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formaldehyde - Sciencemadness Dot Org

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Chapter 1<br />

Formaldehyde Production<br />

Since its discover}" in the latter half of the nineteenth century, <strong>formaldehyde</strong><br />

has become an industrial product of outstanding commercial<br />

value. According to the United States Tariff Commission 1 , production<br />

figures for commercial 37 per cent <strong>formaldehyde</strong> were 134,478,827 and<br />

1S038S4,573 pounds for 1939 and 1940, respectively, in the United States<br />

alone.* United States production of <strong>formaldehyde</strong> solution in 1914 was<br />

reported to be 8:426,000 lbs; in 1927, 26,447,000 lbs, 55 These figures give<br />

a representative index of the almost continuous growth of the domestic<br />

<strong>formaldehyde</strong> industry since its beginning in 1901.<br />

Commercially) <strong>formaldehyde</strong> is manufactured and marketed chiefly in<br />

the form of an aqueous solution containing 37 per cent by weight dissolved<br />

<strong>formaldehyde</strong> (CH20) plus sufficient methanol (8 to 15 per cent) to prevent<br />

precipitation of polymer under ordinary conditions of transportation and<br />

storage. Solutions containing less than 1 per cent methanol are also<br />

known to commerce, but can be employed only where conditions permit<br />

their transportation and sale in bulk, since they must be kept warm to<br />

prevent polymerization 17 . Thirty per cent <strong>formaldehyde</strong> solution containing<br />

less than 1 per cent methanol has a limited application. This<br />

solution does not precipitate polymer at ordinary temperature and does not<br />

require the presence of methanol or other stabilizers 17 .<br />

Formaldehyde is also marketed in the form of its polymeric hydrate,<br />

para<strong>formaldehyde</strong>, HO - (CH20) tt • H or (CH2OVH2O, sometimes erroneously<br />

designated as "trioxymethylene". This polymer behaves chemically<br />

as a solid, substantially anhydrous form of <strong>formaldehyde</strong> which analyses<br />

as containing not less than 95 per cent CH20. Para<strong>formaldehyde</strong> is<br />

manufactured from <strong>formaldehyde</strong> solution and is consequently the more<br />

expensive form (pages 69-77).<br />

Recently, trioxane, (CH20)3: the true cyclic trimer of <strong>formaldehyde</strong><br />

(pages 94-99) has been publicized 14 .<br />

Hexamethylenetetramine, (CHa^X^ which is formed by the reaction of<br />

<strong>formaldehyde</strong> and ammonia (Cf. Chapter 18) reacts as <strong>formaldehyde</strong> in<br />

many instances and therefore may be regarded as a special form of <strong>formaldehyde</strong><br />

from the standpoint of use.<br />

* The Chemicals Division of the War Production Board has recently publicised<br />

several wartime U. S. production figures for <strong>formaldehyde</strong>. These are: 3X,826,287<br />

pounds for August 1942, 44,036,162 pounds for July 1943, and 43,625,339 pounds for<br />

August 1943. From these figures it would appear that the U. S. production figure for<br />

1943 will have au order of magnitude of approximately 500,000,000 pounds.<br />

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