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PIP - Productivity Improvement Programmes Program ... - MPC

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22<br />

PRODUCTIVITY & INNOVATION ENHANCEMENT PROGRAMMES 2012<br />

<strong>PIP</strong> 107:<br />

FAILURE MODE AND EFFECT ANALYSIS<br />

(FMEA)<br />

RATIONALE<br />

Globalisation, intense competition and rapid technology advancement<br />

contribute to the increased in customer demand to produce better<br />

quality products and services. Therefore, Failure Mode and Effect<br />

Analysis (FMEA) is developed to help organisation to analyse potential<br />

reliability problem, identify and counter weak points in the early<br />

conception phase of product and process design.<br />

FMEA is a systematic approach that identifies potential failure modes in<br />

a system, product or manufacturing/assembly operation caused either<br />

by design failure or manufacturing /assembly process deficiencies.<br />

FMEA helps to identify critical or significant design or process<br />

characteristics that require special controls to prevent or detect failure<br />

modes. Since reliability, consistency and predictability play a major<br />

role in the world of quality, eliminating failure modes will ensure and<br />

improve the reliability of the products.<br />

OBJECTIVES<br />

At the end of the programme, the participants should be able to:<br />

• Understand the concept, philosophy, objectives and benefits of<br />

using FMEA<br />

• Understand the methodology to develop, design and prepare<br />

FMEA<br />

• Identify the steps taken in developing and implementing FMEA

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