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p58 :: Sport<br />

Ball outers cont from p57<br />

flight as well as the distance the ball may<br />

travel.<br />

• The pimples create grooves that ‘break’<br />

the air around the ball that allows it to remain<br />

buoyant for longer and therefore travel<br />

further. A smooth surfaced ball will drop<br />

faster, because the ball will once again have<br />

‘unbroken’ air pressure forcing it to fall<br />

quicker than a ball that has a rough surface<br />

(see above).<br />

• Smaller pimples improve the distance a<br />

ball travels, retain less water in wet conditions,<br />

but offer less grip for the player. In<br />

dry conditions, however, small pimples will<br />

offer the grip needed by players.<br />

• In wet conditions larger pimples offer better<br />

grip as they would protrude above any film<br />

of water that develops and still offer the<br />

necessary grip.<br />

• Pimples ensure better grip of a ball, but<br />

may increase drag on the ball — the larger<br />

the size of pimples (in diameter), the more<br />

drag it will cause. Many rugby ball manufacturers<br />

place pimples of different sizes<br />

(sometimes grouped in various shapes) in<br />

strategic places so they do not disrupt the<br />

flight of the ball and still offer the grip<br />

needed by players.<br />

Materials<br />

There are a number of materials that can<br />

be used to make ball outers, but those most<br />

commonly used are synthetic leather, polyurethane<br />

(PU) and Poly Vinyl Carbonate (PVC).<br />

• PU offers a harder feel than synthetic leather,<br />

but is softer and more responsive than<br />

PVC. It usually requires a Thermoplastic<br />

Polyurethane (TPU) water resistant coating<br />

that prevents wear on the material. This<br />

material also scuffs and wears down faster<br />

than PVC.<br />

• PVC can be considered the most durable,<br />

because it does not scuff or wear as easily as<br />

the others. It is however harder and offers<br />

less control than the other materials. These<br />

material covers are also usually coated in<br />

TPU to improve water resistant capabilities<br />

and prevent wear on the ball.<br />

• Rubber balls do not absorb water, offer good<br />

grip and enable balls to bounce on hard surfaces.<br />

• Synthetic leather covers offer a soft feel, is<br />

responsive and give players increased control<br />

over the ball. This material is usually<br />

more expensive than the others, but does<br />

not offer the same strength or durability and<br />

may absorb water as time passes.<br />

Stitching and construction<br />

Balls can be constructed by gluing, handstitching,<br />

machine stitching or thermally<br />

moulded. The tighter and more securely a ball<br />

is stitched, the longer it will last.<br />

• Glue is usually used to bond lower-end or<br />

practice balls. The panels are glued to the<br />

ball’s lining and creates a harder feel than<br />

that caused by other methods of bonding.<br />

• Balls are usually stitched with difference<br />

strengths of polyester thread, which is durable<br />

and does not absorb water. 5-Ply polyester<br />

is the strongest and offers the best quality.<br />

Stitching can be reinforced with Kevlar<br />

to improve durability.<br />

• Hand sewn balls offer stronger and tighter<br />

seams that improve the durability of the<br />

ball, but cost more than machine stitched<br />

balls. Machine stitching is often used for<br />

lower end balls that are less durable.<br />

• Thermally bonded balls’ panels are fused together<br />

to create tight seams that offer higher<br />

resistance to water absorption and greater<br />

durability. These balls are more expensive<br />

than other types of balls and are normally<br />

used in professional matches.<br />

Valve placement<br />

Where the valve is placed in a ball can affect<br />

its balance and therefore its flight.<br />

• Valve placement in rugby balls has a direct<br />

effect on the balance, because the area<br />

where the valve is placed is heavier. If a ball<br />

is unbalanced, it can affect the predictability<br />

of the flight of the ball. Many manufacturers<br />

place valves in the seam of the ball so<br />

that it does not affect its balance.<br />

• The placement of the valve allows the ball<br />

to self-correct by 10-15% if it is off target,<br />

thus improving accuracy when scoring goals.<br />

This placement of the valve also allows the<br />

player to align the valve to the target and<br />

use the weight of it to keep the ball in line.<br />

• It is vital to use the lightest (possible) valve<br />

in a rugby ball bladder, as it will help maintain<br />

the balance of the ball. To ensure the<br />

most accurate balance is achieved, manufacturers<br />

should put a counter weight (the<br />

exact same weight as the valve) on the opposite<br />

side of the valve.<br />

Linings<br />

Linings are the layers placed between the<br />

bladder (that holds that air) and outer cover<br />

of the ball.<br />

• These are usually made of cotton or polyester<br />

materials that assist in maintaining<br />

the shape, bounce and strength of the ball.<br />

Cotton linings offer softness while polyester<br />

makes balls more durable and responsive.<br />

• Balls can have different numbers of layers,<br />

depending on the type of ball or purpose.<br />

Lower end or practice balls are usually<br />

constructed with two or more layers of polyester.<br />

These linings are durable, but harder<br />

and less responsive than cotton.<br />

• Higher quality, professional soccer balls are<br />

usually lined with four layers of lining, made<br />

of cotton and polyester, which helps the ball<br />

retain its shape and bounce throughout its<br />

lifespan.<br />

• Some balls may even have an added foam<br />

layer that offers more cushioning and<br />

control.<br />

Gilbert renew ball contracts with unions<br />

GILBERT, locally distributed by Leisure Holdings,<br />

has renewed supplier contracts with several<br />

rugby unions.<br />

They signed a new three year deal with the<br />

Golden Lions Rugby Union (GLRU), as well as<br />

the Toyota Free State Cheetahs and the Western<br />

Province Rugby Football Union (WPRFU).<br />

Internationally, Gilbert has also renewed<br />

their contract with SANZAR to be the exclusive<br />

Super Rugby ball supplier. The<br />

brand also has agreements<br />

with SA Rugby, Rugby<br />

World Cup 2015 and various<br />

other unions to be the<br />

official ball supplier.<br />

The new agreements<br />

mean that Gilbert will stay<br />

on as the official supplier of<br />

balls and technical equipment to<br />

Sports Trader :: 2014 March<br />

the different GLRU divisions, as well as the<br />

Free State Cheetahs.<br />

They will also be the exclusive ball and<br />

equipment supplier of the WP rugby union,<br />

the WP Rugby Institute and the WP School of<br />

Excellence.<br />

SANZAR has also extended their long-standing<br />

relationship with<br />

Gilbert. The company will remain the exclusive<br />

Super Rugby ball supplier.<br />

In recognition of<br />

the renewed partnership<br />

(that started<br />

in 1996), Gilbert<br />

has introduced a<br />

new range of Super<br />

Rugby match<br />

ball designs for<br />

the 2014 season.<br />

“We wanted to produce a design that better<br />

reflected the speed and excitement of Super<br />

Rugby while also highlighting the fierce rivalries<br />

within each conference. Although we have<br />

retained our traditional trademark ellipse, it<br />

now includes a series of stripes that accentuate<br />

the rotation of the ball in flight and the<br />

addition of lime green increases visibility for<br />

players,” says Jon Clarke, Gilbert Australia’s<br />

Brand Manager.<br />

They have also designed a<br />

ball that features a gold<br />

(Australia), silver (New<br />

Zealand) or green (South<br />

Africa) trim for local<br />

derby matches.<br />

From left the Lions,<br />

Cheetahs and WP balls<br />

(right).

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