OmniLink II Press Automation Control Automatic ... - LINK Systems

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1. Input Power 2. High Speed Serial Bus Cable 3. Set High Speed Serial Bus Termination Switch Wiring of the slide adjust systems and air adjust systems will be described in the specific sections which describe their use and their connections. October 16, 2008 Manual Version 1.1 3-4 GND L1 NEU GND AUTO SETUP Figure 3-4 Primary Wiring and High Speed Bus Termination Section 3.1.4.1 Wiring Input Power Connection of AC input power is made to the 3 pin terminal block on the bottom of the module. The pinout is provided on Figure 3.4. The 3 pin plug supplied for connection of input power is a dual connector plug. This dual connector plug allows for input power to be strung from module to module if additional OmniLink II Press Automation Control modules are to be wired from the same power source. Section 3.1.4.2 Wiring High Speed Serial Bus Cable The high speed serial bus cable is wired to the 4 pin terminal block that is just above the power connector terminal block. The pinout is provided on Figure 3.4. The cable that is supplied by Link Systems for the high-speed serial bus that interconnects the various components of the OmniLink II Press Automation Control must be used. This cable must run from device to device without being spliced. A S 1 A S 2 A S 3 A S 4 S S 2 S S 1
The 4 pin plug supplied for connection of the high speed serial bus is a dual connector plug. This dual connector plug allows for the high speed serial bus cable to be strung from module to module if an addition OmniLink II Press Automation module is to be connected from this unit. Section 3.1.4.3 Setting High Speed Serial Bus Termination Switch The high speed serial bus termination switch must be placed in the correct position. The high speed serial bus termination switch is labeled “Term. Switch”. If this device is the last device in the serial bus string, the termination switch must be placed in the closed (up) position. The red LED indicator next to the switch will light when the switch is in the closed position. The last device in the serial bus string will have only one high speed serial bus connection to the 4 pin dual plug. The last device will have a connection from the previous device, but will not connect to any other devices. If this device is not the last device in the serial bus string, the termination switch must be placed in the open (down) position. The red LED will be off when the switch is in the open position. Section 3.2 Valve Systems Counterbalance and cushion systems are very similar in the way they are controlled. Three basic integrated valve configurations are available from Link to be used with the OmniLink II Press Automation Control Automatic Setup module. For clarity in the following sections, these valve configurations are defined here. Type “A” An integrated Fill/Dump Valve as shown in Figure 3.5. This valve has the advantage of simple straight through piping with all pilot pressures run internally and is easily mounted. It may be used for air cushion and air counterbalance control. This is the least expensive of the three valves. Leaks in cushion and counterbalance systems will cause loss of pressure in these systems when either control power is off or supply pressure is absent. However, the control must be turned back on and pressure re-established before the press will stroke. October 16, 2008 Manual Version 1.1 Figure 3-5 Type "A" Valve Configuration Type “B” An integrated Fill/Dump valve with a manual regulator, check valve, and LOX valve in parallel as shown in Figure 3.6 for cushion, but not counterbalance, adjustment. This valve adds a parallel manual regulator system to the Type “A” valve, which may be set to prevent the air pressure in the cushion from going 3-5
Page 1: OmniLink II Press Automation Contro
Page 4 and 5: Section 4.2.2.2 Calibrating a Rotar
Page 6 and 7: Section 1.2 Cushion Control Quick d
Page 8 and 9: say “CHANGE TEXT” or “CHANGE
Page 10 and 11: the password the operator can reset
Page 12 and 13: Setpoint: Actual Shutheight Fault:
Page 15 and 16: Section 3 Installation Section 3.1
Page 17: After installing the plug-on boards
Page 21 and 22: October 16, 2008 Manual Version 1.1
Page 23 and 24: Section 3.3.1 Counterbalance Pressu
Page 25 and 26: Figure 3-13 Cushion System with Typ
Page 27 and 28: slide adjust. Slide adjust motor(s)
Page 29 and 30: Section 4 Configuration After the O
Page 31 and 32: TOP 0 0 Stroke Mode Local Single St
Page 33 and 34: a) Go to the Auto Sets screen. This
Page 37 and 38: e changed. The up and down arrow ke
Page 39 and 40: tolerance limits. To configure a pa
Page 43: NOTE: It is very important make as
Page 46 and 47: ) Each configured sub-system has a
Page 50 and 51: IMPORTANT! Automatic movement will
Page 52 and 53: eported on the top line after the a
Page 55 and 56: Section 6 Diagnostics - Fault and S
Page 57 and 58: Section 6.3 Counterbalance and Cush
Page 59 and 60: Sys not Detected The hardware neces
Page 61: Coarse/Inc Turn Count Out of Synch
Page 64 and 65: Set the Min. Pressure to 25. Per th
Page 66 and 67: Set the Tolerance to .004 in. Set t
Page 69 and 70:
Appendix B Typical Wiring Diagrams
Page 71 and 72:
Figure B.3 Conceptual Dual Resolver
Page 73 and 74:
Figure B.5 Typical Slide Motor Star
Page 75 and 76:
Appendix C Lockout Procedure For Ai
Page 77:
Appendix D Specifications Section D
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OmniLink II Press Automation Control Automatic ... - LINK Systems

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