />

checked:<br />

Check that the taps of the internal unit are closed.<br />

Connect the manometric unit with the service<br />

attachments.<br />

Carry out the pressing with the refrigerant up to<br />

250KPa.<br />

Close the taps of the manometric unit<br />

disconnecting the refrigerant cylinder .<br />

Open the taps of the manometric unit to connect<br />

the nitrogen cylinder.<br />

Pressurise the system with nitrogen up to<br />

1200KPa.<br />

Check all of the ducting with a leak detection<br />

lamp or an electronic instrument paying particular<br />

attention to the welding and at joints in general.<br />

If you do not possess the instruments necessary to<br />

detect leaks leave all of the parts where a refrigerant<br />

leak is possible (welding, joints etc.) free for<br />

inspection.<br />

DRY RUN<br />

<strong>GAIA</strong> is delivered with charged refrigerator circuits in<br />

the following manner:<br />

Internal unit <strong>GAIA</strong> <strong>31</strong> 4 kg R410A<br />

Internal unit <strong>GAIA</strong> <strong>61</strong> 7.5 kg R410A<br />

Energy exchanger Nitrogen precharge<br />

Subsequent to verifying that the refrigerating circuit is<br />

hermitically sealed it is necessary to create a vacuum<br />

in the connection ducting and in the energy exchange<br />

unit:<br />

Attach the vacuum pump on both of the service<br />

attachments of the taps.<br />

Proceed with vacuum.<br />

Stop the pump at a pressure of approximately<br />

100 Pa and leave in vacuum for a few hours<br />

A small initial rise in the pressure is normal<br />

If the pressure continuing to rise is the symptom<br />

of a small leak or the presence of humidity. In the<br />

case of a leak repeat the operations described in<br />

the paragraph concerning the control of leaks in<br />

the refrigerant ducting manual. In the presence of<br />

humidity recharge the system with refrigerant gas<br />

up to 100kpa and repeat the vacuum as<br />

described above. Once the pressure is stable<br />

continue on to the successive charging phase.<br />

4 - REFRIGERATING CONNECTIONS<br />

19<br />

A Internal unit<br />

B Energy exchanger<br />

A Internal unit<br />

B Energy exchanger<br />

R410A<br />

R410A


ADDED CHARGE<br />

The refrigerant present in the internal unit must be<br />

reintegrated with the quantity for the energy exchanger<br />

and for lengths of ducting exceeding 5 metres based<br />

upon that shown in the table.<br />

Added charge for energy exchanger<br />

<strong>GAIA</strong> <strong>31</strong> 2.9 kg R410A<br />

<strong>GAIA</strong> <strong>61</strong> 3.5 kg R410A<br />

Further refill for distance<br />

exceeding 5 metres<br />

4 - REFRIGERATING CONNECTIONS<br />

0,01 kg / m<br />

To carry out the charging:<br />

With the system empty close the taps of the<br />

manometric unit and disconnect the vacuum<br />

pump.<br />

Attach the refrigerant gas cylinder using the<br />

manometric unit to allow the air to escape in the<br />

rubber connection.<br />

Open the taps of the manometric unit and pump<br />

the liquid refrigerant.<br />

Once the charging has been completed open the<br />

gas tap so that the unit is ready to be started.<br />

20<br />

A Internal unit<br />

B Energy exchanger<br />

R410A


ELECTRIC LINES INLET<br />

Internal unit<br />

The holes for passing the electric lines are on the<br />

upper part of the unit.<br />

Remove the protection cover of the hole selected.<br />

Insert the connection cable.<br />

Pass the cable between the 2 expansion tanks<br />

and and insert it behind the electrical panel. (see<br />

figure)<br />

Connect the cable to the main isolator switch.<br />

Carry out the connection in accordance with the<br />

electric connection layout .<br />

Isolator switch<br />

Connect the line to the main isolator switch inside the<br />

electrical panel.<br />

The minimum section is calculated using a cable type<br />

FG7(0) R 0,6/1 KV .<br />

It is used a different type of cable, the section must be<br />

recalculated by the designer of the electrical system.<br />

STANDARD UNIT<br />

UNIT WITH ELECTRIC<br />

RESISTANCES<br />

Size Voltage SECTION (mm 2 ) SECTION (mm 2 )<br />

<strong>31</strong><br />

<strong>61</strong><br />

<strong>61</strong><br />

Energy exchanger<br />

The holes for passing the electric lines are present on<br />

the small cover panel of the terminal strip.<br />

Remove the small panel<br />

MIN MAX MIN MAX<br />

230/1/50 4 35 16 35<br />

230/1/50 16 70 35 70<br />

400/3/50 4 35 6 35<br />

Remove the fairlead from the hole selected.<br />

Make a hole in the fair lead and insert the<br />

connection cable.<br />

Carry out the connection in accordance with the<br />

electric connection layout .<br />

5 - ELECTRICAL CONNECTIONS<br />

21<br />

A Power connections inlet<br />

B Signal connections inlet<br />

<strong>GAIA</strong> <strong>31</strong><br />

<strong>GAIA</strong> <strong>61</strong><br />

230/1/50<br />

400/3/50<br />

B A<br />

L1<br />

A Power connections inlet<br />

B Signal connections inlet<br />

L<br />

QS1<br />

N<br />

QS1<br />

L2<br />

L3 N<br />

A<br />

B<br />

PE N L<br />

PE N L3 L2 L1


5 - ELECTRICAL CONNECTIONS<br />

CONNECTION BETWEEN INTERNAL UNIT AND ENERGY EXCHANGER<br />

Carry out the connections following the layout shown<br />

To make the connections press the lever of the clamp with a screwdriver,<br />

insert the cable and release the lever.<br />

Ensure that the cable is correctly inserted and blocked in the clamp.<br />

Once the connections are made block the cables on the supports present<br />

on the base of the electric panel using a stay.<br />

The connection terminal strips may be the overlapping kind.<br />

Please refer to the figure shown to identify the clamp by its numeration.<br />

Section of the connection cables:<br />

Min. : 1,5 mm 2 AWG 15<br />

Max. : 2,5 mm 2 AWG 13<br />

X1<br />

230/ 1 / 50<br />

L1<br />

11<br />

FU3<br />

N1<br />

12<br />

X1<br />

X1<br />

XV<br />

PE<br />

PE<br />

POWER SUPPLY connection<br />

CABLE SIGNAL connection<br />

3<br />

8<br />

XC1<br />

12<br />

7<br />

22<br />

XC5<br />

13 14 15 16<br />

1 2 3 4<br />

X1<br />

X1<br />

Electric panel:<br />

connections position<br />

400/ 3 / 50+ N<br />

XV<br />

L1 L2 L3<br />

11 12 13<br />

X1<br />

25 26 35 36<br />

9 10 6 5<br />

PE<br />

PE


OUTDOOR AIR PROBE<br />

POSITIONING<br />

The sensor must not be influenced by factors that can<br />

cause a false reading (for example direct sun rays, air<br />

expelled by the fan or other sources, contact with the<br />

unit structure or other heat sources, accumulation of<br />

snow/ice).<br />

Example for the positioning of the external probe:<br />

A Attic<br />

B Underneath a terrace<br />

C If attached to external wall provide a small<br />

roof framework<br />

NORTH positioning to North enables to avoid direct<br />

thermal radiation from the sun.<br />

To position the fresh air probe:<br />

Unscrew the fixing screws and remove the cover<br />

of the probe .<br />

Fix the base of the probe to a wall using suitable<br />

pressure bolts .<br />

Carry out the electrical connections<br />

Reposition the cover and fix with the screws .<br />

CONNECTION<br />

The outdoor air probe can be connected either to the<br />

energy exchanger or, alternatively, to the internal unit.<br />

Section of the connection cables:<br />

Min. : 1,5 mm 2 AWG 15<br />

Max. : 2,5 mm 2 AWG 13<br />

5 - ELECTRICAL CONNECTIONS<br />

Probe connected to the INTERNAL unit Probe connected to the EXTERNAL unit<br />

Max 20 m.<br />

13<br />

1<br />

XC5<br />

X1<br />

14<br />

2<br />

X1<br />

X1<br />

23<br />

Max 20 m.<br />

3<br />

8<br />

NORD<br />

XC5<br />

X1<br />

12<br />

7<br />

X1


The keypad can be placed in a remote position for two<br />

different reasons :<br />

• possibility of remote interfacing with the unit;<br />

• to be used as an ambient thermostat with<br />

temperature management by the booster.<br />

In this case, the dip-switch D must be in OFF(fig.3)<br />

For the remotely install the keypad in ambient, it is<br />

necessary the accessory:<br />

TASRX - Multifunction keypad support<br />

Install the keypad away from heat sources (heating<br />

unit, sunrays, kitchen) and from doors/windows etc.<br />

To position the support (accessory):<br />

• Remove the upper cover.<br />

• Carefully move the electronic cards.<br />

• Mark out the fixing holes using the base of the<br />

support as a template.<br />

• Make a hole in the wall and fix using suitable screws<br />

and pressure bolts.<br />

In case of installations with radiant panels the humidity<br />

sensor on the keyboard allows to prevent the<br />

condensate during the summer operation.<br />

5 - ELECTRICAL CONNECTIONS<br />

MULTIFUNCTION KEYPAD AT REMOTE POSITION<br />

• Carry out the connections following the layout<br />

shown.<br />

• Position the dip-switch D as in Fig. 4<br />

• Once the connections are made block the cables on<br />

the supports present on the base of the electric<br />

panel using a stay.<br />

24<br />

1<br />

2<br />

3<br />

4A<br />

OK 1,5 m 1,5 m<br />

A MAX 80 m.<br />

B<br />

XC5<br />

38<br />

2<br />

20<br />

C<br />

A built-in card<br />

B keypad support<br />

C connection cable<br />

3x0.34 mm 2 shielded<br />

D dip-switch :<br />

1 2 3 4<br />

unit keypad 4B ambient thermostat<br />

D


BOOSTER MANAGEMENT<br />

It is possible to manager up to 3 boosters: they can be<br />

controller by HID-H1 keypad and room thermostats.<br />

HID-H1M can controls also 2 boosters together.<br />

Set the unit parameters (by pwd) in function of the type of<br />

system :<br />

R1 Par. 871 pump control 0= FROM digital input,<br />

1= From HID-H1M, 2= Both<br />

R2 Par. 909 pump control 0= FROM digital input,<br />

1= From HID-H1M, 2= Both<br />

R3 Par. 910 pump control 0= FROM digital input,<br />

1= From HID-H1M, 2= Both<br />

A Built-in card<br />

R1 Booster 1 pump control<br />

R2 Booster 2 pump control<br />

R3 Booster 3 pump control<br />

EXAMPLE 1 - unit configured with:<br />

• HID-H1M keypad on board<br />

• Booster 1 standard<br />

• Booster 2 mixed (option)<br />

• Booster 3 mixed (option)<br />

Booster 1:<br />

• High temperature<br />

• Setpoint defined by par 51 and 52<br />

• Request from room thermostat (terminals 42 and 41)<br />

Booster 2:<br />

• Mixed<br />

• Setpoint defined by par 55 and 56<br />

• Request from room thermostat (terminals 46 and 45)<br />

Booster 3:<br />

• Mixed<br />

• Setpoint defined by par 57 and 58<br />

• Request from room thermostat (terminals 8 and 7)<br />

EXAMPLE 2 - unit configured with:<br />

• HID-H1M keypad in ambient<br />

• Booster 1 standard<br />

• Booster 2 mixed (option)<br />

• Booster 3 mixed (option)<br />

Booster 1:<br />

• High temperature<br />

• Setpoint defined by par 51 and 52<br />

• Request from room thermostat (terminals 42 and 41)<br />

Booster 2:<br />

• Mixed<br />

• Setpoint defined by par 55 and 56<br />

• Request from room thermostat (terminals 46 and 45)<br />

Booster 3:<br />

• Mixed<br />

• Setpoint defined by par 57 and 58<br />

• Request from HID-H1M keypad<br />

5 - ELECTRICAL CONNECTIONS<br />

25<br />

E1<br />

E2<br />

Main menu<br />

configuration<br />

XC5<br />

A<br />

unit<br />

Booster 1 par 871 = 0<br />

Booster 2 par 909 = 0<br />

Booster 3 par 910 = 0<br />

Booster 1 par 871 = 0<br />

Booster2 par 909 = 0<br />

Booster 3 par 910 = 1<br />

R3<br />

R3<br />

Circuit 1 (par.871)<br />

Circuit mixed<br />

R2<br />

R2<br />

41<br />

42<br />

45<br />

46<br />

7<br />

8<br />

R 1<br />

R 2<br />

R 3<br />

R1<br />

R1


INTERNAL UNIT OPTIONAL CONNECTIONS<br />

Summer - winter remote switch<br />

Permits the change in operating mode from heating to<br />

cooling by an external control.<br />

Main menu<br />

configurazione<br />

Configuration paramenters<br />

21 = 1 switch mode from unit to keyboard<br />

21 = 0 switch mode from digital inlet<br />

Second set switch (2)<br />

By an external control, it allows to select a second<br />

room setpoint optimized for a lower energy<br />

consumptions.<br />

The input is always enabled and so the setting by the<br />

parameter is not necessary.<br />

The control enables the ECO set of all the boosters,<br />

with priority for the keypad.<br />

From the HID-H1M keypad on board:<br />

Economic isolator switch<br />

Water reset - segnale 4-20 mA (3)<br />

Water reset<br />

The function enables the correction of the system<br />

water setpoint based on an external signal type 4-20<br />

mA or 0-10v.<br />

The function acts simultaneously on all the booster<br />

sets.<br />

See details on page 35.<br />

Water reset - segnale 0-10V (3a)<br />

Supervisor (4)<br />

The unit can be connected to ELFOControl or an<br />

external supervisor system.<br />

In this case follow the connections as shown.<br />

Main menu<br />

configuration<br />

macchina<br />

unit<br />

Configuration paramenters<br />

<strong>31</strong>5 ModBus supervision serial address<br />

<strong>31</strong>6 Baud Rate (0=4800 / 1=9600 2=19200) supervision serial<br />

<strong>31</strong>7 Parity 0=NO / 1=Odd 2=Even supervision serial<br />

5 - ELECTRICAL CONNECTIONS<br />

configurazione<br />

communication<br />

26<br />

1<br />

2<br />

3<br />

3a<br />

4<br />

CONNECTIONS<br />

N° of Section Nominal Impedance Recommended<br />

Ref connection (mm 2 ) capacity characteristics cable<br />

AP5<br />

cables Min Max pF/m<br />

2 twisted and<br />

shielded<br />

-<br />

+<br />

GND<br />

XC5<br />

21<br />

22<br />

XC5<br />

XC5<br />

29<br />

30<br />

XC5<br />

47<br />

48<br />

0,22 0,35


PRELIMINARY CHECKS<br />

6 - START-UP<br />

The following check list is a brief reminder of the points to check and of the operations to perform to start-up the unit.<br />

For details on the points mentioned in the check list refer to various chapters of the manual.<br />

Preliminary checks √<br />

1 Are the functional spaces of the internal unit and the energy exchanger being observed ?<br />

2 Is the section of the cooling lines correct ? Have the supplied sealing couplings been used ?<br />

3 Does the length of the cooling lines exceed 20 m ?<br />

4 Is the height difference in the cooling lines less than 15 m ?<br />

5 Are there siphons every 6 m going back up on the gas line ?<br />

6 Have emptying and additional load been carried out ? Was there a visual check for oil / leaks?<br />

7 Are the anti-vibration supports present and level?<br />

8 Is the soundproof carter mounted ?<br />

9 Is the water filter from the waterworks inlet correctly installed?<br />

10 Are the inlet and outlet of the water lines correct ?<br />

11<br />

If there are intercepting units present (heads/valves), are the unit circulator/s in arrest due to lack of water<br />

flow?<br />

12 How was the system created ? Is there a minimum water content in circulation ?<br />

13 Are the anti-vibration joints on the hydraulic connections present?<br />

14 Was the system loaded, placed under pressure and was the air let out?<br />

15 Was the solar panel control panel sensor assembled on the <strong>GAIA</strong> accumulation?<br />

16 Was the condensate produced by the energy exchanger drained correctly? Can it freeze ?<br />

17 Is the capacity of air to the energy exchanger adequate ? Is there air recirculation ?<br />

18 Have the electrical connections to the energy exchanger been made?<br />

19 Is the external air sensor positioned correctly?<br />

20<br />

Is the keyboard positioned on board the unit or in the environment? Does it act as a thermostat or as a<br />

control keyboard ?<br />

21 Have optional electrical connections been made ? (summer/winter, second set, etc….)<br />

22<br />

Is the power supply correct ? 230/1/50 or 400/3/50 ?<br />

Is the available power supply sufficient ?<br />

23 Is the booster circuit/s connected to the control circuit (digital inlet or HID-H1 in the environment) ?<br />

27


START-UP SEQUENCE<br />

6 - START-UP<br />

Start-up sequence √<br />

1 Has the carter resistance been charged for at least 8 hours ?<br />

2 Set date and time<br />

3 Check refrigerating circuit/charge function<br />

4 Calibrate thermostatic mixing valve<br />

5 Set the thermal rise of the boosters<br />

6 Calibrate recirculation sanitary (if present)<br />

7 Configure the ventilation of the energy exchanger (if channeled)<br />

8 Enable solar (if present)<br />

9 Set absorbed power limitation function (if necessary)<br />

10 Personalise system water set-point<br />

11 Personalise system climatic curves<br />

12 Personalise Water reset curve (if present)<br />

13 Personalise anti-dew compensation (if radiant panels are present)<br />

14 Sanitary water personalisation<br />

15 Personalise anti-legionella scheduling<br />

16 Personalise environment scheduling<br />

28


ANOMALIES IN ACTIVATION<br />

6 - START-UP<br />

PROBLEM CAUSE SOLUTION<br />

I01 flow alarm<br />

system with insufficient pressure, air not<br />

adequately let out, dirty sludge remover.<br />

compressor no alarm signal activates water temperature out of functioning limits<br />

i 13 Alarm water temperature out of functioning limits<br />

unit in low pressure<br />

unit in high pressure<br />

closed taps<br />

29<br />

place under pressure, check load gauge,<br />

let air out (reset alarm and proceed to let<br />

air out, clean sludge remover)<br />

TEMPORARILY disable parameter 19.<br />

(password protected)<br />

ATTENTION : the PROLONGED function<br />

out of the limits may irreversibly damage<br />

the unit<br />

TEMPORARILY disable parameter 19.<br />

(password protected)<br />

ATTENTION : the PROLONGED function<br />

out of the limits may irreversibly damage<br />

the unit<br />

open internal unit faucets and energy<br />

exchanger<br />

insufficient charge check coolant load<br />

load not executed<br />

leak in piping execute leak search<br />

excessive load check coolant load<br />

insufficient energy exchanger air capacity<br />

(summer)<br />

booster circulator does not start missed call from HID-H1 or by digital inlet<br />

clean battery.<br />

check if supply and return are obstructed<br />

by obstacles,<br />

check air capacity<br />

check if call (from 71/hid-h1) is configured<br />

correctly.


REFRIGERANT CIRCUIT<br />

1. Visually check the refrigerating circuit: the<br />

presence of oil stains can mean leakage (caused,<br />

for example, by transport, handling or other).<br />

2. Open the cocks of the refrigerator circuit, if there<br />

are any.<br />

3. Check that the refrigerating circuit is under<br />

pressure:<br />

- use the unit pressure gauges, if present, or some<br />

service pressure gauges.<br />

4. Ensure that all the service outlets are closed with<br />

the proper caps; if caps are not present a leak of<br />

refrigerant is possible.<br />

HYDRAULIC CIRCUIT<br />

1. Before realizing the unit connection make sure that<br />

the hydraulic system has been cleaned up and the<br />

clearing water has been drained .<br />

2. Check that the water circuit has been charged and<br />

pressurised .<br />

3. Check that the cut-off valves on the circuit are in<br />

the "OPEN" position.<br />

4. Check that no air is present in the circuit, if<br />

required, evacuate using the air bleeding valve<br />

placed at the system's high points.<br />

5. When using antifreeze solutions, make sure the<br />

glycol percentage is suitable for the type of use<br />

envisaged<br />

Glicol by weight (%) 10 20 30 40<br />

Freezing temperature (°C) -3.9 -8.9 -15.6 -23.4<br />

Safety temperature (°C) -1 -4 -10 -19<br />

ELECTRICAL CIRCUIT<br />

1. Verify that the unit is connected to the ground<br />

plant .<br />

2. Check tightening of the conductors: the vibrations<br />

caused by handling and transport might cause<br />

loosing .<br />

3. Feed the unit by closing the sectioning device, but<br />

leave it on OFF.<br />

4. Check the tension and line frequency values which<br />

must be within the limits:<br />

230/1/50 + / - 6%<br />

400/3/50 + / - 6%<br />

On 400/3/50 unit check that the phases unbalancing<br />

must be lower than 2%<br />

6 - START-UP<br />

30<br />

Example:<br />

DATE AND HOUR<br />

Set the date and current hour in the<br />

multifunction keypad.<br />

Insert the multifunction keypad in the support<br />

present on the unit. (The display will be turned on<br />

in the system management mode.)<br />

Main menu<br />

1)<br />

2)<br />

3)<br />

COMPRESSOR CRANKCASE RESISTANCES<br />

Feed the oil resistances on the compressor crankcase<br />

at least 8 hours before the start compressor :<br />

at the first unit start-up<br />

L1 L2 L3<br />

388V<br />

after each prolonged periods of inactivity<br />

1. Feed the resistances closing the unit isolator<br />

(sorter??).<br />

2. Control the resistances electrical absorption to be<br />

sure that they’re function .<br />

3. Carry out start-up only if the compressor crankcase<br />

temperature on the lower side must be higher at<br />

least of 10° C than the outside temperature.<br />

Do not start the compressor with the crankcase oil<br />

below operating temperature .<br />

date and hour<br />

377V<br />

379V<br />

388 + 379 + 377<br />

= 381 (A)<br />

3<br />

MAX - A = 388 – 381 = 7<br />

S =<br />

7<br />

A<br />

x 100 = 1,83 OK<br />

The working out of the limits can cause irreversible<br />

damages and voids the warranty.<br />

day<br />

month<br />

year<br />

hour


REFRIGERANT CHARGE CHECK<br />

The unit can be in DHW mode.<br />

It is important that during the measurements :<br />

- there is enough charge to maintain the unit in<br />

operation<br />

- there are no mode changes (from DHW to the<br />

installation or vice versa)<br />

Position system general switch at "On"<br />

Position main switch on unit side at “I”.<br />

The green operating indicator lights up.<br />

On the multifunction keypad:<br />

Select the required operating mode.<br />

Select required system control<br />

If the water temperature is < 25°C in heating or > 30°C<br />

in cooling, the unit will start late.<br />

Modify the following parameters (by pwd) to allow<br />

the unit operating at the 50% :<br />

382 Min Vcc = 4,9 (compressor)<br />

383 Max Vcc = 5,1 (compressor)<br />

386 Nominal Vcc = 5 (compressor)<br />

495 MaxFan = 50 (ventilation)<br />

496 MinFan = 49 (ventilation)<br />

(note the initial value so it can be reset at the end<br />

of the tests)<br />

·wait at least 15 minutes after unit start up before<br />

executing the readings<br />

NOTE: the sanitary hot water tap must be opened<br />

in order for the temperature itself in the<br />

accumulation to remain at 30 - 40 °C.<br />

Subcooling calculation :<br />

= temperature read on the high pressure gauge<br />

- temperature detected before the liquid receiver<br />

The correct subcooling is between 1,5 and 2,5 °C<br />

If the values are higher remove gas from the liquid<br />

pipe with unit in operation<br />

If the values are lower add gas, with insufficient<br />

charge the liquid light displays the presence of<br />

bubbles.<br />

Wait about 20 minutes to stabilize the unit<br />

Repeat the measure<br />

If necessary add / remove gas<br />

Once reached the optimal charge, reset the<br />

parameter to their original value.<br />

6 - START-UP<br />

<strong>31</strong><br />

Main menu<br />

configuration<br />

unit<br />

Compressor<br />

Ventilation


6 - START-UP<br />

SETTING OF THERMOSTATIC MIXING VALVE BURN-PROOF<br />

Settable, standard setting : 48°C<br />

Regulation of the valve temperature:<br />

closed = 30 °C<br />

open = 60 °C<br />

1 full turn ~ 4 °C<br />

Setting sequence :<br />

release the valve (see below )<br />

measure the output temperature<br />

unscrew the cap fixing screw<br />

lock the valve<br />

Locking / release<br />

1. unscrew the cap fixing screw<br />

2. remove the cap<br />

3. screw the locking nut<br />

4. reposition the cap, screw the cap fixing screw<br />

1 2<br />

3 4<br />

32<br />

Settable


BOOSTERS<br />

Pump head setting<br />

Thanks to the circulator in continuous current, it is<br />

possible to set the delta T nominal system that is<br />

maintained constant through the variations of the loading<br />

conditions.<br />

1. set the nominal temperature difference for each<br />

booster present with parameters (by pwd):<br />

circuit 1 par. 866 <strong>Delta</strong>TPumpC1<br />

circuit 2 par. 896 <strong>Delta</strong>TPumpC2<br />

circuit 3 par. 905 <strong>Delta</strong>TPumpC3<br />

2. activate the pump of each booster :<br />

- from multifunction keypad (increase or decrease the<br />

DHW RECIRCULATION CALIBRATION<br />

Normally is it sufficient to enable the recirculation<br />

through time slots, rather than through changing the<br />

ON-OFF cycle of the circulator.<br />

ACS recirculation, if foreseen in the system, is carried<br />

out by making the sanitary water circulate through the<br />

unit pump.<br />

The pump alternates ON and OFF cycles with duration<br />

that may be set by parameters (password protected):<br />

p441 Recirculation Time OFF<br />

p440 Recirculation Time ON.<br />

The recirculation function is active only at the times<br />

foreseen by the ACS scheduler (maintenance+<br />

recirculation mode, accumulation + recirculation mode)<br />

see page 36.<br />

The parameters are the same that manage the antistratification<br />

recirculation in the ACS accumulation.<br />

The recirculation still causes some inefficiencies<br />

(thermal dispersions in system piping etc.) therefore<br />

duration and frequency will have to be optimised for the<br />

system.<br />

The unit is shipped with closed calibration tap.<br />

It is possible to calibrate the recirculation capacity<br />

through tap "A".<br />

VENTILATION<br />

NOMINAL CAPACITY CHANGE<br />

Based on installation conditions, it is possible to change<br />

the nominal speed of the fan.<br />

Menu:<br />

Main menu > configuration > unit > all<br />

SOLAR<br />

If the solar circuit is present, enable the function as the<br />

menu on the side.<br />

The solar activates when the Solar temperature > 8 °C<br />

than the temperature in the accumulation, and remains<br />

active until 80 °C.<br />

6 - START-UP<br />

33<br />

set-point rotating the center key)<br />

- by the calling from digital input<br />

3. detect the thermal rise on the present reboots<br />

from the unit conditions .<br />

Main menu<br />

configuration<br />

Main menu<br />

configuration<br />

A DHW recirculation enabling tap<br />

par (by pwd)<br />

495 MaxFan 70% = ducted<br />

Main menu<br />

configuration<br />

unit<br />

unit<br />

unit<br />

Circuit 1<br />

Circuit mixed<br />

DHW<br />

A<br />

60% = non ducted<br />

DHW (par.420)


ABSORBED CAPACITY LIMITATION<br />

If necessary is possible to limit the capacity absorbed<br />

by the unit to a prefixed value.<br />

par<br />

26 ENPowerLimit 0=disabled,1=enabled<br />

177 LimitePW set the maximum capacity in kW<br />

FINAL SETTINGS<br />

ID Description Extended description<br />

51 SetCool Summer Set Point<br />

52 SetHeat Winter Set Point<br />

53 SecondSetC Summer secondary SetPoint<br />

54 SecondSetH Winter secondary SetPoint<br />

55 SetCoolC2 Summer Set Point circuit 2<br />

56 SetHeatC2 Winter Set Point circuit 2<br />

57 SetCoolC3 Summer Set Point circuit 3<br />

58 SetHeatC3 Winter Set Point circuit 3<br />

59 SecondSetC2 Summer secondary SetPoint circuit 2<br />

60 SecondSetH2 Winter secondary SetPoint circuit 2<br />

<strong>61</strong> SecondSetC3 Summer secondary SetPoint circuit 3<br />

62 SecondSetH3 Winter secondary SetPoint circuit 3<br />

SYSTEM WATER CLIMATIC CURVES<br />

Set point compensation on outdoor temperature<br />

Enable the function by changing the:<br />

1. Parameter 4 On compensation (0=No,1=Cool,<br />

2=Heat,<br />

2. 3=Always)<br />

3. Return to the main screen<br />

4. Go back again in the "External T. Correction"<br />

menu”<br />

The correction is enabled for each reboot.<br />

A - Summer.<br />

With outside low temperatures the refrigerant<br />

requirements are reduced. The internal comfort can<br />

also be obtained with a set-point higher than standard.<br />

The correction is added to the set-point (increased<br />

with the decrease in temperature).<br />

B- Winter.<br />

With outside mild temperatures the thermal<br />

requirements are reduced.<br />

The internal comfort can also be obtained with a lower<br />

set-point. The correction is subtracted from the setpoint<br />

(increased with the decrease in temperature).<br />

Es: se temp. Ext. > 114, set water = par 52 -117<br />

6 - START-UP<br />

PERSONALIZATION OF THE SYSTEM WATER SET POINT<br />

Set the setpoint for the boosters.<br />

34<br />

Main menu<br />

configuration<br />

Main menu<br />

Main menu<br />

configuration<br />

116<br />

R1 R2 R3<br />

configuration<br />

unit<br />

unit<br />

configuration<br />

ESTATE<br />

INVERNO<br />

Summer Winter<br />

112<br />

unit<br />

T ext<br />

113<br />

Setpoint<br />

Configuration<br />

Demand limit<br />

115<br />

Water Reset<br />

Set point<br />

112 120 126 Ext. temp. min. summer correction<br />

113 121 127 Outdoor temp. max. summer correction<br />

114 122 128 Ext. temp. max. winter correction<br />

115 123 129 Ext. temp. min. winter correction<br />

116 124 130 Summer correction max. value<br />

117 125 1<strong>31</strong> Winter correction max. value<br />

117<br />

T ext<br />

114


WATER RESET (WATER CLIMATIC)<br />

Enable the function by changing the:<br />

1. Parameter 5 enable water reset (0=No,1=Cool,<br />

2=Heat, 3=Always )<br />

2. Return to the main screen<br />

3. Go back again to the "Water reset" menu”<br />

The function operates at the same time of all the<br />

booster sets.<br />

The function enables the correction of the system<br />

water setpoint based on an external signal type 4-20<br />

mA or 0-10v.<br />

A - Summer.<br />

If the refrigerator requirements are low the set point is<br />

increased.<br />

The correction is added to the set-point (increased as<br />

the external temperature decreases).<br />

B - Winter.<br />

If the thermal requirements are low the set point is<br />

decreased.<br />

The correction is subtracted from the set-point<br />

(increased with the decrease in temperature).<br />

ANTI-DEW COMPENSATION<br />

The function is necessary in applications with radiant<br />

panels and keyboard in environment (environment<br />

thermostat).<br />

The set point is limited downwards in order to avoid<br />

the formation of condensate on the floors.<br />

The function may be enabled through parameter 27, it<br />

is only active in cooling.<br />

6 - START-UP<br />

35<br />

Main menu<br />

configuration<br />

Summer ESTATE<br />

Winter<br />

INVERNO<br />

141 140<br />

WR=min WR=max<br />

139<br />

Setpoint<br />

Configuration paramenters<br />

5 Water reset enabling 0=No 1=Cool 2=Heat 3=Always<br />

135 It sets the WR signal: 0 = 0 - 10v, 1 = 4 - 20 mA<br />

136 Max. value of the Winter WR correction<br />

137 winter max. correction signal<br />

138 winter min. correction signal<br />

139 summer correction max. value<br />

140 summer max. correction signal<br />

141 summer min. correction signal<br />

Main menu<br />

unit<br />

configuration<br />

136<br />

unit<br />

137 138<br />

WR=max<br />

Water Reset<br />

Configuration paramenters<br />

27 Anti-dew compensation enabling<br />

Configuration (par. 5)<br />

Water reset<br />

WR=min<br />

configuration


DHW<br />

The unit always leads the DHW to the setpoint p429<br />

(by pwd) value.<br />

During the storage phase the temperature drops until<br />

par 432 (by pwd).<br />

During the maintenance phase the temperature drops<br />

until par 4<strong>31</strong> (by pwd)..<br />

It is better to schedule the maintenance phase at night<br />

and during the periods of reduced use of DHW.<br />

If the ACS set is changed, change the calibration of<br />

the thermostatic mixing valve.<br />

SCHEDULING<br />

The scheduling allows to set the daily time bands and<br />

to allocate the destre operating mode :<br />

Maintenance<br />

Maintenance + Recirculation<br />

Storage + Ricirculation<br />

Storage<br />

For details see Dhw program.<br />

ANTI-LEGIONNAIRES SCHEDULING<br />

The scheduling allows to set :<br />

Cadence:<br />

Disabled<br />

Weekly<br />

Monthly<br />

Annual<br />

Day<br />

Start hour<br />

6 - START-UP<br />

36<br />

Main menu<br />

SET<br />

p 429<br />

p 432<br />

p 4<strong>31</strong><br />

Main menu<br />

Main menu<br />

configuration<br />

scheduling<br />

scheduling<br />

unit<br />

A<br />

DHW<br />

ambient<br />

DHW<br />

programs<br />

weekly<br />

M<br />

Name modification<br />

anti-legionnaires


ACTIVE AMBIENT SCHEDULING<br />

The scheduling allows to set the daily time bands and<br />

to allocate the destre operating mode:<br />

Comfort<br />

Economic<br />

Off<br />

For details see Room scheduling.<br />

STARTING REPORT<br />

Reading the objective operating conditions is useful for<br />

checking the unit over time.<br />

With unit of full load, namely in stable conditions and<br />

close to those of work, take the following data:<br />

- Voltage and general absorptions with unit at full<br />

load<br />

- Absorption of varied electrical loads (compressors,<br />

fans, pumps etc)<br />

- <strong>Temp</strong>eratures and capacities of different liquid<br />

(water, air) in the inlet and outlet of the unit.<br />

- <strong>Temp</strong>erature and pressures on the characteristic<br />

points of the refrigerating circuit (compressor<br />

discharge, liquid, intake).<br />

The readings should be stored and made available<br />

during maintenance .<br />

6 - START-UP<br />

37<br />

Main menu<br />

Scheduling<br />

ambient<br />

programs<br />

weekly<br />

name modification


Environment thermostat mode: menu structure<br />

MAIN MENU<br />

System controls<br />

Stata *<br />

System modalities<br />

Alarms *<br />

Configuration *<br />

Scheduling<br />

Date and hour<br />

Password<br />

Off<br />

Comfort<br />

Economy<br />

Automatic<br />

Party<br />

DHW only<br />

Base Info<br />

Keypad Info<br />

Unit stata<br />

Stata I/O<br />

DHW<br />

Heating<br />

Cooling<br />

Active alarms<br />

Alarm log<br />

Alarm reset<br />

Log reset<br />

Keypad<br />

Unit<br />

System’s variables<br />

Unit<br />

DHW<br />

Anti-legionnaires<br />

* Visible only after having entered the password<br />

7 - CONTROL<br />

Keypad<br />

Setpoint<br />

Language<br />

Ven. 17/10/08 18:02<br />

Stato ECO<br />

Setpoint 20.7 100 %<br />

T Amb 18.0<br />

T Ext 45.0<br />

All the parameters<br />

Weekly<br />

Programs (7)<br />

Name modification<br />

Weekly<br />

Programs (3)<br />

Name modification<br />

38<br />

id1 timepsw<br />

id10 minielfo Ecc...<br />

setcool<br />

setcooleco<br />

setheat<br />

setheateco<br />

Mant. /Mant+ric / acc+ric / acc.<br />

Cadence : disabled / weekly / monthly / annual<br />

Day<br />

Start hour


Unit interface mode : menu structure<br />

MAIN MENU<br />

System controls<br />

System modalities<br />

Stata *<br />

Alarms *<br />

Configuration<br />

Scheduling<br />

Date and hour<br />

Password<br />

Off<br />

Comfort<br />

Economy<br />

Automatic<br />

DHW only<br />

Heating<br />

Cooling<br />

Base Info<br />

Keypad Info<br />

Unit stata<br />

Stata I/O<br />

DHW<br />

Active alarms<br />

Alarm log<br />

Alarm reset<br />

Log reset<br />

User parameters<br />

Configuration Menu *<br />

Unit<br />

DHW<br />

Anti-legionnaires<br />

* Visible only after having entered the password<br />

7 - CONTROL<br />

Keypad<br />

Unit<br />

Ven. 17/10/08 18:02<br />

Stato ECO<br />

Setpoint 20.7 100 %<br />

T In 18.0<br />

T ACS 45.0<br />

System’s variables<br />

Weekly<br />

Programs (7)<br />

Name modification<br />

Weekly<br />

Programs (3)<br />

Name modification<br />

39<br />

Keypad (id1,id10…...<br />

Language<br />

All the parameters<br />

Mant. /Mant+ric / acc+ric / acc.<br />

Cadence : disabled / weekly / monthly / annual<br />

Day<br />

Start hour


7 - CONTROL<br />

<strong>GAIA</strong> after the fisrt start-up, performed by the Installer or the CLIVET Assistance Technical Service, is controlled for an<br />

“automatic” operating and there’s no need of further interventions.<br />

The user must therefore perform the Start-up and Shutdown operations using the multifunction keypad or the remote<br />

switch (if present).<br />

Start up<br />

Position system general switch at "On"<br />

Position main switch on unit side at “I”.<br />

The green operating indicator lights up.<br />

Press to access to the “System mode” menu.<br />

Rotate to select the desired mode between Heating and<br />

Cooling.<br />

Press to confirm.<br />

Press to access to the “System controls” menu.<br />

Rotate to select the desired mode among the available.<br />

Press to confirm.<br />

SEASONAL CHANGE - Heating - Cooling.<br />

Press to access to the “System mode” menu.<br />

Rotate to select the desired mode between Heating and<br />

Cooling.<br />

Press to confirm.<br />

40<br />

Fri. 17/10/08 18:02<br />

Status ECO<br />

Heating<br />

Amb T Cooling 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0<br />

Fri. 17/10/08 18:02<br />

Status ECO<br />

Amb T 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0<br />

Main Menu<br />

System controls<br />

Off<br />

System modalities Comfort<br />

Economic<br />

System enabling<br />

Automatic<br />

Stata<br />

Fri. 17/10/08 18:02<br />

Status ECO<br />

Amb T 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0<br />

Fri. 17/10/08 18:02<br />

Status ECO<br />

Heating<br />

Amb T Cooling 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0<br />

Fri. 17/10/08 18:02<br />

Status ECO<br />

Amb T 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0


Modification of the ambient temperature<br />

Shutdown<br />

Press to access to the “System controls” menu.<br />

Rotate to select the “Off” control.<br />

Press to confirm.<br />

Press to turn off the unit.<br />

7 - CONTROL<br />

If the multifunction keypad is set as room thermostat it is possible to change the value of the desired<br />

temperature.<br />

Rotate to change immediately the setpoint.<br />

Press to confirm.<br />

41<br />

Fri. 17/10/08<br />

Setpoint<br />

18:02<br />

Status Min ECO 8.0<br />

Amb T Max 20.7 24.0 100 %<br />

Out T 21.7 18.0<br />

DHW T 45.0<br />

Fri. 17/10/08 18:02<br />

Status ECO<br />

Amb T 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0<br />

Main Menu<br />

System controls<br />

Off<br />

System modalities Comfort<br />

System enabling<br />

Economic<br />

Automatic<br />

Stata<br />

Fri. 17/10/08 18:02<br />

Status OFF<br />

Amb T 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0


Room scheduling<br />

7 - CONTROL<br />

If the system configuration allows, in addition to the start-up and shutdown operations, the multifunction keypad allows<br />

the personalization of the hourly and weekly scheduling.<br />

Press.<br />

Rotate to select the “Scheduling” menu.<br />

Press.<br />

Rotate to select the “Ambient” menu.<br />

Press.<br />

Rotate to select the “Programs” menu.<br />

Press.<br />

Rotate to select the program.<br />

Press.<br />

Press to access to the modification display.<br />

Press to confirm the choice.<br />

Select and confirm:<br />

Comfort = Com<br />

Economic = Eco<br />

Off = Off<br />

Press the previous Menu key and confirm to save the modifications.<br />

Press to go back at the main screen.<br />

42<br />

Stata<br />

Scheduling<br />

Date and hour<br />

Password<br />

Prog 1<br />

Prog 2<br />

Prog 3<br />

Prog 4<br />

Com-<br />

Eco -<br />

Off -<br />

Main Menu<br />

Scheduling Menu<br />

Ambient<br />

DHW<br />

Scheduling Menu<br />

Weekly<br />

Programs<br />

Name modification<br />

Programs<br />

P rog 1<br />

0 4 8 12<br />

16 20 24<br />

Hour : 05:00 Val : Eco<br />

Com-<br />

Eco -<br />

Off -<br />

P rog 1<br />

0 4 8 12<br />

16 20 24<br />

Hour : 18:00 Val : Eco<br />

Com-<br />

Eco -<br />

Off -<br />

P rog 1<br />

To save the<br />

modification<br />

OK<br />

0 4 8 12<br />

16 20 24<br />

Hour : 18:00 Val : Eco<br />

Fri. 17/10/08 18:02<br />

Status ECO<br />

Amb T 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0


Dhw program<br />

7 - CONTROL<br />

In addition to the start-up and shutdown operations, the multifunction allows the personalization of the hourly and<br />

weekly programming of the domestic hot water. Details on page 43.<br />

Press.<br />

Rotate to selct the “Scheduling” menu.<br />

Press.<br />

Rotate to select the “DHW” menu.<br />

Press.<br />

Rotate to select the “Programs” menu.<br />

Press.<br />

Rotate to select the program.<br />

Press.<br />

Press to modify the flashing segment of the hour.<br />

Press to confirm the choice.<br />

Select and confirm:<br />

Maintenance = Mant<br />

Maintenance + Recirculation = Mant + Ric<br />

Storage + Recirculation = Acc + Ric<br />

Storage . = Acc<br />

Press the previous Menu key and confirm to save the modifications.<br />

Press to go back at the main screen.<br />

43<br />

Stata<br />

Scheduling<br />

Date and hour<br />

Password<br />

Prog 1<br />

Prog 2<br />

Prog 3<br />

-<br />

Acc -<br />

Ric -<br />

Main Menu<br />

Scheduling Menu<br />

Ambient<br />

DHW<br />

Scheduling Menu<br />

Weekly<br />

Programs<br />

Name modification<br />

Programs<br />

P rog 1<br />

0 4 8 12<br />

16 20 24<br />

Hour : 05:00 Val : Acc+ Ric<br />

-<br />

Acc -<br />

Ric -<br />

P rog 1<br />

0 4 8 12<br />

16 20 24<br />

Hour : 08:00 Val : Acc+ Ric<br />

-<br />

Acc -<br />

Ric -<br />

P rog 1<br />

To save the<br />

modification<br />

OK<br />

0 4 8 12<br />

16 20 24<br />

Hour : 21:00 Val : Acc<br />

Fri. 17/10/08 18:02<br />

Status ECO<br />

Amb T 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0


Date and hour<br />

7 - CONTROL<br />

The date and hour settingg is requested at the first keypad use (batteries insertion), in case of replacement or after the<br />

reset.<br />

Press.<br />

Rotate to select the “Date and hour” menu.<br />

Press.<br />

Rotate to select the “Month”<br />

Press.<br />

Rotate to modify the value.<br />

Press to confirm the value.<br />

Perform the operation by year, mounth, day and minutes.<br />

Press to go back at the main screen.<br />

44<br />

Status<br />

Scheduling<br />

Date and hour<br />

Password<br />

Main Menu<br />

Clock settings<br />

Day 18<br />

Month 6<br />

Year 2009<br />

hour 10:00<br />

Clock settings<br />

Day 18<br />

Month 7 6<br />

Year 2009<br />

hour 10:00<br />

Clock settings<br />

Day 18<br />

Month 7<br />

Year 2009<br />

hour 10:00<br />

Fri. 18/07/09 10:00<br />

Status ECO<br />

Amb T 20.7 100 %<br />

Out T 18.0<br />

DHW T 45.0


Alarms<br />

7 - CONTROL<br />

Breakdowns are indicated by the luminous orange indicator present on<br />

the side of the unit and the appearance of the 'Alarm underway' symbol<br />

on the multifunctional keypad.<br />

In case of alarm shutdown the unit and immediately call the service<br />

center.<br />

On the multifunction keypad keep the central key pressed to pass in<br />

UNIT mode.<br />

Press.<br />

Rotate to select the ACTIVE ALARMS and confirm.<br />

Press.<br />

Alarm visualization.<br />

Press.<br />

Rotate to select the LOG RESET<br />

Press to confirm the reset.<br />

Press to go back at the main screen.<br />

Repeated reset can cause irreversibile damages as<br />

malfunctioning of the system itself.<br />

45<br />

E03<br />

Alarm Menu<br />

Active alarms<br />

Alarm log<br />

Alarm reset<br />

Log reset<br />

Active alarms<br />

Out. <strong>Temp</strong>. probe<br />

Date 08/08/09<br />

Hour 12:45<br />

Alarm Menu<br />

Active alarms<br />

Alarm log<br />

Alarm reset<br />

Log reset<br />

Alarm Menu<br />

Active alarms<br />

Confirm Alarm log Reset<br />

OK<br />

Alarm reset<br />

Log reset<br />

Fri. 17/10/08 18:02<br />

Status ECO<br />

Setpoint 20.7 100 %<br />

T IN 15.0<br />

T OUT 26.0<br />

In case of doubt please contact an Assistance Centre.


ALARMS<br />

Breakdowns are indicated by the luminous orange<br />

indicator present on the side of the unit and the<br />

appearance of the 'Alarm underway' symbol on the<br />

multifunctional keypad.<br />

To display the alarms place the multifunction keypad<br />

in the unit interface mode.<br />

Display the active alarms.<br />

To reset the alarm remove its cause and reset the<br />

active alarm.<br />

Before resetting an alarm identify and remove the<br />

cause that generate it.<br />

Repeated reset can cause irreversibile damages as<br />

malfunctioning of the system itself.<br />

LIST OF ALARMS - tab1<br />

N° Description possible cause - solution<br />

e00 Base keypad Timeout<br />

7 - CONTROL<br />

Keyboard not communicating with unit<br />

faulty wiring, keyboard not well inserted on the base, faulty keyboard or base<br />

E01 Input temp. probe utility side faulty or disconnected sensor A<br />

E02 Supply temp. probe utility side faulty or disconnected sensor A<br />

E03 Outside temp. probe faulty or disconnected sensor A<br />

E04 Coil/output temp. probe source faulty or disconnected sensor A<br />

E05 Return temp. probe source side faulty or disconnected sensor A<br />

E06 <strong>Temp</strong>. probe in accumulation faulty or disconnected sensor A<br />

E07 AUX. heater temp. probe utility faulty or disconnected sensor A<br />

E08 Pressure 1 probe (HP) faulty transducer, faulty/defective wiring A<br />

E09 Pressure 2 probe (LP_TE) faulty transducer, faulty/defective wiring A<br />

E10 Ext. RH% probe faulty sensor, faulty/defective wiring A<br />

E11 Water Reset input faulty wiring, faulty configuration of the type of signal (0-10 or 4-20mA signal) A<br />

E12 Demand Limit input faulty wiring, faulty configuration of the type of signal A<br />

E13 Phase monitor faulty phase sequence, power supply voltage out of limits, voltage sags A<br />

E14 Capacity reading Timeout<br />

faulty/disconnected wiring of serial connection to the inverter, faulty serial port of the inverter<br />

or main card<br />

E15 Solar temperature faulty or disconnected sensor A<br />

E16 High DHW temperature faulty or disconnected sensor A<br />

E17 Low DHW temperature faulty or disconnected sensor A<br />

E18 Discharge <strong>Temp</strong>. probe faulty or disconnected sensor A<br />

E19 Return temperature probe faulty or disconnected sensor A<br />

E20 Driver disconnection driver not correctly inserted in the base - contact assistance A<br />

A the alarm automatically resets when the cause that set it off ends<br />

46<br />

Main menu<br />

M the alarm manually resets when the cause that set it off ends and a keyboard reset is executed<br />

Keyboard in unit interface mode<br />

Alarms<br />

Active alarms<br />

Alarm log<br />

Alarm reset<br />

Log reset<br />

A<br />

A


LIST OF ALARMS - tab2<br />

N° Description possible cause - solution<br />

E21<br />

E22<br />

Disconnection between the driver and<br />

the thermostatic motor<br />

Source fan thermal / Source pump<br />

thermal<br />

E23 DHW pump thermal<br />

E26<br />

Compressor 1 thermal / Circuit 1<br />

thermal<br />

7 - CONTROL<br />

electronic thermostatic motor not connected A<br />

check transformer outlet voltage and wiring<br />

check fuse FU6<br />

ELEVATED ABSORPTION<br />

check wiring between internal unit and locked fan energy exchanger<br />

anomalies in intake : channels obstructed, supply from a closed environment etc.<br />

drain temperature > 120°C<br />

noise filter overheated or with loose clamps<br />

E32 Inverter alarm alarm coming from inverter<br />

E33 Timeout io alarm<br />

inverter in alarm (problems with power supply voltage, faulty inverter, anomalous absorption<br />

of the compressor)<br />

ANOMALY ON CAN CONNECTION<br />

disconnected wiring, DIP1 frame not correctly configured, lack of power supply to the I/O<br />

card (check T1 outlet and wiring), fuse SF1<br />

E34 Probe in C1 error faulty or disconnected sensor A<br />

E36 Probe error in C2 faulty or disconnected sensor A<br />

E37 Probe error out C2 faulty or disconnected sensor A<br />

E39 Probe error in C3 faulty or disconnected sensor A<br />

E40 Probe error out C3 faulty or disconnected sensor A<br />

F01 High pressure (HP)<br />

F02 Low pressure (LP)<br />

f/F08 Defrosting forcing for low pressure<br />

f/F09 Defrosting stop alarm<br />

excessive coolant load<br />

closed taps<br />

functioning out of limits allowed<br />

SUMMER : energy exchanger battery dirty or obstructed, fan does not work<br />

SUMMER-SANITARY : dirty system exchange or sanitary, dirty sludge remover<br />

WINTER : scarce water capacity, dirty exchanger, dirty sludge remover<br />

refrigerating circuit solenoid valve closed<br />

insufficient load, coolant leaks, closed taps, dirty drier filter, jammed thermostatic<br />

WINTER : energy exchanger battery frozen -dirty-obstructed, fan does not work<br />

energy exchanger battery frozen-dirty-obstructed, fan does not work, sensor on battery defective<br />

or not fixed well<br />

defrosting not ended correctly<br />

frozen-dirty-obstructed battery, sensor on the battery defective or not fixed well, insufficient<br />

coolant load, low water content in the system<br />

F10 Max. discharge temperature alarm compressor drain temperature: insufficient load, electronic thermostatic malfunction M<br />

A the alarm automatically resets when the cause that set it off ends<br />

M the alarm manually resets when the cause that set it off ends and a keyboard reset is executed<br />

47<br />

A<br />

M<br />

M<br />

A/M<br />

A/M<br />

A/M<br />

A/M<br />

A/M


LIST OF ALARMS - tab3<br />

7 - CONTROL<br />

N° Description possible cause - solution A / M<br />

I01 Utility pump flow<br />

I03 Utility freeze alarm<br />

system not under pressure - air must be let out, dirty sludge remover, primary circulator<br />

stopped (mechanical error, burned fuse)<br />

WINTER defrost in anomalous conditions (functioning out of limits)<br />

SUMMER : low capacity and set point too low<br />

I05 AUX heater antifreeze see I03 and I01 M<br />

I06 System charged with utility water scarce system load pressure M<br />

I07 Incongruent T delta<br />

In SUMMER the outgoing temperature is higher than the incoming temperature;<br />

In WINTER the incoming temperature is lower than the outgoing temperature;<br />

Jammed refrigerating circuit inversion valve (check solenoid).<br />

i09 Utility antifreeze prealarm see I03 A<br />

i11<br />

User input water temperature out of<br />

limit of the actual operating mode<br />

i12 DHW Incongruent thermostat<br />

I13 Ambient antifreeze alarm<br />

functioning out of limits<br />

(Example: In SUMMER the system flow temperature is higher than 25 °C; In WINTER the<br />

flow temperature is lower than 20°C)<br />

the compressor has stopped due to reached temperature before having brought the sanitary<br />

accumulation to temperature ; cause : dirty sanitary water exchanger, sanitary parameters<br />

not set correctly<br />

with HID-H1 keyboard used as environment thermostat, if the environment temperature<br />

drops below the antifreeze threshold in winter (e.g. 8°C) the unit will switch to ON to heat the<br />

environment<br />

I14 DHW high temperature alarm the accumulation temperature has exceeded 85 °C (safety thermostat) A<br />

I15 Water charged DHW system (DHW) sanitary water system with insufficient pressure A<br />

I18 C2 Frost alarm see I01 / I03 A / M<br />

I19 C3 Frost alarm see I01 / I03 A / M<br />

A the alarm automatically resets when the cause that set it off ends<br />

M the alarm manually resets when the cause that set it off ends and a keyboard reset is executed<br />

48<br />

M<br />

M<br />

A<br />

A<br />

A<br />

A


USER PARAMETERS LIST<br />

Num. Description Extended description<br />

4 CompExt Enabling of system water setpoint compensation on external temperature (0=No ;1=only in Cool; 2=only in Heat; 3=Always)<br />

51 SetCool system water Summer Set Point<br />

52 SetHeat system water Winter Set Point<br />

53 SecondSetC system water Secondary Summer SetPoint (economical)<br />

54 SecondSetH system water secondary Winter SetPoint (economical)<br />

55 SetCoolC2 system water Summer Set Point secondary circuit 2 (cs2)<br />

56 SetHeatC2 system water Winter Set Point cs2<br />

57 SetCoolC3 system water Summer Set Point cs3<br />

58 SetHeatC3 system water Winter Set Point cs3<br />

59 SecondSetC2 system water Secondary Summer SetPoint cs2 (economical)<br />

60 SecondSetH2 system water secondary Winter SetPoint cs2 (economical)<br />

<strong>61</strong> SecondSetC3 system water Secondary Summer SetPoint cs3 (economical)<br />

62 SecondSetH3 system water secondary Winter SetPoint cs3 (economical)<br />

112 CextMaxC External Summer temperature at which maximum correction of system water setpoint takes place<br />

113 CextMinC External summer temperature at which minimum correction of system water setpoint takes place<br />

114 CextMaxH External Winter temperature at which maximum correction of system water setpoint takes place<br />

115 CextMinH External Winter temperature at which minimum correction of setpoint takes place<br />

116 MaxCExtC Maximum correction value of system water setpoint in Summer<br />

117 MaxCExtH Maximum correction value of system water setpoint in Winter<br />

120 CextMaxC2 External Summer temperature at which maximum correction of cs2 system water setpoint takes place<br />

121 CextMinC2 External Summer temperature at which minimum correction of cs2 system water setpoint takes place<br />

122 CextMaxH2 External Winter temperature at which maximum correction of cs2 system water setpoint takes place<br />

123 CextMinH2 External Winter temperature at which minimum correction of cs2 system water setpoint takes place<br />

124 MaxCExtC2 Maximum correction value of cs2 system water setpoint in Summer<br />

125 MaxCExtH2 Maximum correction value of cs2 system water setpoint in Winter<br />

126 CextMaxC3 External Summer temperature at which maximum correction of cs3 system water setpoint takes place<br />

127 CextMinC3 External Summer temperature at which minimum correction of cs3 system water setpoint takes place<br />

128 CextMaxH3 External Winter temperature at which maximum correction of cs3 system water setpoint takes place<br />

129 CextMinH3 External Winter temperature at which minimum correction of cs3 system water setpoint takes place<br />

130 MaxCExtC3 Maximum correction value of cs3 system water setpoint in Summer<br />

1<strong>31</strong> MaxCExtH3 Maximum correction value of cs3 system water setpoint in Winter<br />

429 SetAccumulo<br />

4<strong>31</strong> BandaMant<br />

893 CompExtC2<br />

902 CompExtC3<br />

7 - CONTROL<br />

<strong>GAIA</strong> is set by the factory with default unit parameters to values that can satisfy the greater number of installation cases.<br />

For a detailed customization of the system is however possible to make changes<br />

Set Point sanitary hot water (ACS): temperature of unit internal accumulation. If the ACS set is changed, change the<br />

calibration of the thermostatic mixing valve.<br />

Maximum difference compared to ACS setpoint (limit used in maintenance phase, the phase to schedule in periods of low<br />

ACS consumption)<br />

Enabling of cs2 system water setpoint compensation on external temperature (0=No ;1=only in Cool; 2=only in Heat;<br />

3=Always)<br />

Enabling of cs3 system water setpoint compensation on external temperature (0=No ;1=only in Cool; 2=only in Heat;<br />

3=Always)<br />

49


UNIT PARAMETRES - tab 1<br />

<strong>GAIA</strong> is set by the factory with default unit parameters to values that can satisfy the greater number of installation cases.<br />

For a detailed customization of the system is however possible to make changes; the following is a list of all unit parameters, with all<br />

the available settings.<br />

Nr Description Extended description<br />

7 - CONTROL<br />

2 CompAmb Enable compensation of environment temperature (0=No 1=Cool 2=Heat 3=Always)<br />

5 WaterReset Enable Water Reset 0=No 1=Cool 2=Heat 3=Always<br />

7 DemandLimitEn Enable Demand Limit 0=None 1=auxiliary release priority 2=compressor release priority 3 = Current measurement<br />

10 MantCoolEn Enable Summer maintenance<br />

11 MantHeatEn Enable Winter maintenance<br />

13 CaldaiaEn Enable boiler + Heat Pump function, 0= not enabled, 1= enabled<br />

21 RemMode<br />

25 RemOnOffMode<br />

26 EnPowerLimit Enable Power Limit<br />

27 EnAntiRug Enable anti-dew compensation<br />

Configure remote inlets 0=Heat/Cool from digital inlet or H/Sanitary only or C/Sanitary only from ID, 1=H/C from<br />

keyboard (digital inlet has no effect)<br />

Configure inlets DI 1=On/Off, 0=thermal request from environment (for non-Gaia units. Enable ID1 as call to environment<br />

thermoregulator)<br />

33 EnControlHC Enable automatic variation of mode change<br />

35 EnCircuiti<br />

118 HExtMinC Enthalpy ext Minimum correction<br />

119 HExtMaxC Enthalpy ext Maximum correction<br />

Secondary configuration 0=1 AT; 1=2 AT; 2=3 AT; 3=1 AT+1 MISC; 4=1 AT+1 MISC+1AT; 5=1 AT + 2 MISC;<br />

6=4AT; 7=1AT+2MISC+1AT; 8=1AT+ 1MISC+2AT<br />

135 TypeWR Configure WR 0=0-10V 1=4-20mA signal<br />

136 MaxCWRH Maximum value of Winter WR correction<br />

137 SWRMAXH Max Winter correction corresponding signal percentage<br />

138 SWRMinH Min Winter correction corresponding signal percentage<br />

139 MaxCWRC Maximum value of correction Summer<br />

140 SWRMaxC MAX Summer correction corresponding signal percentage<br />

141 SWRMinC MIN Summer correction corresponding signal percentage<br />

176 TypeDL Type of signal for the DL 0=AI, 1=From serial<br />

177 LimitePW Limit of absorbed power<br />

187 FSAmperometro Base of ammeter scale on Demand Limit<br />

188 LimI Current limit<br />

247 SetMantCool Summer Maintenance Set Point<br />

248 SetMantHeat Winter Maintenance Set Point<br />

<strong>31</strong>5 Address ModBus supervision serial address<br />

<strong>31</strong>6 Baud Rate Baud Rate (0=4800 / 1=9600 2=19200) supervision serial<br />

<strong>31</strong>7 Parity Parity 0=NO / 1=Odd 2=Even supervision serial<br />

412 CompExtH2OS Comp. Enabling for External <strong>Temp</strong>. of sanitary water setpoint<br />

413 MaxCompH2OS Maximum correction value external T for sanitary water setpoint<br />

432 BandaAcc Maximum variation allowed inside accumulation during accumulation phase<br />

433 SolarLowTLimit Threshold at which panel emptying due to low external temperature occurs<br />

434 SolarHighTLimit Threshold at which panel emptying due to high external temperature occurs<br />

435 EnAntiLegio Enable antilegionella<br />

436 SetAntilegio Anti-legionella set point<br />

439 EnRicircolo 0=Not managed, 1=Enabled, 2=Only enabled in Heat,3=Only enabled in Cool<br />

440 <strong>Temp</strong>oRicOn Pump On time during recirculation cycle<br />

441 <strong>Temp</strong>oRicOff Pump Off time during recirculation cycle<br />

50


UNIT PARAMETRES - tab 2<br />

442 StarRicircolo Recirculation start time<br />

443 StopRicircolo Recirculation end time<br />

7 - CONTROL<br />

445 CextMaxS External temperature maximum ACS compensation in summer mode<br />

446 CextMinS External temperature minimum ACS compensation in summer mode<br />

455 LowTForceRes Minimum ACS temperature for resistance activation<br />

456 PWHeaterACS Heater power on accumulation<br />

532 SetHeater Antifreeze Resistance Set Point<br />

541 SetfreezeExt Threshold of source water temperature for Freezing Battery Alarm activation<br />

542 SetHeaterExt Threshold of source water temperature for antifreeze resistance activation<br />

560 SogliaExtC Threshold of external temperature under which the boiler is activated<br />

5<strong>61</strong> IsteresiExt External temperature hysteresis for PDC reactivation<br />

562 TimeBypassALM Alarm transition time from PDC to boiler<br />

563 MinSetHeater Minimum boiler set point value<br />

564 MaxSetHeater Maximum boiler set point value<br />

670 TLimiteCool Inlet water temp under which comp activation in COOL is permitted<br />

671 TLimiteHeat Inlet water temp under which comp activation in HEAT is permitted<br />

724 OffsetRugiada Offset to add to dew temperature for set point calculation<br />

726 OffsetRugiadaC2 Offset to add to dew temperature for circuit 2 set point calculation<br />

727 OffsetRugiadaC3 Offset to add to dew temperature for circuit 3 set point calculation<br />

858 TimeLimit<strong>Temp</strong> Maximum permanence time for secondary temperature out of limits<br />

864 Max<strong>Temp</strong>H2OHeatC1 Circuit 1 maximum discharge temperature in HEAT<br />

865 Min<strong>Temp</strong>H2OCoolC1 Circuit 1 minimum discharge temperature in COOL<br />

866 <strong>Delta</strong>TPumpC1 Circuit 1 nominal temperature leap<br />

867 Banda<strong>Delta</strong>TPumpC1 Centred band for <strong>Delta</strong>TPump1<br />

868 MaxSignalPumpC1 Maximum circulator 1 control signal<br />

869 MinSignalPumpC1 Minimum circulator 1 control signal<br />

870 ModoUtilizzoC1 Circuit 1 seasonal activation (1= Only HEAT, 2= only COOL, 3= Always)<br />

871 ChiamataUtilizzoC1 Configure environment call on circuit 1 (0=From digital inlet, 1=From HID-H1, 2=Both)<br />

891 ModoUtilizzoC2 Circuit 2 seasonal activation (1= Only HEAT, 2= only COOL, 3= Always)<br />

892 EnAntiRugC2 Enable circuit 2 anti-dew compensation<br />

894 Max<strong>Temp</strong>H2OHeatC2 Circuit 2 maximum discharge temperature in HEAT<br />

895 Max<strong>Temp</strong>H2OCoolC2 Circuit 2 minimum discharge temperature in COOL<br />

896 <strong>Delta</strong>TPumpC2 Circuit 2 nominal temperature leap<br />

897 Banda<strong>Delta</strong>TPumpC2 Centred band for <strong>Delta</strong>TPump2<br />

898 MaxSignalPumpC2 Circulator 2 maximum control signal<br />

899 MinSignalPumpC2 Circulator 2 minimum control signal<br />

900 ModoUtilizzoC3 Circuit 3 seasonal activation (1= Only HEAT, 2= only COOL, 3= Always)<br />

901 EnAntiRugC3 Enable circuit 3 anti-dew compensation<br />

903 Max<strong>Temp</strong>H2OHeatC3 Maximum discharge temperature in HEAT<br />

904 Max<strong>Temp</strong>H2OCoolC3 Minimum discharge temperature in COOL<br />

905 <strong>Delta</strong>TPumpC3 Circuit 3 nominal temperature leap<br />

906 Banda<strong>Delta</strong>TPumpC3 Centred band for <strong>Delta</strong>TPump3<br />

907 MaxSignalPumpC3 Circulator 3 maximum control signal<br />

908 MinSignalPumpC3 Circulator 3 minimum control signal<br />

909 ChiamataUtilizzoC2 Configure environment call on circuit 2 (0=From digital inlet, 1=From HID-H1, 2=Both)<br />

910 ChiamataUtilizzoC3 Configure environment call on circuit 3 (0=From digital inlet, 1=From HID-H1, 2=Both)<br />

51


UNIT STATA MENU<br />

During the <strong>GAIA</strong> operation is possible to visualize the unit status by the values obtained from sensors and from the<br />

main unit operating parameters.<br />

Num. Description UM<br />

1 Current set point °C<br />

2<br />

Actual temperature difference (including<br />

compensation)<br />

3 Timer relative to resource insertion Seconds<br />

4 Dynamic TimeScan relative to resource insertion Seconds<br />

5 External T compensation °C<br />

6 Ambient T Compensation °C<br />

7 Water Reset compensation °C<br />

8 Charge compensation °C<br />

9 Duty Cycle comp °C<br />

10 Compensation on duration °C<br />

11 Utility water input temperature °C<br />

12 Water input temperature °C<br />

13 Auxiliary heater outlet temperature °C<br />

14 Fresh air temperature °C<br />

15 Condensing coil temperature C1 °C<br />

16 Accumulation temperature °C<br />

17 Utility pump 0=Off 1=On<br />

18 Utility secondary pump 0=Off 1=On<br />

20 Condensing pressure C1 Bar<br />

21 Evaporating pressure C1 Bar<br />

22 Auxiliary heater control signal (0-10V) %<br />

23 Boiler command 0=Off 1=On<br />

24 Boiler valve command 0=Off 1=On<br />

25 Relative humidity %<br />

26 Free cooling (On-Off valve) 0=Off 1=On<br />

27 Variable speed compressor (0-10V) %<br />

28 Compressor 1 operating hours hour<br />

29 Comp 1 starts Number<br />

32 Defrosting delay (SeTypeDFR = 0) seconds<br />

33 Defrosting count (SeTypeDFR = 0) seconds<br />

34 Ambient dew temperature °C<br />

35 Mininet: X=node disconnected O=Node connected<br />

36 Electric power absorbed KW<br />

49 Return temperature °C<br />

50 Discharge temperature °C<br />

7 - CONTROL<br />

°C<br />

52<br />

Num. Description UM<br />

51 Operative SuperHeat °C<br />

52 Thermostatic valve opening percentage °C<br />

53 Actual set point in superheating %<br />

54 Secondary circuit 1 current set point. °C<br />

55 Secondary circuit 1 supply temperature °C<br />

56 Secondary circuit 1 return temperature °C<br />

57 Secondary cicalato 1 control signal °C<br />

58 Secondary circuit 2 current set point. %<br />

59 Secondary circuit 2 supply temperature °C<br />

60 Secondary circuit 2 return temperature °C<br />

<strong>61</strong> Secondary circuit 2 control signal °C<br />

62 Secondary cicalato 2 control signal %<br />

63<br />

Percentage of secondary circuit 2 valve opening<br />

(100 = fully open)<br />

64 Secondary circuit 3 current set point. °C<br />

65 Secondary circuit 3 supply temperature °C<br />

66 Secondary circuit 3 return temperature °C<br />

67 Secondary cicalato 3 control signal %<br />

68<br />

Percentage of secondary circuit 3 valve opening<br />

(100 = fully open)<br />

69 <strong>Temp</strong>erature of DWH storage high probe °C<br />

70 <strong>Temp</strong>erature of DWH storage low probe °C<br />

%<br />

%


General<br />

Maintenance must be done by authorized centres or by<br />

qualified personnel<br />

The maintenance enables:<br />

- maintain the unit efficiency<br />

- Reduce the deterioration speed to whom every<br />

equipment is subject over time<br />

- assemble information and data to understand the<br />

state of the unit efficiency and avoid possible<br />

damages<br />

Inspections frequency<br />

The inspections should be carried out at least:<br />

- Every year for only the cooling units<br />

- Every six months for the cooling and warming<br />

units<br />

The frequency, however, depends on the use.<br />

in the event of frequent use it is recommended to plan<br />

inspections at close intervals:<br />

- frequent use (continuous or very intermittent use,<br />

near the operating limits, etc)<br />

- critical use (service necessary).<br />

Unit booklet<br />

It’s advisable to create a unit booklet to take notes of the<br />

unit interventions.<br />

In this way it will be easier to adequately note the<br />

various interventions and aid any troubleshooting.<br />

Report on the booklet:<br />

- data<br />

- type of intervention effected<br />

- intervention description<br />

- carried out measures etc.<br />

Standby mode<br />

If a long period of inactivity is foreseen:<br />

- Turn of the power in order to avoid electrical risks<br />

or damages by lightning strike<br />

- avoid the risk of frost (empty or add glycol to the<br />

parts of the system exposed to temperatures<br />

below zero, maintain any anti-freeze resistances<br />

powered)<br />

It’s recommended that the starter after the period of<br />

detention is made by a qualified technician, especially<br />

after seasonal stops or seasonal switch.<br />

When starting, refer to that indicated in the START-UP<br />

section .<br />

Schedule technical assistance in advance to avoid<br />

hitches and to guarantee that the system can be used<br />

when required<br />

8 - MAINTENANCE<br />

53<br />

Water exchanger<br />

It is very important for the exchanger to be able to<br />

provide the maximum thermal exchange. Therefore,<br />

it is essential for the inner surfaces to be clean of dirt<br />

and incrustations.<br />

Periodically check the difference between the<br />

temperature of the supply water and the<br />

condensation temperature.<br />

If the difference is greater than 8 ° C-10 ° C at full<br />

load it is advisable to clean the exchanger<br />

The cleaning must be effected:<br />

- With circulation opposite to the usual one<br />

- With a speed at least 1,5 times higher than the<br />

nominal one<br />

- With an appropriate product moderately acid<br />

(95% water + 5% phosphoric acid<br />

- after cleaning rinse with water to avoid any<br />

detergent residues<br />

Electric fans<br />

Check:<br />

- ensure that the fans and the relative protection<br />

grids are well fixed<br />

- The fan bearings (evident by noise and<br />

anomalous vibrations )<br />

- the terminal protection covers are closed and<br />

the cable holders are properly positioned<br />

Energy exchanger air battery<br />

Accidental contact with the exchanger fins can cause<br />

cuts: wear protective gloves.<br />

It is extremely important that the battery gives the<br />

maximum thermal exchange; therefore, its surface<br />

must be cleaned from dust and deposits.<br />

Remove all impurities from the surface.<br />

Using an air pressure gun, clean the surface of the<br />

battery ensuring that the direction of the air jet is<br />

opposite to that of the motor of the air inducted by<br />

the fan.<br />

Hold the gun parallel to the fins to avoid damages.<br />

Alternatively an aspirator can be used to suck<br />

impurities from the air input side.<br />

Verify that the aluminum fins are not bent or<br />

damaged. In the event of damages, contact an<br />

authorised assistance centre that can 'iron out' the<br />

battery in order to allow an optimal airflow


DRAIN COCKS<br />

Prior to starting the emptying, position the systems<br />

general switch in the 'off' position<br />

Check that the system charging/reintegration tap is<br />

closed. .<br />

The system and DHW discharge are connected only to<br />

one header, whereas the solar one is halfway and<br />

discharges the internal part of the circuit to the top of<br />

the unit.<br />

Screw the connecting nozzle joint to the discharge<br />

attachment.<br />

Connect a conduit to the connecting nozzle and place<br />

in an area suitable for discharge.<br />

Open the unit and system draining taps and all of the<br />

bleeding valves.<br />

Any anti-freeze liquid contained in the system should<br />

not be discharged freely as it is a pollutant. It must be<br />

collected and reused.<br />

SLUDGE REMOVER<br />

The sludge remover “A” separates the impurities<br />

(particles of sand, rust, etc. ...) from the system water<br />

that should clog the plate exchanger.<br />

The impurities are collected in a settling chambre.<br />

Periodically drain the impurities collected through the<br />

tap.<br />

The drain may also be executed with functioning<br />

system.<br />

8 - MAINTENANCE<br />

54<br />

A DHW drain cock<br />

B System draining tap<br />

C Solar draining tap<br />

A<br />

A B<br />

C<br />

C


SAFETY VALVES<br />

The safety valves must be checked periodically.<br />

The near entirety of the leaks is caused by impurities<br />

deposited inside the valve.<br />

To carry out a wash:<br />

1 - manually open the valve<br />

2 - rotate the knob in the sense indicated by the arrow<br />

in the knob.<br />

8 - MAINTENANCE<br />

55


PERIODIC CONTROL SHEET<br />

8 - MAINTENANCE<br />

Controls effected on ……………………..By………………………….of the Company ……………………………………….<br />

√ Structure<br />

Panel fixing<br />

Energy exchanger fan fixing<br />

Energy exchanger battery cleaning<br />

Hydraulic circuit<br />

Charged pressure of water system<br />

Docking joints, caps and shafts<br />

Air in the pipes<br />

Water filter cleaning / sludge remover<br />

Flow switch / differential pressure switch function<br />

Electrical circuit<br />

Capacity contactor status, terminal closing, cable insulation integrity<br />

Voltage and phase unbalancing (no load and on-load)<br />

Absorptions of the single electrical loads<br />

Circuito frigorifero<br />

Leak control *<br />

Check drier filter<br />

Presence of oil stains<br />

Work parameters of the refrigerant circuit (see TECHNICAL INFORMATION section)<br />

Closure of pipe unions, Scrader caps<br />

Regulation and control<br />

Protective device / integrity test : safety valves, pressure switches, thermostats, flow switches etc<br />

Check schedulers, setpoints, compensations, etc...<br />

Control device / integrity test : alarm signalling, thermometers, probes, pressure gauges etc<br />

Notes / interventions recommended to the owner<br />

*European regulation 303/2008:<br />

Refer to the local actuation regulations; in short and as an indication only the regulation prescribes that which follows.<br />

Companies and technicians that carry out installation, maintenance/repairs, leak control and recovery interventions must be CERTIFIED as prescri-<br />

bed by the local regulations.<br />

The leak control must be carried out annually.<br />

56


MALFUNCTIONS<br />

The unit does not heat the<br />

environment (winter)<br />

Unit does not heat<br />

environment sufficiently<br />

The unit does not cool<br />

(summer)<br />

The unit heats too much<br />

(winter)<br />

The unit cools too much<br />

(summer)<br />

Low sanitary water<br />

temperature<br />

Sanitary water initially<br />

comes out cold<br />

system not running<br />

water capacity too low<br />

insufficient coolant load<br />

8 - MAINTENANCE<br />

unit not on see "unit does not start"<br />

unit in alarm check alarm code<br />

jammed energy exchanger<br />

stopped circulators<br />

system water out of temperature<br />

limits<br />

Drawing quantity too high<br />

recirculation system<br />

if the radiant panels have stopped for one or more days, it is necessary to wait<br />

for the system to return operational<br />

check that the energy exchanger battery is free from ice<br />

check that the condensate drain is free from ice<br />

check if the environment thermostats are in call<br />

check circulator fuses FU11, S-F2, S-F3<br />

with system water out of temperature limits the compressor remains disabled for<br />

30 minutes (i13 signal on display)<br />

compressor stopped check fuses FU1 in electrical control board, presence of alarms<br />

the system is in COOLING mode switch to HEATING<br />

check if all hydraulic circuit valves are open<br />

check if water filter is dirty<br />

completely let air of out of the system<br />

check if number of pump turns is set too low<br />

check coolant load<br />

check presence of leaks in the refrigerating circuit<br />

see "the unit does not heat the environment (winter)"<br />

check if the environment thermostats are in call<br />

check scheduling<br />

Reduce drawing quantity<br />

check sanitary setpoint<br />

check in the scheduling menu that in the hours of most frequent use the<br />

accumulation + recirculation phase is active calibrate mixer<br />

check sanitary system (mixers)<br />

check if the recirculation system is present<br />

check that the recirculation is enabled by parameter (check parameter 439)<br />

check that recirculation tap is open<br />

check in scheduler that the maintenance and accumulation phases are combined<br />

to the recirculation function<br />

check circulator fuse FU9<br />

57


MALFUNCTIONS<br />

Compressor doe not start<br />

Unit does not start unit not power supplied<br />

Noisy internal unit<br />

8 - MAINTENANCE<br />

Circulation pump Air in the hydraulic circuit Completely let the air out of the hydraulic circuit<br />

Damage to the pump bearings Replace the pump<br />

system pressure too low check the water pressure on the gauge<br />

Open safety valve faulty / unloaded expansion vase replace / reload the vase<br />

environment control does<br />

not function correctly<br />

Schedule does not function<br />

correctly<br />

keyboard does not work<br />

the water pressure is too high<br />

check the unit ON-OFF switch<br />

check the presence of alarms (red light on)<br />

check the presence of current voltage<br />

check isolator / system circuit breaker<br />

jammed safety valve check the valve, replace it if needed<br />

check unit ON-OFF switch and the isolator on the units electrical control board<br />

check if the display does not light up: correctly insert the keyboard in the base<br />

check fuses FU2, F2 in the electrical control board<br />

check the remote keyboard cables (if present)<br />

check if alarms are present<br />

check panel locking<br />

check if the rear carter is mounted<br />

check if the anti-vibration supports are present<br />

check the water pressure on the gauge and eventually drain the water until the<br />

pressure goes down<br />

does not light up : check fuse F3<br />

lights up but does not show temperature values: check electrical cables<br />

check scheduling instructions<br />

check that the unit is on AUTO<br />

check that the time is correct<br />

58


DIMENSIONALS<br />

Internal unit<br />

SIZE <strong>31</strong> <strong>61</strong><br />

Length mm 600 600<br />

Depth mm 800 800<br />

Height mm 2030 2030<br />

Operating weight kg 430 460<br />

Shipping weight kg 250 280<br />

(1) DOMESTIC HOT WATER OUTLET G1/2" M<br />

(2) MAINS INLET G1/2" M<br />

(3) RETURN FROM THE UTILITY INSTALLATION 1° BOOSTER 1" GAS M<br />

(4) SUPPLY TO THE UTILITY INSTALLATION 1° BOOSTER 1" GAS M<br />

(5) RETURN LINE COCK, EXTERNAL PIPE DIAMETER 5/8" (<strong>31</strong>),3/4” (<strong>61</strong>)<br />

(6) LIQUID LINE COCK , EXTERNAL PIPE DIAMETER 1/2” (<strong>31</strong>), 5/8” (<strong>61</strong>)<br />

(7) ENERGY EXCHANGER CABLES EXIT<br />

(8) ELECTRICAL LINE INLET<br />

(9) SOLAR SYSTEM INLET G3/4" M<br />

(10) SOLAR SYSTEM OUTLET G3/4" M<br />

(11) DHW RECIRCULATION CIRCUIT INLET G3/8" F<br />

(12) AUTOMATIC AIR BLOW VALVE, LEFT WATER SIDE<br />

(13) STANDARD TANK CONNECTION COUPLING<br />

(14) MULTIFUNCTION KEYPAD<br />

(15) HEIGHT-ADJUSTABLE SUPPORT FOOT<br />

15<br />

9 - TECHNICAL INFORMATION<br />

800<br />

7<br />

5<br />

6<br />

625<br />

582<br />

59<br />

2030<br />

9 10<br />

522<br />

433<br />

107<br />

57<br />

600<br />

13 12 8<br />

3 4 16 17<br />

int. 90<br />

<strong>61</strong> 83 75 83 75 83<br />

285<br />

14<br />

497<br />

Detail C<br />

(16) RETURN FROM THE UTILITY INSTALLATION 2° E 3° BOOSTER 3/4" GAS M<br />

(17) SUPPLY TO THE UTILITY INSTALLATION 2° E 3° BOOSTER 3/4" GAS M<br />

567<br />

2 11 1<br />

C<br />

70<br />

70<br />

637<br />

47.5


Gaia <strong>31</strong> energy exchanger<br />

450<br />

190<br />

23<br />

30<br />

29<br />

28<br />

26<br />

27<br />

A<br />

7<br />

DETT. A<br />

(18) FAN<br />

(19) RETURN LINE COCK , EXTERNAL PIPE DIAMETER 3/4"<br />

(20) LIQUID LINE COCK , EXTERNAL PIPE DIAMETER 1/2"<br />

(21) ELECTRICAL LINE INLET<br />

(22) CONDENSATE DISCHARGE 12.5MM<br />

(23) AIR FLOW PROTECTION GRILLE<br />

(24) UNIT BEARING STRUCTURE<br />

(25) ADJUSTABLE CASING FOR AIR EXHAUST<br />

(26) ANTI-VIBRATION SUPPORT<br />

(27) BOLT M8 X 100<br />

(28) RUBBER WASHER<br />

(29) PLATE WASHER<br />

(30) KNURLED BOLT<br />

Gaia <strong>61</strong> energy exchanger<br />

810<br />

304<br />

18<br />

<strong>31</strong><br />

32<br />

35 88 1074 88<br />

1250<br />

9 - TECHNICAL INFORMATION<br />

1304<br />

21<br />

19<br />

20<br />

22<br />

<strong>31</strong><br />

33<br />

34<br />

60<br />

430<br />

490<br />

720<br />

790<br />

240<br />

18<br />

54<br />

125 500 163<br />

(<strong>31</strong>) GAS FLARED CONNECTION FOR PIPING 3/4” (EXTERNAL DIAMETER 19.05 MM, THICKNESS 1 MM)<br />

(32) GAS FLARED CONNECTION FOR PIPING 5/8” (EXTERNAL DIAMETER 15.88 MM, THICKNESS 1 MM)<br />

(33) ELECTRICAL LINE INLET<br />

(34) CONDENSATE DISCHARGE 12.5MM<br />

(35) ANTI-VIBRATION SUPPORT<br />

(36) SUPPLY AIR PROTECTION GRILLE<br />

(37) CONNECTION FLANGE WITH AIR DUCT IN THE BASEMENT (OPTIONAL)<br />

32<br />

350<br />

450<br />

700<br />

24<br />

25<br />

SIZE <strong>31</strong><br />

37<br />

26<br />

Length mm 860<br />

Depth mm 720<br />

Height mm 845<br />

Operating weight kg 58<br />

Shipping weight kg 63<br />

1250<br />

37<br />

173<br />

DETT. A<br />

SIZE <strong>61</strong><br />

A<br />

Length mm 1250<br />

Depth mm 788<br />

Height mm 1304<br />

Operating weight kg 105<br />

Shipping weight kg 110


<strong>GAIA</strong> <strong>31</strong> FUSE POSITION VOLTAGE 230/1/50<br />

ELECTRICAL PANEL<br />

OPTIONAL<br />

9 - TECHNICAL INFORMATION<br />

S-F1 24V aux. Circuit<br />

S-F2 Circulator protection of secondary 2<br />

S-F3 Circulator protection of secondary 3<br />

<strong>61</strong><br />

300mA 5x20 T<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

F1 / F2 / F3 Auxiliary circuit 12V 200mA 5x20 T (F1)<br />

FU1 Compressor line protection<br />

FU2 230V aux. Circuit<br />

FU3 Remote fan protection<br />

FU4 / FU5 Heater protection<br />

FU6 Electronic thermostatic protection<br />

FU7 Capacity modulator protection<br />

FU8 Primary circulator<br />

FU9 DWH circulator<br />

FU10 Fan for inverter compartment cooling<br />

FU11 Secondary 1 circulator<br />

FU12 Source side/modulating valve circulator<br />

250mA 5x20 T (F2)<br />

2.5A 5x20 T (F3)<br />

16A 10.3x38 aM<br />

6A 10.3x38 aM<br />

4A 10.3x38 aM<br />

20A 10.3x38 aM (FU4)<br />

10A 10.3x38 aM (FU5)<br />

1.25A 5x20 T<br />

1.25A 5x20 T<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

2A 5x20 HT


<strong>GAIA</strong> <strong>61</strong> FUSE POSITION VOLTAGE 230/1/50<br />

ELECTRICAL PANEL<br />

OPTIONAL<br />

9 - TECHNICAL INFORMATION<br />

S-F1 24V aux. Circuit<br />

S-F2 Circulator protection of secondary 2<br />

S-F3 Circulator protection of secondary 3<br />

FU1 Compressor line protection<br />

FU2 230V aux. Circuit<br />

FU3 Remote fan protection<br />

FU4 Compressor line protection<br />

FU5 Heater protection<br />

62<br />

300mA 5x20 T<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

F1 / F2 / F3 Auxiliary circuit 12V 200mA 5x20 T (F1)<br />

FU6 Electronic thermostatic protection<br />

FU7 Capacity modulator protection<br />

FU8 Primary circulator<br />

FU9 DWH circulator<br />

FU10 Fan for inverter compartment cooling<br />

FU11 Secondary 1 circulator<br />

FU12 Source side/modulating valve circulator<br />

250mA 5x20 T (F2)<br />

2.5A 5x20 T (F3)<br />

50A 14x51 aM<br />

6A 10.3x38 aM<br />

4A 10.3x38 aM<br />

32A 14x51 aM<br />

10A 10.3x38 aM<br />

1.25A 5x20 T<br />

1.25A 5x20 T<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

2A 5x20 HT


<strong>GAIA</strong> <strong>61</strong> FUSE POSITION VOLTAGE 400/3/50<br />

ELECTRICAL PANEL<br />

OPTIONAL<br />

9 - TECHNICAL INFORMATION<br />

S-F1 24V aux. Circuit<br />

S-F2 Circulator protection of secondary 2<br />

S-F3 Circulator protection of secondary 3<br />

FU1 Compressor line protection<br />

FU2 230V aux. Circuit<br />

FU3 Remote fan protection<br />

FU6 Electronic thermostatic protection<br />

FU7 Capacity modulator protection<br />

FU8 Primary circulator<br />

FU9 DWH circulator<br />

FU10 Fan for inverter compartment cooling<br />

FU11 Secondary 1 circulator<br />

FU12 Source side/modulating valve circulator<br />

FU4 Heater protection<br />

63<br />

300mA 5x20 T<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

F1 / F2 / F3 Auxiliary circuit 12V 200mA 5x20 T (F1)<br />

250mA 5x20 T (F2)<br />

2.5A 5x20 T (F3)<br />

16A 10.3x38 aM<br />

6A 10.3x38 aM<br />

2A 10.3x38 aM<br />

1.25A 5x20 T<br />

1.25A 5x20 T<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

2A 5x20 HT<br />

15A 10.3x38 aM


9 - TECHNICAL INFORMATION<br />

GENERAL TECHNICAL SPECIFICATIONS TO THE NOMINAL OPERATING CONDITIONS<br />

SIZE <strong>31</strong> <strong>61</strong><br />

APPLICATION<br />

Performance levels refer to the energy exchanger located 3m from the interior unit.<br />

data referred to the following conditions:<br />

A7 / W35 water to internal exchanger 30/35°C, outdoor air temperature: 7°C D.B./ 6°C W.B.<br />

A7 / W45 water to internal exchanger 40/45°C, outdoor air temperature: 7°C D.B./ 6°C W.B.<br />

A7 / W55 water to internal exchanger 45/55°C, outdoor air temperature: 7°C D.B./ 6°C W.B.<br />

A2 / W35 water to internal exchanger 30/35°C, outdoor air temperature: 2°C D.B./ 1°C W.B.<br />

A2 / W45 water to internal exchanger 40/45°C, outdoor air temperature: 2°C D.B./ 1°C W.B.<br />

A2 / W55 water to internal exchanger 45/55°C, outdoor air temperature: 2°C D.B./ 1°C W.B.<br />

A35 / W18 water to internal exchanger = 23/18°C, outdoor air temperature: 35°C<br />

A35 / W7 water to internal exchanger = 12/7°C, outdoor air temperature: 35°C<br />

The nominal heating and cooling capacity are referred to 75% of the max. compressor RPM.<br />

The capacity modulation is between 30% and 100%.<br />

The modulation from 75% to 100% occurs only under temperature of 0°C.<br />

(2) The total input is given by the compressor input + fans power input + pump power input -<br />

proportional part of the water pump to supply the available head to installation input + the<br />

auxiliary circuit input<br />

(3) COP Eurovent: ratio between heating capacity and total absorbed power. The total input is<br />

given by the compressor input + fans power input + pump power input - proportional part of the<br />

fan to supply the available head to installation input + the auxiliary circuit input.<br />

(4) COP (EN 14511:2008) ratio between heating capacity and total absorbed power calculated<br />

in compliance with the provisions of standard EN 14511:2008, where the input is given by the<br />

compressor input + fans power input + pump power input - proportional part of the fan to<br />

supply the available head to installation input + the capacity absorbed by the primary circulator<br />

Radiant<br />

panels<br />

64<br />

Terminal<br />

units<br />

Radiators<br />

Radiant<br />

panels<br />

Terminal<br />

units<br />

Radiators<br />

HEATING A7 / W35 A7 / W45 A7 / W55 A7 / W35 A7 / W45 A7 / W55<br />

Nominal heating capacity 1 kW 7,28 6,79 6,37 16,3 15,2 14,5<br />

Total power input 2 kW 1,58 1,93 2,3 3,63 4,52 5,35<br />

COP Eurovent 3 4,60 3,51 2,77 4,49 3,36 2,72<br />

COP (EN 14511:2008) 4 4,51 3,47 2,76 4,41 3,30 2,70<br />

Water flow rate (Internal Exchanger) 5 l/s 0,36 0,33 0,16 0,78 0,72 0,35<br />

STD booster available pressure 5 kPa 62 63 64 28 34 62<br />

HEATING A2 / W35 A2 / W45 A2 / W55 A2 / W35 A2 / W45 A2 / W55<br />

Nominal heating capacity 1 kW 6,22 5,80 5,44 12,5 11,7 11,1<br />

Total power input 2 kW 1,59 1,94 2,<strong>31</strong> 3,32 4,14 4,90<br />

COP (EN 14511:2008) 3,86 2,97 2,35 3,67 2,75 2,16<br />

COOLING A35 / W18 A35 / W7 - A35 / W18 A35 / W7 -<br />

Nominal cooling capacity 1 kW 8,16 5,83 - 17,7 13,3 -<br />

Total power input 2 kW 2,11 1,91 - 4,93 4,<strong>61</strong> -<br />

EER Eurovent 6 3,86 3,05 - 3,60 2,89 -<br />

EER (EN 14511:2008) 7 3,80 3,01 - 3,65 2,92 -<br />

ESEER Eurovent 8 7,94 5,44 - 7,42 5,41 -<br />

Min. installation water contents 9 l 15 40<br />

MECHANICAL FEATURES<br />

SIZE <strong>31</strong> <strong>61</strong><br />

COMPRESOR<br />

Type of compressors 10 1 x ROTARY INVERTER DC 1 x SCROLL INVERTER DC<br />

Refrigerant charge (C1) 11 Kg 4 7,5<br />

Refrigerant circuits Nr 1 1<br />

INTERNAL EXCHANGER<br />

Type of internal exchanger 12 PHE PHE<br />

No. of internal exchangers Nr 1 1<br />

REFRIGERANT CONNECTIONS<br />

Ext. diameter of the gas piping 13 5/8” (15.88 mm thickness 1 mm) 3/4” (19.05 mm thickness 1 mm)<br />

Ext. diameter of the liquid piping 13 1/2” (12.70 mm thickness 1 mm) 5/8” (15.88 mm thickness 1 mm)<br />

WATER CIRCUIT<br />

DHW / installation safety valve setting kPa 300 / 300 300 / 300<br />

System expansion vessel capacity l 12 12<br />

No. of expansion vessels Nr 2 2<br />

DHW water tank capacity l 200 200<br />

Expansion vessel capacity for DHW installation l 8 8<br />

ENERGY EXCHANGER FAN<br />

Type of fans 14 RAD DC RAD DC<br />

Standard air flow l/s 1000 1750<br />

Max external static pressure Pa 90 90<br />

POWER SUPPLY<br />

Standard power supply V 230/1/50 400/3/50+N<br />

DIMENSIONS<br />

Length Internal Unit/ / Energy Exchanger mm 600 / 860 600 / 1250<br />

Depth Internal Unit/ / Energy Exchanger mm 800 / 720 800 / 788<br />

Height Internal Unit/ / Energy Exchanger mm 2030 / 845 2030 / 1304<br />

STANDARD UNIT WEIGHTS<br />

Shipping weights Internal Unit/ / Energy Exchanger kg 250 / 63 280 / 110<br />

Operating weights Internal Unit/ / Energy Exchanger kg 430 / 58 460 / 105<br />

- the capacity absorbed by the circulator to provide the residual available pressure to the<br />

installation + the auxiliary circuit input.<br />

(5) The values shown, are referred to performances in heating<br />

(6) EER calculated as the ratio between cooling capacity and total absorbed power.<br />

(7) EER calculated in compliance with the provisions of standard EN 14511:2008, where the<br />

input is given by the compressor input + fans power input + pump power input - proportional<br />

part of the fan to supply the available head to installation input + the capacity absorbed by the<br />

primary circulator - the capacity absorbed by the circulator to provide the residual available<br />

pressure to the installation + the auxiliary circuit input.<br />

(8) ESEER calculated according to Eurovent, for water produced at 18°C have been<br />

considered the conditions at the partial loads defined by Eurovent for water produced at 7°C<br />

(9) The min. water contents of the installation refers to the operation with the min. operating<br />

water circuit.<br />

(10) Inverter compressor<br />

(11) The refrigerant charge only refers to the intern unit..<br />

The energy exchanger is sent as a nitrogen charge.<br />

The refrigerant charge has to be completed when the units are installed.<br />

(12) PHE = plates<br />

(13) With the unit are supplied some brass unions suitable to receive the piping indicated in<br />

the table.<br />

(14)RAD DC = radial fan in continuous current<br />

In the COP and EER calculation, according to the standard EN14511:2008, has been<br />

considered the circulator on the primary circuit.


ELECTRIC DATA<br />

9 - TECHNICAL INFORMATION<br />

POWER SUPPLY : 230/1/50<br />

SIZES <strong>31</strong><br />

<strong>61</strong><br />

F.L.A. FULL LOAD CURRENT AT MAX ADMISSIBLE CONDITIONS<br />

F.L.A. - Total<br />

F.L.I. FULL LOAD POWER INPUT AT MAX ADMISSIBLE CONDITION<br />

A 20,2<br />

43,5<br />

F.L.I. - Auxiliary circuit kW 0,10<br />

0,1<br />

F.L.I. - Total kW 4,40<br />

7,0<br />

Power supply 230/1/50<br />

Voltage unbalance: max 2 %<br />

The circulator is included in the total values calculation.<br />

The units are compliant with the provisions of European standards CEI EN 60204 and CEI EN 60335.<br />

The unit is conformed to CEI EN <strong>61</strong>000-3-12 on condition that the short circuit power (Ssc), at the connection between the unit to the public distribution, is more or the same as the<br />

value of 250 (Rsce) x Sequ.<br />

The value of Sequ (for units powered by 230V/1/50) is given by: Sequ = FLA x 230 (VA)<br />

It is fitter’s or user’s responsibility to make sure that, if necessary consulting the supplying electrical en electrical energy company, the minimum short circuit power is more or the<br />

same as the value of 250 x Sequ."<br />

The capacity absorbed by the circulator, necessary for the energy certification of the building as datum to attribute to the aux. absorptions, must be determinate in function of the<br />

real system pressure drops.<br />

The Gaia circulator, being an inverter system in continuous current, is set, during the starting unit configuration, to have an absorption proportional to the real system pressure<br />

drops.<br />

Power supply 400/3/50 (+ NEUTRO) +/- 6%<br />

Voltage unbalance: max 2 %<br />

POWER SUPPLY : 400/3/50<br />

SIZE <strong>61</strong><br />

F.L.A. FULL LOAD CURRENT AT MAX ADMISSIBLE CONDITIONS<br />

F.L.A. - Total A 14,5<br />

F.L.I. FULL LOAD POWER INPUT AT MAX ADMISSIBLE CONDITION<br />

F.L.I. - Auxiliary circuit kW 0,1<br />

F.L.I. - Total kW 7,0<br />

The circulator is included in the total values calculation<br />

The units are compliant with the provisions of European standards CEI EN 60204 and CEI EN 60335.<br />

The unit is conformed to CEI EN <strong>61</strong>000-3-12 on condition that the short circuit power (Ssc), at the connection between the unit to the public distribution, is more or the same as the<br />

value of 250 (Rsce) x Sequ.<br />

The value of Sequ (for units powered by 400V/3/50) is given by: Sequ = FLA x 400 x 1.73 (VA)<br />

It is fitter’s or user’s responsibility to make sure that, if necessary consulting the supplying electrical en electrical energy company, the minimum short circuit power is more or the<br />

same as the value of 250 x Sequ<br />

The capacity absorbed by the circulator, necessary for the energy certification of the building as datum to attribute to the aux. absorptions, must be determinate in function of the<br />

real system pressure drops.<br />

The Gaia circulator, being an inverter system in continuous current, is set, during the starting unit configuration, to have an absorption proportional to the real system pressure<br />

drops.<br />

The tables refer to the standard units, they therefore don’t include the absorbed capacity of 4 kW or 6 kW of the modulating<br />

electric heater accessory (0 - 4 kW for size <strong>31</strong> and 0 - 6 kW for size <strong>61</strong>).<br />

SOUND LEVELS<br />

SIZE MODULE<br />

Noise levels are determined using the tensiometric method (UNI EN ISO 9<strong>61</strong>4-2)<br />

Unit at full load : internal exchanger water 23/18 °C<br />

Ambient temperature = 35 °C<br />

Sound levels refer to units with full load under nominal test conditions.<br />

Sound Power Level (dB)<br />

Octave band (Hz)<br />

The sound pressure is measured at 1 m from the external surface of the unit in open field conditions.<br />

The external unit sound levels refer to the Energy exchanger duce at the nominal flow with available pressure of 90 Pa.<br />

65<br />

Sound<br />

pressure<br />

level<br />

(1m)<br />

Sound<br />

power<br />

level<br />

63 125 250 500 1000 2000 4000 8000 dB(A) dB(A)<br />

<strong>31</strong><br />

INTERNAL UNIT<br />

ENERGY EXCHANGER<br />

53<br />

69<br />

74<br />

72<br />

58<br />

71<br />

48<br />

66<br />

38<br />

63<br />

35<br />

62<br />

28<br />

54<br />

35<br />

48<br />

40<br />

54<br />

56<br />

69<br />

<strong>61</strong><br />

INTERNAL UNIT<br />

ENERGY EXCHANGER<br />

63<br />

66<br />

67<br />

69<br />

57<br />

71<br />

56<br />

64<br />

50<br />

<strong>61</strong><br />

42<br />

56<br />

37<br />

48<br />

36<br />

45<br />

41<br />

52<br />

57<br />

67


OPERATING LIMITS<br />

COOLING<br />

HEATING<br />

Twu [°C]<br />

Twu [°C]<br />

20<br />

15<br />

10<br />

5<br />

0<br />

DOMESTIC HOT WATER PRODUCTION<br />

TACS [°C]<br />

9 - TECHNICAL INFORMATION<br />

<strong>GAIA</strong> <strong>Aria</strong> <strong>31</strong> <strong>GAIA</strong> <strong>Aria</strong> <strong>61</strong><br />

2<br />

0 5 10 15 20 25 30 35 40 45 50 55 60<br />

Tae [°C]<br />

Twu [°C] = exchanger water outlet temperature<br />

Twu [°C] = 3°c antifreeze safety intervention<br />

Tae [°C] = exchanger input air temperature<br />

65<br />

60<br />

55<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

3<br />

1<br />

3<br />

66<br />

Twu (°C)<br />

20<br />

15<br />

10<br />

5<br />

0<br />

2<br />

0 5 10 15 20 25 30 35 40 45 50 55 60<br />

Tae (°C)<br />

<strong>GAIA</strong> <strong>Aria</strong> <strong>31</strong> <strong>GAIA</strong> <strong>Aria</strong> <strong>61</strong><br />

-25 -20 -15 -10 -5 0<br />

Tae [°C]<br />

5 10 15 20 25<br />

Twu [°C] = exchanger water outlet temperature<br />

Tae [°C] = exchanger input air temperature<br />

(1) Normal operation range<br />

60<br />

55<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

5<br />

1 2<br />

3 1<br />

2<br />

-25 -20 -15 -10 -5 0 5 10<br />

Tae [°C]<br />

15 20 25 30 35 40 45<br />

TACS [°C] = DHW temperature<br />

Tae [°C] = exchanger input air temperature<br />

(1) Normal operation range<br />

(2) Operation with fans in modulation<br />

Twu (°C)<br />

65<br />

60<br />

55<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

4<br />

-25 -20 -15 -10 -5 0<br />

Tae (°C)<br />

5 10 15 20 25<br />

(2) Operation with fans in modulation<br />

(3) Operation with fans at 100%<br />

(4) Operation range for brief and transitory periods (Max. 5000 hours)<br />

TACS (°C)<br />

(1) Normal operation range<br />

(2) Operation with fans in modulation<br />

(3) Operation with fans at 100%<br />

<strong>GAIA</strong> <strong>Aria</strong> <strong>31</strong> <strong>GAIA</strong> <strong>Aria</strong> <strong>61</strong><br />

60<br />

55<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

4<br />

1<br />

-25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45<br />

1<br />

Tae (°C)<br />

(3) Operation with fans at 100%<br />

(4) Operation range for brief and transitory periods (Max. 5000 hours)<br />

(5) Operation range with the aid of the electric heater in the domestic hot watr<br />

storage tank.<br />

1<br />

2<br />

3<br />

2


Dp (kPa)<br />

9 - TECHNICAL INFORMATION<br />

AVAILABLE PRESSURE AND BOOSTER CIRCULATOR ABSORPTION<br />

A graph is shown below relative to the available pressure and absorption for each circulator in the unit.<br />

The capacity delivered by the unit is distributed to each booster. As a result, if Gaia is installed with multiple boosters,<br />

the total flow rate must comply with the unit's total capacity .<br />

STANDARD BOOSTER AVAILABLE PRESSURE<br />

AND HIGH TEMPERATURE BOOSTERS<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Max<br />

85%<br />

75%<br />

65%<br />

55%<br />

45%<br />

35%<br />

25%<br />

Min<br />

Min<br />

DP [KPA] = AVAILABLE PRESSURE<br />

PAC [W] = ABSORBED CAPACITY OF THE INSTALLATION CIRCULATOR<br />

Q [L/S] = WATER FLOW-RATE<br />

25%<br />

0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0<br />

Q (l/s)<br />

35%<br />

67<br />

USEFUL BOOSTED HEAD - UNMIXED<br />

THE STATIC PRESSURES ARE INTENDED AS THOSE AVAILABLE AT THE UNIT'S CONNECTIONS.<br />

THANKS TO THE ADJUSTMENT BY <strong>GAIA</strong>, EACH PUMP AUTOMATICALLY ADAPTS THE WATER FLOW RATE BASED ON THE SYSTEM LOAD. IT IS POSSIBLE IN ANY<br />

CASE TO SET THE MAXIMUM HEAD NECESSARY FOR EACH BOOSTER WITH A SPECIFIC PARAMETER THAT ADJUSTS THE 0-10V INPUT SIGNAL.<br />

THE TABLE BELOW SHOWS THE CORRESPONDENCE BETWEEN THE OPERATING PERCENTAGE OF THE CIRCULATORS AND THE INPUT CONTROL SIGNAL<br />

SIGNAL (V) AND PERCENTAGE CORRESPONDENZA TABLE<br />

45%<br />

Max<br />

55%<br />

85%<br />

Segnal 1.5 V 2.5 V 3.5 V 4.5 V 5.5 V 6.5 V 7.5 V 8.5 V 10 V<br />

Percentage Min 25% 35% 45% 55% 65% 75% 85% Max<br />

75%<br />

65%<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Pa c (W)<br />

Dp (kPa)<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Max<br />

85%<br />

75%<br />

65%<br />

55%<br />

45%<br />

35%<br />

25%<br />

Q (l/s)<br />

0,0 0,1 0,2 0,3<br />

Q (l/s)<br />

0,4 0,5 0,6<br />

25%<br />

35%<br />

Max<br />

85%<br />

45%<br />

75%<br />

65%<br />

55%<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Pa c (W)


USER<br />

It is forbidden the use of the device to children and<br />

unassisted disables .<br />

It is forbidden to touch the device if you are barefoot and with<br />

wet body parts .<br />

It is forbidden any cleaning, before having disconnected the<br />

device positioning the system main switch on “off”.<br />

It is forbidden to pull, remove, twist the electric cables that<br />

come out from the device even if it is disconnected from the<br />

mains supply.<br />

It is forbidden to trample on the device and/or to put on it any<br />

type of object.<br />

It is forbidden to throw or spray water directly on the device.<br />

It is forbidden to insert sharpened objects by the air return<br />

and supply grilles.<br />

It is vorbidden to open the lids of access to the internal<br />

device parts, without having before positioned the main<br />

switch of the system on “off”.<br />

Keep this manual with the wiring diagram in an accessible<br />

place for the operator.<br />

Note the unit lable data so you can provide them at the<br />

assistance centre in case of intervention (see "Unit<br />

identification" section)<br />

Provide a unit notebook that allows any interventions carried<br />

out on the unit to be noted and tracked making it easier to<br />

suitably note the various interventions and aids the search<br />

for any breakdowns.<br />

In case of breakdown or malfunction:<br />

- immediately deactivate the unit<br />

- Contact a constructor certified assistance service.<br />

- Use original spares parts only<br />

Ask the installer to be trained on:<br />

- start-up / shutdown<br />

- set points change<br />

- standby mode<br />

- maintenance<br />

- what to do / what not to do in case of breakdown<br />

GENERAL INSTRUCTIONS<br />

Preliminaries<br />

The positioning, hydraulic system, refrigerating, electrics and<br />

the air duct must be determined by the system designer or by<br />

experts and must take into consideration both the decidedly<br />

technical requirements as well as any local regulations in act<br />

regarding specific authorisations.<br />

10 - GENERAL INSTRUCTIONS<br />

68<br />

Only qualified personnel can operate on the unit, as required<br />

by the regulation in force.<br />

Using the unit in case of breakdown or malfunction :<br />

HYDRAULIC SYSTEM<br />

Components<br />

voids the warranty<br />

may compromise the safety of the unit<br />

may increase time and repair costs.<br />

Follow local safety regulations.<br />

Keep packing material out of children’s reach it may be<br />

dangerous.<br />

Recycle and dispose of packing material in conformity with<br />

local regulations.<br />

Risk situations<br />

The unit has been designed and created to prevent injures to<br />

people.<br />

During designing it is not possible to plane and operate on all<br />

risk situation.<br />

Read carefully "Residual risk" section where all situation<br />

which may cause damages to things and injuries to people<br />

are reported.<br />

Installation, starting, maintenance and repair required specific<br />

knowledge; if they are carried out by inexperienced personnel,<br />

they may cause damages to things and injuries people.<br />

Intended use<br />

Use the unit for cooling/heating water or a water and glycol<br />

mix for air-conditioning only, within limits defined in the<br />

technical bulletin and on this manual.<br />

Any use other than intended does not involve the<br />

manufacturer in any commitment or obligation.<br />

Selection and installation of system components must be<br />

carry out by installer.<br />

Cut-off valves installed at inlet and outlet (both on the water<br />

technique circuit as well as that of the hot domestic water)<br />

allow maintenance operations without having to empty the<br />

system .<br />

Thermometers and manometers installed at entry and exit of<br />

the main elements facilitate inspection and maintenance.<br />

An air bleed valve is installed in all of the highest points of the<br />

system allowing the venting of the circuits air.<br />

Drainage taps are installed in the lowest points of the system<br />

to allow bleeding.<br />

An expansion tank allows the correct system pressure to be<br />

maintained when the water temperature varies. It must be<br />

dimensioned as a function of water content. Under particular<br />

circumstances it could be necessary install an additional one<br />

or two tanks even if the unit is already supplied with a tank.<br />

A water flow switch is obligatory if it is not present in the unit .<br />

Filter is supplied with the unit; it must be installed on the<br />

return ducting of the system close to the unit<br />

The filter should never be re-moved, this operation<br />

invalidates the warranty .<br />

The hydraulic pipes weight mustn’t burden on the unit<br />

connections .


Operation sequence<br />

Before connecting the unit, carefully wash the system by filling it<br />

and emptying it several times with clean water.<br />

10 - GENERAL INSTRUCTIONS<br />

Ignoring this operation will lead to several filter cleaning interventions<br />

and at worst cases can cause damages to the exchangers<br />

and the other parts.<br />

Execute leakage test before isolate the pipes.<br />

To avoid heat dispersions and formation of condensate isolate<br />

all the pipes.<br />

Leave various point of service free (wells, vent-holes etc )<br />

Water quality<br />

The water quality is determined by the following factors, avoid<br />

therefore:<br />

- Inorganic salts<br />

- pH<br />

- Biological load (seaweeds etc)<br />

- Suspended solids<br />

- Dissolved oxygen<br />

Water with inadequate characteristics can cause:<br />

- pressure drop increase<br />

- energy efficiency decrease<br />

- corrosive symptom increase<br />

Risk of freeze<br />

If the unit or the relative water connections can be subject to<br />

temperatures close to 0°C adopt measures for prevent risk of<br />

freeze.<br />

For example:<br />

- Mix water with ethylene glycol<br />

- Safeguard the pipes with heating cables placed under<br />

the insulation<br />

- Empty the system in cases of long non-use and check<br />

that: :<br />

- there are no closed taps present that could trap water<br />

even after emptying<br />

- there are no low points in which water can stagnate<br />

even after emptying; carry out any blowing required<br />

Anti-freeze solution<br />

Consider that the use of anti-freeze solution determines an increase<br />

in a pressure drop.<br />

Make sure that the glycol type utilized is inhibited (not corrosive)<br />

and compatible with the hydraulic circuit components (pump<br />

etc).<br />

ELETTRIC SYSTEM<br />

General<br />

The characteristics of the electrical lines must be determined by<br />

specialized personnel able to design electrical installations;<br />

moreover, the lines must be in conformity with regulations in<br />

force.<br />

Please refer to the "Information" section for the detailed<br />

characteristics of the unit (dimensioning, performance, etc) .<br />

Operate in compliance with safety regulations in force .<br />

Use single protection devices : gloves, glasses ecc.<br />

The protection devices of the unit power line must be able to<br />

stop the presumed short circuit current, whose value must be<br />

determined in function of system features.<br />

69<br />

The power cables and the protection cable section must be<br />

defined in accordance with the characteristics of the<br />

protections adopted.<br />

The serial number label reports the unit specific electrical<br />

data, included any electrical accessories.<br />

The electrical data indicated in the technical bulletin and in the<br />

manual refer to the standard unit, accessories excluded.<br />

Refer to those data.<br />

Connection<br />

All electrical operations should be performed by trained<br />

personnel having the necessary requirements by the<br />

regulations in force and being informed about the risks<br />

relevant to these activities.<br />

Refer to the unit electrical diagram (the number of the diagram<br />

is shown on the serial number label).<br />

Verify that the network has characteristics conforming to the<br />

data shown on the serial number label .<br />

Make sure that the unit supply line is selected at start.<br />

Shelter the cables using adequate measure fairleads.<br />

Before starting work, verify that the sectioning device at the<br />

start of the unit power line is open, blocked and equipped with<br />

sign warning.<br />

First create the earthing connection.<br />

Prior to powering the unit ensure that all the protections that<br />

were removed during the electrical connection work have<br />

been restored.<br />

Signal lines/data-lay<br />

Do not overpass the maximum power allowed, which varies,<br />

according to the type of signal.<br />

Lay the cables far from power cables or cables having a<br />

different voltage and that are able to emit electromagnetic<br />

disturbances.<br />

Do not lay the cable near devices which can generate<br />

electromagnetic interferences.<br />

Do not lay the cables parallel to other cables; cable crossings<br />

are possible, only if laid at 90°.<br />

Connect the screen to the ground, only if there aren’t<br />

disturbances .<br />

Guarantee the continuity of the screen for the entire extension<br />

of the cable.<br />

Respect impendency, capacity and attenuation indications.<br />

REFRIGERANT LINES<br />

<strong>GAIA</strong> is designed to ensure the best comfort and energy<br />

efficiency levels. To maintain these high values is necessary to<br />

consider the system details that could adversely affect on<br />

<strong>GAIA</strong> performances.<br />

In particular:<br />

- the length of the refrigerant piping should be as small<br />

as possible ;<br />

- to realize a path of the pipes as straight as possible by<br />

limiting the presence of curves;<br />

- properly insulate pipes;<br />

properly load the refrigerant system.


An incorrect sizing can cause damage to the compressor or<br />

variations in the cooling capacity .<br />

When cut-off parts (solenoid valves, taps etc) are installed<br />

pay attention to the possible formation of traps for the<br />

refrigerant, meaning closed zones up or downstream in which<br />

the refrigerant is unable to expand freely.<br />

With an increase in temperature under these circumstances<br />

(exposure to the sun, ducting close to heat sources etcs) the<br />

expansion of the trapped gas could cause an explosion in the<br />

refrigerating ducting. Evaluate the possibility of installing a<br />

safety valve especiallly in the ducting of the liquid which is<br />

exposed to the most risk.<br />

The operations must be carried out by an expert<br />

refrigerationist .<br />

Avoid curves with a too small curving radius.<br />

Avoid squashing the pipes.<br />

Provide anchoring rods to support the ducting (the weight<br />

must not be on the unit).<br />

The rods must allow the thermal dilation of the ducting.<br />

Place anti-vibrating material between the rods and the ducting<br />

to avoid the transmission of vibrations.<br />

Clean with nitrogen or dry air before attaching the ducting to<br />

the two units.<br />

The internal unit and the heat exchanger must be connected<br />

with refrigerating ducting suitable for the refrigerant used and<br />

covered with thermal insulation.<br />

MODIFICATION<br />

All unit modifications will end the warranty coverage and the<br />

manufacturer responsibility.<br />

BREAKDOWN/MALFUNCTION<br />

Disable the unit immediately in case of breakdown or<br />

malfunction.<br />

Contact a constructor certified assistance service.<br />

Use original spares parts only.<br />

USER TRAINING<br />

The installer has to train the user on :<br />

Continual product improvements may imply manual data<br />

changes<br />

Visit manufacturer web site for updated data.<br />

.<br />

- set points change;<br />

- standby mode;<br />

- Maintenance;<br />

- what to do / what not to do in case of breakdown.<br />

DATA UPDATE<br />

10 - GENERAL INSTRUCTIONS<br />

70


RESIDUAL RISKS<br />

General<br />

In this section the most common situations are signalled. As<br />

these cannot be controlled by the manufacturer these could<br />

be a source of risk situations for people or things.<br />

Danger zone<br />

This is an area in which only an authorised operator may<br />

work.<br />

The danger zone is the area inside the unit which is<br />

accessible only with the deliberate removal of protections or<br />

parts thereof.<br />

Handling<br />

The handling operations, if implemented without all of the<br />

protection necesssary and without due caution, may cause<br />

the fall or the tipping of the unit with the consequent damage,<br />

even serious, to persons, things or the unit itself.<br />

Handle the unit following the instructions provided in the<br />

present manual regarding the packaging and in compliance<br />

with the local regulations in force.<br />

Should the gas refrigerant leak please refer to the refrigerant<br />

"Safety sheet".<br />

Installation<br />

An incorrect installation of the unit could cause water leaks,<br />

condensate accumulation, leaking of the refrigerant, electric<br />

shock, bad functioning or damage to the unit itself.<br />

Check that the installation has been implemented by qualified<br />

technical personnel only and that the instructions contained<br />

in the present manual and the local regulations in force have<br />

been adhered to.<br />

The installation of the unit in a place where even infrequent<br />

leaks of inflammable gas and the accumulation of this gas in<br />

the area surrounding the area occur could cause explosions<br />

or fires.<br />

Carefully check the positioning of the unit.<br />

The installation of the unit in a place unsuited to support its<br />

weight and/or guarantee adequate anchorage may cause the<br />

fall or the tipping of the unit with the consequent damage to<br />

things, people or the unit itself.<br />

Carefully check the positioning and the anchoring of the unit.<br />

Easy access to the unit by children, unauthorised persons or<br />

animals may be the source of accidents, some serious.<br />

Install the unit in areas which are only accessible to<br />

authorised person and/or provide protection against intrusion<br />

into the danger zone .<br />

General risks<br />

Smell of burning, smoke or other signals of serious<br />

anomalies may indicate a situation which could cause<br />

damage to people, things or the unit itself.<br />

Electrically isolate the unit (yellow-red isolator).<br />

Contact the authorised service centre to identify and resolve<br />

the problem at the source of the anomaly.<br />

Accidental contact with exchange batteries, compressors, air<br />

delivery pipes or other components may cause injuries and/or<br />

11 - RESIDUAL RISKS<br />

71<br />

burns.<br />

Always wear suitable clothing including protective gloves to<br />

work inside the danger zone.<br />

Maintenance and repair operations carried out by non-qualified<br />

personnel may cause damage to persons, things or the unit<br />

itself.<br />

Always contact the qualified assistance centre.<br />

Failing to close the unit panels or failure to check the correct<br />

tightening of all of the panelling fixing screws may cause<br />

damage to persons, things or the unit itself.<br />

Periodically check that all of the panels are correctly closed<br />

and fixed.<br />

If there is a fire the temperature of the refrigerant could reach<br />

values that increase the pressure to beyond the safety valve<br />

with the consequent possible projection of the refrigerant itself<br />

or explosion of the circuit parts that remain isolated by the<br />

closure of the tap.<br />

Do not remain in the proximity of the safety valve and never<br />

leave the refrigerating system taps closed.<br />

Electric parts<br />

An incomplete attachment line to the electric network or with<br />

incorrectly sized cables and/or unsuitable protective devices<br />

can cause electric shocks, intoxication, damage to the unit or<br />

fires.<br />

Carry out all of the work on the electric system referring to the<br />

electric layout and the present manual ensuring the use of a<br />

system thereto dedicated.<br />

An incorrect fixing of the electric components cover may favour<br />

the entry of dust, water etc inside and may consequently can<br />

electric shocks, damage to the unit or fires.<br />

Always fix the unit cover properly.<br />

When the metallic mass of the unit is under voltage and is not<br />

correctly connected to the earthing system it may be as source<br />

of electric shock and electrocution.<br />

Always pay particular attention to the implementation of the<br />

earthing system connections.<br />

Contact with parts under voltage accessible inside the unit<br />

after the removal of the guards can cause electric shocks,<br />

burns and electrocution.<br />

Open and padlock the general isolator prior to removing the<br />

guards and signal work in progress with the appropriate shield.<br />

Contact with parts that could be under voltage due to the start<br />

up of the unit may cause electric shocks, burns and<br />

electrocution.<br />

When voltage is necessary for the circuit open the isolator on<br />

the attachment line of the unit itself, padlock it and display the<br />

appropriate warning shield.<br />

Moving parts<br />

Contact with the transmissions or with the fan aspiration can<br />

cause injuries.<br />

Prior to entering the inside of the unit open the isolater situated<br />

on the connection line of the unit itself, padlock and display the<br />

suitable sign.<br />

Contact with the fans can cause incurie.


Prior to removing the protective grill or the fans, open the<br />

isolator on the attachment line of the unit itself, padlock it and<br />

display the appropriate warning sign.<br />

Refrigerant<br />

The intervention of the safety valve and the consequent<br />

expulsion of the gas refrigerant may cause injuries and<br />

intoxication. Always wear suitable clothing including protective<br />

gloves and eyeglasses for operations inside the danger zone.<br />

Should the gas refrigerant leak please refer to the refrigerant<br />

"Safety sheet".<br />

Contact between open flames or heat sources with the<br />

refrigerant or the heating of the gas circuit under pressure (e.g.<br />

during welding operations) may cause explosions or fires.<br />

Do not place any heat source inside the danger zone.<br />

DISPOSAL<br />

Disconnection<br />

Only authorised personnel must disconnect the unit.<br />

Avoid leak or spills into the environment.<br />

Before disconnecting the unit, the following must be<br />

recovered, if present:<br />

- refrigerant gas<br />

- Anti-freeze solutions in the hydraulic circuits<br />

When awaiting dismantling and disposal, the unit can also be<br />

stored outdoors, as bad weather and rapid changes in<br />

temperature will not cause damage to the environment, if the<br />

unit's electric, cooling and hydraulic circuits are integral and<br />

closed.<br />

2002/96/CE DIRECTIVE rev.1 of 29/01/07<br />

The units covered by the legislation in question are marked<br />

with the symbol on the side.<br />

With the aim of protecting the environment, all of our units are<br />

produced in compliance with Directive 2002/96/EC on waste<br />

electrical and electronic equipment (WEEE).<br />

The potential effects on the environment and on human health<br />

due to the presence of hazardous substances are shown in<br />

the use and maintenance manual in the section on residual<br />

risks.<br />

Information in addition to that indicated below, if required, can<br />

be obtained from the manufacturer/distributor/importer, who<br />

are responsible for the collection/handling of waste originating<br />

from equipment covered by 2002/96/EC. This information is<br />

also available from the retailer who sold this appliance or from<br />

the local authorities who handle waste.<br />

Directive 2002/96/EC requires disposal and recycling of<br />

electrical and electronic equipment as described therein to be<br />

handled through appropriate collection, in suitable centres,<br />

separate from collection for the disposal of mixed urban<br />

waste.<br />

The user must not dispose of the unit at the end of its life<br />

cycle as urban waste. It must instead be handed over to<br />

11 - RESIDUAL RISKS<br />

72<br />

The maintenance or repair interventions which include welding<br />

must be carried out with the system off.<br />

Hydraulic parts<br />

Defects in ducting , the attachments or the cut-off parts may<br />

cause a leak or water projection with the consequent<br />

damages to people, things or shortcircuit the unit.<br />

appropriate collection centres as set forth by current standards<br />

or as instructed by the distributor.<br />

If disposal takes places at the same time as delivery of a new<br />

electrical or electronic equipment for the same family, the<br />

product may be collected directly by the distributor.<br />

Dismantling disposal<br />

THE UNIT MUST ALWAYS BE SENT TO AUTHORISED<br />

CENTRES FOR DISMANTLING AND DISPOSAL.<br />

When dismantling the unit, the fan, the motor and the coil, if<br />

operating, may be recovered by the specialist centres for<br />

reuse.<br />

All the materials must be recovered or disposed of in<br />

compliance with the corresponding national standards in force.<br />

For further information on the decommissioning of the unit,<br />

contact the manufacturer.


NOTES<br />

73


1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

INDEX<br />

Reception 7<br />

Installation 8<br />

Water connections 13<br />

Refrigerating connections 17<br />

Electrical connections 21<br />

Start - up 27<br />

Control 38<br />

Maintenance 53<br />

Technical data 59<br />

General instructions 68<br />

Residual risks 71<br />

75


CLIVET SPA<br />

Via Camp Lonc 25, Z.I. Villapaiera - 32032 Feltre (BL) - Italy<br />

Tel. + 39 0439 <strong>31</strong><strong>31</strong> - Fax + 39 0439 <strong>31</strong>3300 - info@clivet.it<br />

CLIVET UK LTD<br />

4 Kingdom Close, Segensworth East - Fareham, Hampshire - PO15 5TJ - United Kingdom<br />

Tel. + 44 (0) 1489 572238 - Fax + 44 (0) 1489 573033 - info@clivet-uk.co.uk<br />

CLIVET SAS<br />

ZAC des Godets 1, Impasse de la Noisette, Hall A6 - 91370 Verrières le Buisson - France<br />

Tel. + 33 (0)1 69202575 - Fax + 33 (0)1 69206076 -info.fr@clivet.com<br />

CLIVET ESPAÑA S.A.<br />

Parque Empresarial Villapark, Avda. Quitapesares 50 - 28670, Villaviciosa de Odón, Madrid - España<br />

Tel. + 34 91 6658280 - Fax + 34 91 6657806 - info@clivet.es<br />

CLIVET GmbH<br />

Hummelsbütteler Steindamm 84, 22851 Norderstedt - Germany<br />

Tel. + 49 (0) 40 32 59 57-0 - Fax + 49 (0) 40 32 59 57-194 - info.de@clivet.com<br />

CLIVET NEDERLAND B.V.<br />

Siliciumweg 20a, 3812 SX Amersfoort - Netherlands<br />

Tel. + <strong>31</strong> (0) 33 7503420 - Fax + <strong>31</strong> (0) 33 7503424 - info@clivet.nl<br />

CLIVET RUSSIA<br />

Elektrozavodskaya st. 24, office 509 - 107023, Moscow, Russia<br />

Tel. + 74956462009 - Fax + 74956462009 - info.ru@clivet.com<br />

CLIVET MIDEAST FZC<br />

Rep Office: PO Box 28178 - Light industrial unit 10 -Dubai Silicon Oasis - Dubai,UAE<br />

Tel. + 97 14 3208499 - Fax + 97 14 3208216 - info@clivet.ae.com<br />

CLIVET AIRCONDITIONING SYSTEMS (P) LTD<br />

3C3, Gundecha Onclave,<br />

Kherani Road, Saki Naka, Andheri (East), Mumbai 400 072 (INDIA)<br />

Tel. + 91 - 22 - <strong>61</strong>93 7000 - Fax + 91 - 22 - <strong>61</strong>93 7001 - sales.india@clivet.com<br />

The data contained in this manual is not binding and may be changed by the manufacturer without prior notice.<br />

All reproduction, even partial, is prohibited. © Copyright - CLIVET S.p.A. - Feltre (BL) - Italy<br />

www.clivet.com

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