OmniLink II Press Automation Control Automatic ... - LINK Systems

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Section 4.2.2.2 Calibrating a Rotary Slide Adjust System .........................................4-13 Section 5 Operation......................................................................................................................5-1 Section 5.1 Slide Adjust Operation.................................................................................5-3 Section 5.1.1 Slide On, Manual, and Off Settings............................................................5-4 Section 5.1.2 Automatic Slide Movement ........................................................................5-5 Section 5.1.3 Manual Slide Movement.............................................................................5-6 Section 5.1.3.1 Manual Slide Movement by JOG UP & JOG DN softkeys................. 5-6 Section 5.1.3.2 Manual Slide Movement by Remote Jog Up & Down Push Buttons..5-6 Section 5.1.4 Slide Fault and Status..................................................................................5-6 Section 5.2 Air System (Counterbalance, Cushion, and Hydraulic Overload Operation5-7 Section 5.2.1 Air System On, Manual, and Off Settings ..................................................5-7 Section 5.2.2 Pressure and Force Setpoints ......................................................................5-8 Section 5.2.3 Cushion Dump Operation ...........................................................................5-8 Section 5.2.4 Air System Fault and Status........................................................................5-9 Section 5.3 Job Storage and Recall Issues......................................................................5-9 Section 6 Diagnostics - Fault and Status Messages.....................................................................6-1 Section 6.1 Main Module Messages ...............................................................................6-1 Section 6.2 Counterbalance and Cushion “Fault” Messages..........................................6-2 Section 6.3 Counterbalance and Cushion “Status” Message..........................................6-3 Section 6.4 Slide Adjust “Fault” Messages ....................................................................6-3 Section 6.5 Slide Adjust “Status” Messages...................................................................6-5 Section 6.6 Slide Adjust Messages Calibration Only .....................................................6-6 Appendix A Configuration Examples......................................................................................... A-1 Section A.1 Example Counterbalance Configuration..................................................... A-1 Section A.2 Example Cushion Configuration................................................................. A-2 Section A.3 Example Rotary Slide Adjust Configuration .............................................. A-3 Appendix B Typical Wiring Diagrams....................................................................................... B-1 Appendix C Lockout Procedure For Air Controlled Systems .................................................... C-1 Section C.1 General Lockout Considerations................................................................. C-1 Section C.2 Valve Type “A” Lockout Procedure........................................................... C-1 Section C.3 Valve Type “B” Lockout Procedure........................................................... C-2 Section C.4 Valve Type “C” Lockout Procedure........................................................... C-2 Appendix D Specifications ......................................................................................................... D-1 Section D.1 5100-10A Pressure Control Board.............................................................. D-1 Section D.2 5100-10C Rotary Shut Height Control Board ............................................ D-1 October 16, 2008 Manual Version 1.1 ii
Section 1 Introduction The 5100-10 Automatic Setup Module allows the OmniLink II Press Automation Control to automatically adjust press shut height, counterbalance air pressure and cushion air pressure when jobs are recalled from memory. It consists of a base 5100-10 microprocessor board that connects to the OmniLink II Press Automation Control system, and additional boards that may be mounted on the base board to provide pressure or shut height adjustment functions. Each 5100-10 module can control; one slide adjust system and two air systems, four air systems, or two slide adjust systems. Up to four 5000-10 Automatic Setup Modules can be connected to an OmniLink II Press Automation Control System. Section 1.1 Counterbalance Control The proper setup of the air counterbalance system in a press is often thought of as a relatively unimportant detail. In fact, the counterbalance performs a very critical function. By countering the weight of the slide and its associated tooling a properly adjusted counterbalance: ‚ Takes up bearing clearances before the die closes at the bottom of the stroke, reducing bearing load and impact. ‚ Helps reduce gear tooth impact in geared machines by maintaining drive edge gear tooth contact in the press downstroke. ‚ Decreases the downstroke stopping time of the press since less load is seen by the brake in the downstroke. ‚ Enhances safety by reducing the possibility that the slide will free fall, if the brake is released and the clutch is not engaged. ‚ Causes less total energy to be used by the press. ‚ Increases drive motor life by reducing peak motor currents. None of the foregoing advantages will be realized if the counterbalance pressure is set too low. But a counterbalance pressure that is set too high is also detrimental to the press, causing excessive clutch wear and loss of flywheel energy in the downstroke before the dies contact material. By setting the pressure automatically when a job is recalled, the OmniLink II Press Automation Control Automatic Setup module assures that the pressure is correct for the tooling used. This not only reduces machine maintenance, but also increases safety and speeds up job setup tremendously. In addition, the Automatic Setup module sets the correct pressure for each die, rather than an approximate pressure for a range of die weights from tables provided with manually adjustable counterbalance systems. October 16, 2008 Manual Version 1.1 1-1
Page 1: OmniLink II Press Automation Contro
Page 6 and 7: Section 1.2 Cushion Control Quick d
Page 8 and 9: say “CHANGE TEXT” or “CHANGE
Page 10 and 11: the password the operator can reset
Page 12 and 13: Setpoint: Actual Shutheight Fault:
Page 15 and 16: Section 3 Installation Section 3.1
Page 17 and 18: After installing the plug-on boards
Page 19 and 20: The 4 pin plug supplied for connect
Page 21 and 22: October 16, 2008 Manual Version 1.1
Page 23 and 24: Section 3.3.1 Counterbalance Pressu
Page 25 and 26: Figure 3-13 Cushion System with Typ
Page 27 and 28: slide adjust. Slide adjust motor(s)
Page 29 and 30: Section 4 Configuration After the O
Page 31 and 32: TOP 0 0 Stroke Mode Local Single St
Page 33 and 34: a) Go to the Auto Sets screen. This
Page 37 and 38: e changed. The up and down arrow ke
Page 39 and 40: tolerance limits. To configure a pa
Page 43: NOTE: It is very important make as
Page 46 and 47: ) Each configured sub-system has a
Page 50 and 51: IMPORTANT! Automatic movement will
Page 52 and 53: eported on the top line after the a
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Section 6 Diagnostics - Fault and S
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Section 6.3 Counterbalance and Cush
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Sys not Detected The hardware neces
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Coarse/Inc Turn Count Out of Synch
Page 64 and 65:
Set the Min. Pressure to 25. Per th
Page 66 and 67:
Set the Tolerance to .004 in. Set t
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Appendix B Typical Wiring Diagrams
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Figure B.3 Conceptual Dual Resolver
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Figure B.5 Typical Slide Motor Star
Page 75 and 76:
Appendix C Lockout Procedure For Ai
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Appendix D Specifications Section D
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OmniLink II Press Automation Control Automatic ... - LINK Systems

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