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p58 :: Sport<br />
Ball outers cont from p57<br />
flight as well as the distance the ball may<br />
travel.<br />
• The pimples create grooves that ‘break’<br />
the air around the ball that allows it to remain<br />
buoyant for longer and therefore travel<br />
further. A smooth surfaced ball will drop<br />
faster, because the ball will once again have<br />
‘unbroken’ air pressure forcing it to fall<br />
quicker than a ball that has a rough surface<br />
(see above).<br />
• Smaller pimples improve the distance a<br />
ball travels, retain less water in wet conditions,<br />
but offer less grip for the player. In<br />
dry conditions, however, small pimples will<br />
offer the grip needed by players.<br />
• In wet conditions larger pimples offer better<br />
grip as they would protrude above any film<br />
of water that develops and still offer the<br />
necessary grip.<br />
• Pimples ensure better grip of a ball, but<br />
may increase drag on the ball — the larger<br />
the size of pimples (in diameter), the more<br />
drag it will cause. Many rugby ball manufacturers<br />
place pimples of different sizes<br />
(sometimes grouped in various shapes) in<br />
strategic places so they do not disrupt the<br />
flight of the ball and still offer the grip<br />
needed by players.<br />
Materials<br />
There are a number of materials that can<br />
be used to make ball outers, but those most<br />
commonly used are synthetic leather, polyurethane<br />
(PU) and Poly Vinyl Carbonate (PVC).<br />
• PU offers a harder feel than synthetic leather,<br />
but is softer and more responsive than<br />
PVC. It usually requires a Thermoplastic<br />
Polyurethane (TPU) water resistant coating<br />
that prevents wear on the material. This<br />
material also scuffs and wears down faster<br />
than PVC.<br />
• PVC can be considered the most durable,<br />
because it does not scuff or wear as easily as<br />
the others. It is however harder and offers<br />
less control than the other materials. These<br />
material covers are also usually coated in<br />
TPU to improve water resistant capabilities<br />
and prevent wear on the ball.<br />
• Rubber balls do not absorb water, offer good<br />
grip and enable balls to bounce on hard surfaces.<br />
• Synthetic leather covers offer a soft feel, is<br />
responsive and give players increased control<br />
over the ball. This material is usually<br />
more expensive than the others, but does<br />
not offer the same strength or durability and<br />
may absorb water as time passes.<br />
Stitching and construction<br />
Balls can be constructed by gluing, handstitching,<br />
machine stitching or thermally<br />
moulded. The tighter and more securely a ball<br />
is stitched, the longer it will last.<br />
• Glue is usually used to bond lower-end or<br />
practice balls. The panels are glued to the<br />
ball’s lining and creates a harder feel than<br />
that caused by other methods of bonding.<br />
• Balls are usually stitched with difference<br />
strengths of polyester thread, which is durable<br />
and does not absorb water. 5-Ply polyester<br />
is the strongest and offers the best quality.<br />
Stitching can be reinforced with Kevlar<br />
to improve durability.<br />
• Hand sewn balls offer stronger and tighter<br />
seams that improve the durability of the<br />
ball, but cost more than machine stitched<br />
balls. Machine stitching is often used for<br />
lower end balls that are less durable.<br />
• Thermally bonded balls’ panels are fused together<br />
to create tight seams that offer higher<br />
resistance to water absorption and greater<br />
durability. These balls are more expensive<br />
than other types of balls and are normally<br />
used in professional matches.<br />
Valve placement<br />
Where the valve is placed in a ball can affect<br />
its balance and therefore its flight.<br />
• Valve placement in rugby balls has a direct<br />
effect on the balance, because the area<br />
where the valve is placed is heavier. If a ball<br />
is unbalanced, it can affect the predictability<br />
of the flight of the ball. Many manufacturers<br />
place valves in the seam of the ball so<br />
that it does not affect its balance.<br />
• The placement of the valve allows the ball<br />
to self-correct by 10-15% if it is off target,<br />
thus improving accuracy when scoring goals.<br />
This placement of the valve also allows the<br />
player to align the valve to the target and<br />
use the weight of it to keep the ball in line.<br />
• It is vital to use the lightest (possible) valve<br />
in a rugby ball bladder, as it will help maintain<br />
the balance of the ball. To ensure the<br />
most accurate balance is achieved, manufacturers<br />
should put a counter weight (the<br />
exact same weight as the valve) on the opposite<br />
side of the valve.<br />
Linings<br />
Linings are the layers placed between the<br />
bladder (that holds that air) and outer cover<br />
of the ball.<br />
• These are usually made of cotton or polyester<br />
materials that assist in maintaining<br />
the shape, bounce and strength of the ball.<br />
Cotton linings offer softness while polyester<br />
makes balls more durable and responsive.<br />
• Balls can have different numbers of layers,<br />
depending on the type of ball or purpose.<br />
Lower end or practice balls are usually<br />
constructed with two or more layers of polyester.<br />
These linings are durable, but harder<br />
and less responsive than cotton.<br />
• Higher quality, professional soccer balls are<br />
usually lined with four layers of lining, made<br />
of cotton and polyester, which helps the ball<br />
retain its shape and bounce throughout its<br />
lifespan.<br />
• Some balls may even have an added foam<br />
layer that offers more cushioning and<br />
control.<br />
Gilbert renew ball contracts with unions<br />
GILBERT, locally distributed by Leisure Holdings,<br />
has renewed supplier contracts with several<br />
rugby unions.<br />
They signed a new three year deal with the<br />
Golden Lions Rugby Union (GLRU), as well as<br />
the Toyota Free State Cheetahs and the Western<br />
Province Rugby Football Union (WPRFU).<br />
Internationally, Gilbert has also renewed<br />
their contract with SANZAR to be the exclusive<br />
Super Rugby ball supplier. The<br />
brand also has agreements<br />
with SA Rugby, Rugby<br />
World Cup 2015 and various<br />
other unions to be the<br />
official ball supplier.<br />
The new agreements<br />
mean that Gilbert will stay<br />
on as the official supplier of<br />
balls and technical equipment to<br />
Sports Trader :: 2014 March<br />
the different GLRU divisions, as well as the<br />
Free State Cheetahs.<br />
They will also be the exclusive ball and<br />
equipment supplier of the WP rugby union,<br />
the WP Rugby Institute and the WP School of<br />
Excellence.<br />
SANZAR has also extended their long-standing<br />
relationship with<br />
Gilbert. The company will remain the exclusive<br />
Super Rugby ball supplier.<br />
In recognition of<br />
the renewed partnership<br />
(that started<br />
in 1996), Gilbert<br />
has introduced a<br />
new range of Super<br />
Rugby match<br />
ball designs for<br />
the 2014 season.<br />
“We wanted to produce a design that better<br />
reflected the speed and excitement of Super<br />
Rugby while also highlighting the fierce rivalries<br />
within each conference. Although we have<br />
retained our traditional trademark ellipse, it<br />
now includes a series of stripes that accentuate<br />
the rotation of the ball in flight and the<br />
addition of lime green increases visibility for<br />
players,” says Jon Clarke, Gilbert Australia’s<br />
Brand Manager.<br />
They have also designed a<br />
ball that features a gold<br />
(Australia), silver (New<br />
Zealand) or green (South<br />
Africa) trim for local<br />
derby matches.<br />
From left the Lions,<br />
Cheetahs and WP balls<br />
(right).