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Multiattribute acceptance sampling plans - Library(ISI Kolkata ...

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g(X i , N ¯p i , s i ) = Γ(s i + X i )<br />

θ s i<br />

i .(1 − θ i ) X i<br />

s i<br />

; θ i =<br />

X i !Γs i<br />

(s i + N ¯p i )<br />

and X i non-negative integer.<br />

...(3.1.6)<br />

[Note that we use g(x, θ) to denote the Poisson distribution term and g(x, θ 1 , θ 2 , ) to denote<br />

the gamma-Poisson term.]<br />

It follows that the distribution of the number of defectives or defects x i in the sample<br />

folows gamma-Poisson law with probability mass function given by g(x i , n ¯p i , s i ). Further<br />

there is stochastic independence of x 1 , x 2 , ...., x r . This is the framework for development of<br />

cost models in the present chapter. In the sections which follow, we use gamma prior distribution<br />

which work either approximately accurately or as exact distributions under different<br />

situations as explained.<br />

3.1.4 The verification for the appropriate prior distribution<br />

Table 3.1.1 presents the inspection data for 86 lots containing about 25500 pieces of filled<br />

vials of an eye drop produced by an established pharmaceutical company based at <strong>Kolkata</strong>.<br />

Each vial is inspected for six attributes. From the criticality point of view, however, the<br />

defects can be grouped in two categories. The first category of defects is due to the presence<br />

of foreign matters viz. glass, fiber or impurities, which are critical from the user’s point<br />

of view. The other category of defects consists of breakage, defective sealing and leakage,<br />

reasonably obviously detectable and can be easily discarded by the user.<br />

Since the lot size ( 25500 ) is quite large, the observed lot quality variation approximates<br />

almost exactly the distribution of process average. We have therefore, instead of a gamma-<br />

Poisson distribution, fitted a gamma distribution with mean and the variance estimated from<br />

the observed data for both types of defects.The results are presented in Table 3.1.2 and table<br />

3.1.3.<br />

Note that for both the attributes the ¯p i ’s are less than 0.1 ( ¯p 1 = 0.01708; ¯p 2 = 0.02302).<br />

The estimated s i = ¯p i 2 /V ar(p i ) are 3.4532 and 0.6229 respectively so that ¯p i /s i are much<br />

less than 0.2 justifying the use of gamma distribution as a substitute of beta distribution.<br />

The tables also present the usual χ 2 goodness of fit analysis. It can be seen that the<br />

computed χ 2 as a measure of the goodness of fit values are small (they are not statistically<br />

significant) enough for both types of attributes to justify the assumption that the prior<br />

distributions follow the assumed theoretical gamma distributions.<br />

Further, the scatter plot (see figure 3.1.1) of the observed numbers of defects of the second<br />

category against those of the first category exhibits no specific pattern. It would be therefore<br />

125

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