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Multiattribute acceptance sampling plans - Library(ISI Kolkata ...

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We take this case and the case of the finished garment verification cited as an example<br />

in chapter 1.1, where the inspection is done at the producer’s end before shipment of the<br />

product. We attempt to adopt the MIL-STD-105D for both the cases. The <strong>sampling</strong> <strong>plans</strong><br />

employed using MIL-STD-105D inspection level II for normal inspection for a typical lot size<br />

are worked out as given in the following table.<br />

Table 1.2.2 Sampling <strong>plans</strong> using MIL-STD-105D (normal inspection,<br />

inspection level II )<br />

Product Lot Size Sample Size Defect category<br />

Critical Major Minor<br />

AQL c AQL c AQL c<br />

Plastic container 15,000 315 0.15% 1 1.0% 7 4% 21<br />

Garment 50,000 500 0.1% 1 1% 10 2.5% 21<br />

The Producer’s Risk<br />

As applicable to multiattribute case, the consumer wants to make reasonably sure that<br />

the product of satisfactory quality is accepted and he therefore chooses an AQL as p =<br />

(p 1 , p 2 , ..., p r ) say, and a small risk Q(p ) = α, where Q(p ) denotes the probability of<br />

rejection at p. Since the lot is accepted only when the <strong>acceptance</strong> criterion is satisfied for<br />

all the attributes independently, the producer’s risk will always be more than the target<br />

producer’s risk for the individual characteristics in the MIL-STD-105D. In these examples,<br />

we compute the overall producer’s risk as more than 10.5% for the first set of <strong>plans</strong> (plastic<br />

container) and around 22% for the second set of <strong>plans</strong> (garment). It would appear that we<br />

are asking for the moon from the producer.<br />

The OC performance<br />

Secondly, we thought it reasonable to expect that the OC function should be more sensitive<br />

to the changes in the defect level of more important attributes, particularly, where unsatisfactory<br />

defect level occurs due to more serious type of defects. Suppose that the defect on i<br />

42

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